Xylem FLYGT SmartRun SRC 311 Installation, Operation And Maintenance Manual Download Page 1

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Installation, Operation,

and Maintenance Manual

SRC 311 - SmartRun

™

SRC311v.4.0IOMen-US

Summary of Contents for FLYGT SmartRun SRC 311

Page 1: ...Installation Operation and Maintenance Manual SRC 311 SmartRun SRC311v 4 0IOMen US...

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Page 3: ...o Questo manuale pu essere scaricato anche in lingua italiana da http tpi xyleminc com Magyar Ezt az tmutat t magyar nyelven is let ltheti innen http tpi xyleminc com Nederlandse Deze handleiding kan...

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Page 5: ...Software version This manual describes the features and functions of SRC 311 version 4 X Software version SRC 311 SmartRun Installation Operation and Maintenance Manual...

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Page 7: ...echanical Installation 12 Explosive zones 12 Facility requirements 12 Install the drive on a wall 12 Dimensions 13 Mounting clearance 15 Install the sensors 16 Electrical Installation 18 Grounding gui...

Page 8: ...Maintenance run 41 High level runtime 41 Water hammer reduction 41 Optional module functions 42 Unlock the extended parameters set 42 Factory reset the drive 42 Maintenance 44 Preventive maintenance...

Page 9: ...and cannot be energized This applies to the control circuit as well WARNING Electrical Hazard Risk of electrical shock or burn A certified electrician must supervise all electrical work Comply with al...

Page 10: ...avoided Electrical connections must always be carried out in compliance with the following The standard connections shown in the product documentation that is delivered together with the product All i...

Page 11: ...are high quality products with expected reliable operation and long life However should the need arise for a warranty claim then contact your Xylem representative Qualification of personnel All work...

Page 12: ...Hazard Moving parts can entangle or crush Always disconnect and lock out power before servicing to prevent unexpected startup Failure to do so could result in death or serious injury Lifting Always in...

Page 13: ...Storage requirements The ambient temperature for the storage site must be between 40 C 40 F and 60 C 140 F Transportation and Storage SRC 311 SmartRun Installation Operation and Maintenance Manual 7...

Page 14: ...ndancy Experior product concept Experior is a product concept including N technology Premium efficiency motor and the intelligent control SmartRun Software version This manual describes the features a...

Page 15: ...Ambient temperature 10 C 50 C International Protection Marking IP20 UL standard UL94V 0 Terminal torque value 0 5 Nm 4 5 Ib in Hand 0 Auto switch interface Pin configuration WS007506 1 Extended digita...

Page 16: ...Example of parameters that are suitable for remote control are start level stop level maximum frequency minimum frequency The drive communicates natively using Modbus RTU If a SCADA system requires a...

Page 17: ...hout de rating De rated by Maximum permissible temperature IP20 50 C 122 F N A 50 C 122 F IP55 40 C 104 F 1 5 per 1 C 1 8 F 50 C 122 F IP66 40 C 104 F 2 5 per 1 C 1 8 F 50 C 122 F For altitudes above...

Page 18: ...ximum altitude with UL approval is 2000 m 6562 ft The maximum altitude without UL approval is 4000 m 13 123 ft Ambient temperature Activity C F Operation 10 40 14 104 Manually de rated operation Maxim...

Page 19: ...t and swarf from drilling may lead to damage 2 Mount the drive and tighten the screws Dimensions IP20 A G F WS008362 Frame size 2 3 A mm in 221 8 70 261 10 28 B mm in 207 8 15 246 9 69 C mm in 137 5 3...

Page 20: ...252 0 9 92 270 0 10 63 330 0 12 99 F mm in 171 0 6 73 235 0 9 25 330 0 12 99 G mm in 110 0 4 33 175 0 6 89 200 0 7 87 H mm in 4 25 0 167 4 25 0 167 5 50 0 217 I mm in 7 5 0 295 7 5 0 295 11 0 0 295 IP...

Page 21: ...17 I mm in 8 5 0 33 8 5 0 33 Mounting clearance IP20 Z Y Y X X WS008358 Frame size X mm in Y mm in Z mm in Recommended airflow CFM ft3 min 3 100 3 94 50 1 97 52 2 05 26 2 75 2 95 51 1 97 46 1 81 11 I...

Page 22: ...sump and sends a high level alarm when the liquid level is 0 6 m 1 97 ft above the start level If the system needs a high level alarm lower than 0 6 m 1 97 ft then install the level switch at the desi...

Page 23: ...3 4 WS003590 1 Level switch 2 High level 0 6 m 1 97 ft above start level 3 Start level 4 Stop level 5 Level sensor Mechanical Installation SRC 311 SmartRun Installation Operation and Maintenance Manu...

Page 24: ...her signs of damage Make sure that electrical connections have been correctly made CAUTION Electrical Hazard Prevent cables from becoming sharply bent or damaged Requirements These requirements apply...

Page 25: ...nd loops current or magnetic disturbances occur in the cable screen then open the cable screen connection in the control panel and connect a capacitor in series between the cable screen and ground for...

Page 26: ...t contains high voltage capacitors that take time to discharge after the power supply is disconnected Voltage is present at the terminals and within the drive for up to ten minutes after disconnection...

Page 27: ...tch and sensors is completed The pumps that are installed must be equipped with FLS thermal contacts If no FLS is used the P1 22 Leakage alarm setup parameter must be set to 0 Off The pumps must be in...

Page 28: ...003593 Figure 2 Frame size 4 6 b Fit a shrink tube around the leads c For frame sizes 2 3 fit the RFI toroid core around the pumps power leads d Connect the pumps power leads to the power out terminal...

Page 29: ...DC DC BR 2 3 4 5 6 7 8 9 10 111213 14 15 16 17 18 WS003597 Figure 8 Frame size 4 6 b Connect terminals 13 and 9 on both drives L1 L L2 N L3 U V W B 1 2 3 4 5 6 7 8 9 10 11 12 13 WS003651 Figure 9 Fram...

Page 30: ...1 L L2 N L3 U V W B 1 2 3 4 5 6 7 8 9 10 11 1213 W 4 2 3 1 WS003683 Figure 13 Frame size 2 3 1 L1 L2 L3 U V W DC DC BR 2 3 4 5 6 7 8 9 10 111213 14 15 16 17 18 4 1 2 3 WS003600 Figure 14 Frame size 4...

Page 31: ...onnect the level sensor 4 20mA a Twist the and lead to minimize the electromagnetic noise in the signal b Connect the lead to control terminal 12 and the lead to control terminal 10 on drive 2 L1 L L2...

Page 32: ...10 11 1011 12 15 17 17 Control terminal Unit 1 Control Terminal Unit 2 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10T11 T12 T13 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10T11 T12 T13 Control Terminal Unit 3 T1 T2 T3 T4 T5 T6 T7...

Page 33: ...V DC Level switch 5 10 V output maximum 20 mA Out Unused 6 Analog input 0 20 mA Pump sensor T2 7 Ground earth 8 Analog output 4 20 mA Level sensor output 9 Ground earth 10 Analog input 4 20 mA Level...

Page 34: ...O control2 4 NC Not used 5 Extended relay common User configurable relay 3 6 Extended relay normally open contact User configurable relay 3 Install a three pump system WS003643 1 2 3 1 Install the fi...

Page 35: ...pump Inhibit in Inhibit out 10V 1 2 3 4 5 6 7 8 9 10 11 12 13 Control Terminal Unit 3 Relay 1 No Relay 1 Com Relay 1 NC Relay 2 Com Relay 2 NO 14 15 16 17 18 Relay Terminal Unit 3 WS007550C Install an...

Page 36: ...Run signal 14 15 16 17 18 VFD 2 Relay 14 15 16 17 18 VFD 1 Relay WS007031 14 15 16 17 18 VFD 3 Relay Electrical Installation 30 SRC 311 SmartRun Installation Operation and Maintenance Manual...

Page 37: ...e and to stop the drive in manual mode Down The button is used to decrease a value or selection in the submenu Hand The button is used to enter the manual mode Auto The button is used to enter the aut...

Page 38: ...un mode The drive is powered on All monitoring functions are active All pump control functions are active and the pump is pumping 45 0 Hz 4 2 A Auto Running 1 3 5 WS003589 15 kW 6 0 62 m A 2 4 1 Opera...

Page 39: ...e 2 Auto Manual 3 Status 4 Sump level Blocked mode The drive is powered on All monitoring functions are active All pump control functions are active and the pump has stopped pumping due to an alarm or...

Page 40: ...efault settings Parameters reset to User default settings For fault codes see Fault codes page 47 Start up guidelines The drive is loaded with pre set default values that work well for wastewater appl...

Page 41: ...the flush valve timeout If full speed start is not required this parameter then set the parameter to zero to improve the energy efficiency P4 13 Pump cycle time Set the pump cycle timeout before full...

Page 42: ...at the stop level and waits until the start level is reached again Hz s 1 2 3 4 5 6 7 WS008383 No Name Description 1 Maximum frequency 2 Energy efficient frequency 3 Start ramp The frequency is rampe...

Page 43: ...n effort to reduce the water level to the stop level As the level decreases the pumps will drop to their respective energy frequency as they reach their individual start levels Hz m WS0084 06 5 6 1 4...

Page 44: ...ntity alternation scheme all drives must be given a pump ID manually The pump ID is modified by setting the field bus address using parameter P5 01 Drive fieldbus address This table describes how the...

Page 45: ...elay 1 COM Relay 1 NO Relay 2 COM Relay 2 NO 14 15 16 17 18 Relay Terminal Unit 1 Ext block 24V Alarm reset High level in Gnd T2 in Lvl signal out Gnd Lvl signal in Active pump Inhibit in Inhibit out...

Page 46: ...of a pump The function is current triggered and is initiated when the steady state current exceeds a certain threshold during a period of time The partial clog function can also be triggered by a user...

Page 47: ...arameter default is 0 function deactivated Normal pumping operation is prioritized over maintenance run but there is no display status message for maintenance run When the function execution is comple...

Page 48: ...ck 24 V Alarm reset High level in Gnd T2 in Lvl signal out Gnd Lvl signal in Active pump Inhibit in Inhibit out 10V 1 2 3 4 5 6 7 8 9 10 11 12 13 Control Terminal DI 3 DI 2 Not in use Relay comm Relay...

Page 49: ...on at the same time until P Def is shown in the display 3 Press the Off button to confirm The drive shows P Def in the display when the parameter settings have been reset System Setup and Operation SR...

Page 50: ...re extreme it is recommended to schedule service of the DC link capacitors after 5 years Inspection Service item Action Terminal Make sure that all terminals are connected correct with correct torque...

Page 51: ...heck sensor scaling Different SmartRun in the same installations shows different water levels Adjust drive s without analog sensors using the P2 35 Analog input 2 offset parameter The drive connected...

Page 52: ...with 0 5 m 0 16 4 ft sensor range The process alarms Pump leakage High sump level level switch Level sensor error and the High sump level level sensor are configured in the P1 21 Sensor max level P1 2...

Page 53: ...e is visible in the P1 19 Alarm state parameter The contact on the sum alarm relay that is set to communicate alarms is open The alarms are reset by one of the following steps Reset the alarm manually...

Page 54: ...above 10 C 14 F before the drive is started 10 P dEF Factory default parameters have been loaded Displayed when the Up Down Start and Stop buttons are pressed simultaneously Press the Off button to pr...

Page 55: ...e fault remains then contact your sales and service representative 40 AtF 01 Autotune failed Measured motor stator resistance varies between phases Ensure that the motor is correctly connected and fre...

Page 56: ...o the inserted communications option module has been lost Check that the module is correctly inserted 53 Sc F04 I O card communications trip Internal communication to the inserted I O option module ha...

Page 57: ...4 Height of the pressure sensor from the pump inlet 0 m 5 Level sensor 4 20 mA 6 Water level 7 Pump 2 8 One way valve for pump 2 9 Pump sump 10 Outlet pipe diameter 11 Pipe with inlet flow that varie...

Page 58: ...parameters P1 15 Start level Varies 1 Configures the start level of the pump in m or ft For more information see Start and stop levels default values page 35 P1 16 Stop level Varies 1 Configures the s...

Page 59: ...tup Configures the sensor error alarm for the analog level sensor 0 Off 1 A alarm auto reset 2 B alarm auto reset 3 A alarm stop pump 4 A alarm 5 B alarm P2 09 Skip freq centre point 0 0 Hz 2 Configur...

Page 60: ...02 Auto tune enable 0 disable 2 Configures the auto tune process To start the process set the parameter to 1 auto tune This setting improves the motor performance P4 13 Pump cycle time 30 min 2 Confi...

Page 61: ...5 Comms loss timeout 1 2 Communications loss timeout P6 13 Sump pipe cleaning setting 1 3 Configures the cyclic occurrence of the Sump cleaning SC and the Pipe cleaning PC function 0 Off 1 PC SC 1 2 P...

Page 62: ...odes for the drive P0 23 Time heatsink 85C 2 Displays two entries First display shows hours Second display shows minutes and seconds Displays the amount of time in hours and minutes that the drive has...

Page 63: ...er of over voltage faults P0 44 Heatsink o temp counter 2 Displays the number of heatsink over temperature faults P0 46 Ambient O temp counter 2 Displays the number of ambient over temperature faults...

Page 64: ...at are marked as configurable are also accessed and read but process parameters that are marked with a fixed value cannot be read or set over the fieldbus communication Any external system that wants...

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Page 68: ...have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more informati...

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