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Appendix B – Pinouts ............................................................................................................................... 82

Parallel Port Connector ...........................................................................................................................................82
PS/2 Keyboard Connector .......................................................................................................................................83
Mouse Port Connector.............................................................................................................................................83
External Floppy Drive Connector............................................................................................................................84
Power Connector .....................................................................................................................................................84
Ethernet Connector..................................................................................................................................................84
COM1 Connector ....................................................................................................................................................85

RS-232 Connector ................................................................................................................................................85
RS-485 Connection...............................................................................................................................................85

COM2 Connector ....................................................................................................................................................86

Appendix C – Replacing Flat-Panel Display Bulbs ................................................................................ 87

3408 Units ...............................................................................................................................................................87
3410 Units ...............................................................................................................................................................89
3412 Units ...............................................................................................................................................................91

Appendix D – Installing the IDE Flash Drive........................................................................................... 93

Installing the IDE Flash Drive.................................................................................................................................93
Configuring the IDE Flash Drive.............................................................................................................................94

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Summary of Contents for 3400 Series

Page 1: ...3400 Series Flat Panel Industrial PC Hardware Reference...

Page 2: ...ION Electromagnetic Compatibility WARNING The connection of non shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in electr...

Page 3: ...odules SIMMs 23 PC 104 Boards 26 Installing External Hardware Options 27 External Floppy Drive 27 Creating a Customized Logo 27 Creating Customized Keypad Inserts 28 3408KP Keypad Inserts 28 3410KP 34...

Page 4: ...apter 5 Keypad Utility 3408KP 3410KP 3412KP 62 Loading the Keypad Utility 62 Using the Keypad Utility 62 Startup 63 Utility Batch Mode 63 Main Menu 63 Exit 64 Files Menu 64 Macros Keypad Type Menu 64...

Page 5: ...tor 84 Power Connector 84 Ethernet Connector 84 COM1 Connector 85 RS 232 Connector 85 RS 485 Connection 85 COM2 Connector 86 Appendix C Replacing Flat Panel Display Bulbs 87 3408 Units 87 3410 Units 8...

Page 6: ...information on processor and hardware features Standard Features The units offer the following standard features 3 3 inch 3408 and 3408KP and 3 5 inch 3410 3410KP 3410KPT 3412T and 3412KP T mounting...

Page 7: ...8KP 3410KPand 3412KP also include function control numeric alpha and cursor control keypads Optional Features The following optional features are available Windows 95 Windows NT or Windows CE preinsta...

Page 8: ...train relief of power cord Four standoffs and four 4 40 screws for mounting PC 104 expansion cards Documentation Library CD ROM Utility disks Business reply card If you ordered the system with a touch...

Page 9: ...erating system 4 On the 3408 unit adjust the contrast by using the contrast keys on the front panel On the 3408KP unit adjust the contrast by pressing and holding the F A key and then pressing the lef...

Page 10: ...the setup menus Press F2 after the memory tests Make the necessary changes by following the on screen directions Press ESC Press ENTER twice to save the setup and exit Refer to your CPU manual for mor...

Page 11: ...inter cable to the appropriate connectors and connect a PC AT or PS 2 keyboard Figure 2 1 illustrates the wiring necessary for the loopback connection Figure 2 1 Serial Loopback Connections 4 Make sur...

Page 12: ...RAM Test C Extended RAM Test D Real Time Clock Test E COM1 Serial Port Test F COM2 Serial Port Test G COM3 Serial Port Test H COM4 Serial Port Test I Math Coprocessor Test J Video Adjustments Test K V...

Page 13: ...eir avail able options Front Panel The 3408 3410 and 3412 units come with a NEMA 4 4X 12 sealed front panel The panel protects the system s interior when the system is properly panel mounted 3408T 341...

Page 14: ...lable for other use when you select the IR port in the BIOS Setup menus Diagnostic LEDs Power On green when there is power to the unit Disk On green when the computer module is accessing the disk driv...

Page 15: ...s well as uppercase letters A T These keys are relegendable refer to Customizing Keypad Inserts later in this chapter Control Alpha keypad This keypad provides the CTRL SHIFT INS ALT TAB DEL F A SPACE...

Page 16: ...ble for other use when you select the IR port in the BIOS Setup menus PF Function Alpha Keypads The keypads provide function keys F1 F20 PF keys 1 12 PF keys 7 12 also include punctuation symbols as w...

Page 17: ...h front and rear accessible PS 2 keyboard connectors The front accessible connector is lo cated on the lower right side of the front panel The rear ac cessible connector is located on the side of the...

Page 18: ...ss replacing the impact resistant shield System Status LEDs In this application the system status LEDs are not enabled IR Infrared The IR port transceiver is located behind this window The 3412 IR por...

Page 19: ...pad inserts Numeric Cursor Control Keypad The purpose of data entry keypads are for entering data and moving the cursor PF10 Key Keypad Configuration Key This key reconfigures your keypad Keyboard Po...

Page 20: ...is dedicated to the IR port the touchscreen controller or the 25 pin con nector Only one option can be used at a time An external pushbutton reset option is available Consult the CPU board manual for...

Page 21: ...s environment Back Panel Figure 3 7 illustrates the back panel on the 3408 3410 and 3412 units Figure 3 7 3408 3410 3412 Back Panel Warning You must disconnect the power cable floppy cable and any oth...

Page 22: ...secure it to the unit External floppy disk drive optional You can install an external floppy disk drive to the back of the unit It connects to the floppy connector on the bottom of the unit Panel moun...

Page 23: ...nal Hardware Options Warning You must disconnect the power cable floppy cable and any other exter nal cables connected to the unit before removing the back cover DRAM Single In line Memory Modules SIM...

Page 24: ...HYM3210055 60 Xycom 104273 2M x 32 Part Numbers 8 Mbytes Part Number Manufacturer Non EDO EDO Hitachi N A HB56U232SB 6C Micron MT6D232M 6 MT6D232M 6x Reptron PNY N A ME20483216ES 60MT Siemens N A HYM...

Page 25: ...25 DRAM Installation...

Page 26: ...ator user s responsibility to verify compliance before installing any given card Note To prevent vibration failures always use the locking screw to attach PC 104 cards Perform the following steps to i...

Page 27: ...able to reach the external floppy connector on the system before making the cutout Creating a Customized Logo You may place a customized label on the unit Figure 3 10 provides the dimensions and recom...

Page 28: ...ed Keypad Inserts You can customize your 3408 and 3410 keypads with keypad inserts The following fig ures provide the necessary dimensions and recommended requirements to create cus tomized keypad ins...

Page 29: ...10 13 0 TYP 545 13 8 TYP 1 083 27 5 0 828 21 0 145 3 7 TYP 074 1 9 090 2 3 RAD 1 266 32 2 NEAR SIDE FAR SIDE PF1 U X V Y W Z PF3 PF6 PF5 PF4 PF2 Note All dimensions in inches mm Material 007 178 thick...

Page 30: ...3408 3410 3412 Series Industrial PC System Manual 30 Figure 3 14 illustrates how to install the 3408KP keypad inserts Figure 3 14 3408KP Keypad Insert Installation...

Page 31: ...31 3410KP 3412KP Keypad Inserts Figure 3 15 3410KP 3412KP PF1 PF12 Insert Dimensions Figure 3 16 3410KP 3412KP F1 F20 Insert Dimensions...

Page 32: ...0 13 0 TYP 545 13 8 TYP 1 083 27 5 0 828 21 0 145 3 7 TYP 074 1 9 090 2 3 RAD 1 266 32 2 NEAR SIDE FAR SIDE PF1 U X V Y W Z PF3 PF6 PF5 PF4 PF2 Note All dimensions in inches mm Material 007 178 thick...

Page 33: ...in dows 95 or Windows NT or as an integrated workstation with Windows CE and indus trial HMI software Table 3 1 indicates the formats in which preinstalled operating sys tems are provided Table 3 1 Op...

Page 34: ...pecified type setup 3 Follow the on screen instructions to complete installation Note If you install Windows NT 4 0 on your system the Ethernet drivers that are provided with Windows NT 4 0 do not wor...

Page 35: ...screen controllers The Microtouch Controller P N 114084 The Xycom Controller P N 140554 These controllers function similarly However the following sections require attention to the type of controller...

Page 36: ...troller P N 114084 The Xycom Controller P N 140554 These controllers function similarly However the following sections require attention to the type of controller installed Microtouch Controller Note...

Page 37: ...e touchscreen manual do the following Load the touchscreen drivers Reconfigure the touchscreen driver for COM2 Recalibrate the touchscreen Xycom Controller Perform the following steps to reconfigure t...

Page 38: ...Reboot the computer 7 Referring to the touchscreen manual do the fol lowing Uninstall the UPDD Touch driver Locate the Touch Base Serial Mode driver on the Xycom DOC CD Follow the instructions in the...

Page 39: ...size of the video image or change the video mode Creating a Power Cable This section describes how to create both an AC and a DC power cable AC Power Cable You must create an AC power cable to supply...

Page 40: ...s con nected to a power source The screws are conductive and have full con tact with the cable wire 6 Use a cable clamp and 6 32 screw provided to secure and provide strain relief to the power cable W...

Page 41: ...d Figure 3 22 DC Power Connector 5 Tighten the three screws above the wires to hold them firmly in place Warning Never tighten the three screws of the block plug when the cable is con nected to a powe...

Page 42: ...allations Refer to the relevant fed eral state provincial and local electric codes which provide data such as the size and types of conductors color codes and connections necessary for safe grounding...

Page 43: ...elp minimize noise Potential noise genera tors include switching components relays solenoids motors and motor starters Refer to the relevant Federal State Provincial and local electric codes which pro...

Page 44: ...g the enclosure Do not select a location near equipment that generates excessive electromagnetic in terference EMI or radio frequency interface RFI equipment such as high power welding machines induct...

Page 45: ...ues Establish a ground path from the unit chassis to the enclosure chassis A 6 32 threaded ground point hole is provided on the bottom panel of the unit 7 Tighten the eight 8 32 nuts on 3408 units to...

Page 46: ...3408 3410 3412 Series Industrial PC System Manual 46 9 System Cutout Dimensions This section provides system cutout dimensions 3408T Cutout Dimensions Figure 3 23 3408T System Cutout Dimensions...

Page 47: ...47 3408KP Cutout Dimensions Figure 3 24 3408KP System Cutout Dimensions...

Page 48: ...3408 3410 3412 Series Industrial PC System Manual 48 3410T 3412T Cutout Dimensions Figure 3 25 3410 12T System Cutout Dimensions...

Page 49: ...11 55 293 4 9 25 235 0 4 625 117 5 15 10 383 5 10 85 275 6 0 25 6 4 diameter 12 Places 1 All dimensions are expressed in inches mm 2 Torque 10 32 mounting nuts to 25 inch lbs 2 8 Nm 28 Kgf cm 3 Depth...

Page 50: ...80 A 12 V 25 A 12 V 25 A Total not to exceed 6 W Hazardous Location Installations Xycom Automation designed the systems to meet Class I Division 2 Hazardous Location application requirements Division...

Page 51: ...should install service and inspect these systems Warning Suitable for use in Class I Division 2 Groups A B C and D and Class II Division 2 Groups F and G hazardous locations or non hazardous lo catio...

Page 52: ...tions related to location rating enclosure and wiring are met Class I Locations Class I locations are those in which flammable gases or vapors are or may be present in the air in quantities sufficient...

Page 53: ...lations are normally insufficient to in terfere with normal operation of electrical equipment or other apparatus Combusti ble dust may be in suspension in the air as a result of the following infreque...

Page 54: ...er switch The amount of input power required by these systems classifies the power switch as an incendiary device because the voltage and cur rent across the make break device are capable of creating...

Page 55: ...an external keyboard or mouse when the unit is operating in a hazardous environment Always observe the following rules with respect to hazardous location installations 1 Always install the workstatio...

Page 56: ...r use in Class I and Class II Division 2 and Class III hazard ous classified locations Underwriters Laboratories Inc UL 1950 Information Technology Equipment Canadian Standard Association Specificatio...

Page 57: ...compatible keyboard Six of the keys are relegendable as shown in Figure 4 1 Refer to the Creating Custom ized Keypad Inserts section in Chapter 3 for detailed information Figure 4 1 3408KP Control Al...

Page 58: ...allows you to access the alpha characters A Z as well as punctuation symbols on 3410KP units as noted in the blue letters located in the bottom right hand corner of the keys Note On 3408KP units the...

Page 59: ...umeric keypad features numbers 0 9 plus the decimal and minus sign characters Figure 4 3 Numeric Keypad Cursor Control Keypad The cursor control keypad features 10 cursor control keys BACKSPACE PREV N...

Page 60: ...ts section in Chapter 3 for detailed information Figure 4 5 3408KP Function Alpha Keypads 3410KP The 32 PF function alpha keys PF1 PF12 F1 F20 and A Z and punctuation symbols on the 3410KP are relegen...

Page 61: ...61 Figure 4 6 3410KP PF Function Alpha Keypads...

Page 62: ...ows 95 or Windows NT However the keypad utility will run under Windows 95 in DOS mode You can run this utility directly from the disk or copy it onto your hard drive To run the keypad utility from the...

Page 63: ...to reprogram many units with customized keypad macros without having to enter the full keypad utility for each unit Once the full utility has been used to create and save keypad macros the files conta...

Page 64: ...edit view teach or download to the key board controller Close Clears the macro set from memory and closes the file from which they came Save Copies the macro set from memory back into its original fil...

Page 65: ...Hex is chosen the keycodes are displayed as hexadecimal value scan codes When Decimal is chosen the keycodes are displayed as the decimal equivalent of the hex codes For example the macro abc would be...

Page 66: ...n the last character to cut and press ENTER The last character of every macro is the end of the macro EOM and cannot be de leted Copy copies a sequence of scan codes from the macro into memory To sele...

Page 67: ...if an error occurs As the macro is sent keyboard controller programs its non volatile memory with the new macros which become the new key definitions for the keypad After programming the system will...

Page 68: ...B k 42 42 F0 42 l 4B 4B F0 4B m 3A 3A F0 3A n 31 31 F0 31 o 44 44 F0 44 p 4D 4D F0 4D q 15 15 F0 15 r 2D 2D F0 2D s 1B 1B F0 1B t 2C 2C F0 2C u 3C 3C F0 3C v 2A 2A F0 2A w 1D 1D F0 1D x 22 22 F0 22 y...

Page 69: ...12 35 12 35 F0 35 F0 12 Z 12 1A 12 1A F0 1A F0 12 Table 5 4 Keypad Codes for Numeric and Punctuation Keys Key Edit Mode in Macros Edit Menu Make Code Break Code 0E 0E F0 0E 1 16 16 F0 16 2 1E 1E F0 1E...

Page 70: ...aps Lock 58 58 F0 58 Left Shift 12 12 F0 12 Right Shift 59 59 F0 59 Left Ctrl 14 14 F0 14 Right Ctrl E0 14 E0 14 E0 F0 14 Left Alt 11 11 F0 11 Right Alt E0 11 E0 11 E0 F0 11 Space Bar 29 29 F0 29 Back...

Page 71: ...eys with Numlock on Key Edit Mode in Macros Edit Menu Make Code Break Code 71 71 F0 71 0 70 70 F0 70 1 69 69 F0 69 2 72 72 F0 72 3 7A 7A F0 7A 4 6B 6B F0 6B 5 73 73 F0 73 6 74 74 F0 74 7 6C 6C F0 6C 8...

Page 72: ...13 FF 0D 12 04 F0 04 F0 12 F14 FF 0E 12 0C F0 0C F0 12 F15 FF 0F 12 03 F0 03 F0 12 F16 FF 10 12 0B F0 0B F0 12 F17 FF 11 12 83 F0 83 F0 12 F18 FF 12 12 0A F0 0A F0 12 F19 FF 13 12 01 F0 01 F0 12 F20 F...

Page 73: ...D 41 C1 9D F28 or PF8 FF 1C 14 0A F0 0A F0 14 1D 42 C2 9D F29 or PF9 FF 1D 14 01 F0 01 F0 14 1D 43 C3 9D F30 or PF10 FF 1E 14 09 F0 09 F0 14 1D 44 C4 9D F31 or PF11 FF 1F 11 05 F0 05 F0 11 38 3B BB B8...

Page 74: ...oards a short circuit could occur Check connections to I O modules especially in environments where shock could loosen the connections Check all plugs sockets and module connections Remove unnecessary...

Page 75: ...ommon conditions of concentration and temperature Alcohols Generally compatible at low concentration and room tem perature Higher concentrations and elevated temperatures result in etching and attack...

Page 76: ...3 Dow Corning Midland MI 48640 800 248 2345 Harmony 68 Security 68 Gulf Oil Petroleum Prod Dept Pittsburgh PA 15230 412 655 6247 Lubriplate Aero Fisher Bros Refinery 129 Lockwood Street Newark NJ 0710...

Page 77: ...uld be used only for wiping or short term immersion less than 10 minutes If parts are in complete immer sion remove all traces of solvent by forced air drying or rinsing in hot water Non compatible Cl...

Page 78: ...04302 106054 123514 Replacement Bulb Assembly 3408 STN 3410 TFT 3412 TFT 130021 001 121663 001 125155 001 AC Input Power Connector 99711 001 External Floppy Kit 9000 EXF 116074 001 Product Repair Prog...

Page 79: ...umber or repair order number 2 Make sure the front panel assembly is properly attached to the unit 3 Attach failure information to the unit to speed processing 4 Place the unit securely in its origina...

Page 80: ...h Weight 9 0 front panel 10 6 front panel 4 20 overall 3 3 behind front panel 9 lbs 9 0 front panel 12 0 front panel 4 20 overall 3 3 behind front panel 9 lbs 11 0 front panel 13 0 front panel 4 5 ove...

Page 81: ...Specifications Table 0 2 Environmental Specifications Characteristic Specification Temperature Operating Non operating 0 to 50 C 32 to 122 F 20 to 60 C 4 to 140 F Humidity Operating Non operating 20...

Page 82: ...xternal connectors on the CHIP4e board Parallel Port Connector This 25 pin DB connector supports ECP and EPP Pin Signal 1 STROBE 2 PD 0 3 PD 1 4 PD 2 5 PD 3 6 PD 4 7 PD 5 8 PD 6 9 PD 7 10 PACK 11 PBUS...

Page 83: ...on do not use an external keyboard or mouse port when the unit is operating in a hazardous environment Mouse Port Connector This connector provides an external mouse interface This port uses a polyswi...

Page 84: ...HG 19 GND 7 NC 20 FTK0 8 NC 21 GND 9 GND 22 FWP 10 MO1 23 GND 11 NC 24 FRDD 12 FDIRC 25 GND 13 NC 26 FHS Power Connector This three pin connector provides AC or DC input power to the unit Pin AC Signa...

Page 85: ...3 TXD1 4 DTR1 5 GND 6 DSR1 7 RTS1 8 CTS1 9 RI1 RS 485 Connection The upper nine pin connector provides the RS 485 protocol Pin Signal 1 TXD 2 TXD 3 TXD TERM 4 TXD TERM 5 GND 6 RXD 7 RXD 8 RXD TERM 9 R...

Page 86: ...r mouse ports When the touch screen controller is jumpered for COM2 COM2 is unavailable for other use Pin Signal 1 ORB_GND 2 TXD2 3 RXD2 4 RTS2 5 CTS2 6 DSR2 7 GND 8 DCD2 9 NC 10 NC 11 PB_RESET 12 NC...

Page 87: ...le connected to the touchscreen connector TCH1 at the top of the unit and the keypad connector 5 Loosen the four screws holding the flat panel display carrier to the front panel These screws remain at...

Page 88: ...ay 13 Take the new bulb assembly and slide the tab on the right side into the slot on the right side of the display 14 When the tab is properly inserted push down on the bulb assembly until the tab on...

Page 89: ...f the unit and or the keypad connector 5 Set the unit with the front panel down and loosen the four captive screws holding the flat panel display carrier to the front panel These screws remain attache...

Page 90: ...ly 13 Carefully slide the new bulb assembly into the opening from which the old assembly was removed Note We recommend that you replace both bulb assemblies at the same time 14 Repeat steps 11 through...

Page 91: ...91 3412 Units BULB ASSEMBLY PARTIALLY RETRACTED DISPLAY ASSEMBLY BULB ASSEMBLY FULLY INSERTED BULB ASSEMBLY RETAINER SCREW 4 HIDDEN Model LQ12541 Bulb Assembly Removal...

Page 92: ...crews holding the flat panel display carrier to the front panel These screws remain attached to the carrier 6 Carefully lift off the carrier 7 Flip the unit over to expose the flat panel display 8 Dis...

Page 93: ...isconnect the cable connected to the touchscreen connector TCH1 at the top of the unit or the keypad connector and the display cable under the power supply 5 Loosen the four screws holding the flat pa...

Page 94: ...wing steps to configure the IDE Flash drive 1 Press F2 to access the BIOS setup menus 2 In the Main Menu select the IDE Adapter 0 Master item and press and press ENTER 3 Highlight the Autotype Fixed D...

Page 95: ...2 Units 91 3412KP Front Panel 19 3412KPT Front Panel 18 3465 display 18 AC Power Cable 39 AC power supply 50 AC Power Supply 50 agency approvals 81 alpha keys 15 16 alpha mode 15 16 Alternate Configur...

Page 96: ...bration 81 Ethernet connector 84 Ethernet Connector 84 Ethernet drivers 34 Excessive Heat 43 expansion power 50 Expansion Power 50 expansion PC 104 26 external floppy drive connector 84 installation 2...

Page 97: ...19 line voltage variation 43 Line Voltage Variation 43 loading the PKIM utility 62 logo customized 27 lubricants compatible 76 maintenance 74 cleaning the unit 77 hazardous locations 55 Maintenance 7...

Page 98: ...isplay Bulbs 87 Replacing the Fuse 75 returning a unit 78 RS 232 Connector 85 RS 485 Connection 85 safety agency approval 56 Safety Agency Approval 56 serial loopback connections 11 shock 81 SIMMs See...

Page 99: ...Xycom Automation Inc 734 429 4971 Fax 734 429 1010 http www xycomautomation com 340002 C 340002 C 340002 C 340002 C...

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