XY Powersports XY500UTV, Service Manual

Page: 190 / 259

10. FRONT/REAR AXLE
10–4
Inspection after front axle disassembly
z
Check if there is damage or crack on the front differential gear case cover and bearing assembling
hole is ok. Replace case cover if necessary;
z
Check if front axle bearing clearance ok or turning stable, and roll way, steel ball, needle and plate
are ok. Replace bearing if necessary.(Using special tools)
z
Check if oil seal lips and O-ring shape are ok. Replace if necessary;
z
Check cylndrical surface of front axle and oil seal lips. Replace broken parts if necessary;
z
Check drive pinion gear and differential gear, inspect worn surface. Replace broken if necessary;
z
Check driven gears surface, gear(center)differential, bracket differential wearing situation on the
differential gear assembly. Replace parts if necessary;
z
Check inside and outside spline washer wearing status in front axle. Replace parts if necessary;
z
Check gear motor working status. Replace with new parts if necessary;
Gear motor inspection must be carried out with special equipment or acted on the vehicle;
z
Check other parts. Replace broken parts of necessary.
10