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6. ENGINE REMOVAL; INSPECTION & INSTALLATION
6-27
Connecting Rod/Crankshaft
Connecting rod small end I.D.
●
Use a dial gauge to measure the I.D. of connecting
rod small end. If the measurement exceeds the limit,
replace the connecting rod.
Connecting rod small end I.D. : 23.040mm
Tool: Dial Gauge (18-35mm)
Connecting Rod Deflection
●
Check the movement of the small end of the rod and
inspect the wear of the small end. This method is
also applicable to check and inspection of big end.
Connecting Rod Deflection: 3.0mm
Tools: Dial Gauge
Magnetic stand
V-block
Connecting Rod Big End Side Clearance
●
Push the big end to one side, and use thickness
gauge to measure the other side clearance.
●
If out of limit, replace with a new crankshaft.
Connecting Rod big end side clearance: 1.0mm
Tool: Thickness Gauge
Crankshaft Run-out
●
Support crankshaft with “V” blocks as illustrated. Put
the dial gauge, slowly turn the crankshaft and
measure run-out with a dial gauge.
●
If the run-out exceeds the limit, correct or replace
the crankshaft.
Run out limit: 0.08mm
Tools: dial gauge
Magnetic stand
V-block
6
Summary of Contents for XY500UTV
Page 1: ......
Page 2: ...Service Manual XY500UTV XY500LUTV XY500UE XY500UEL 4 4 ZHEJIANG XINYANG INDUSTRY CO LTD ...
Page 16: ...1 SERVICE INFORMATION 1 13 Cables Pipes Cable Routing 1 ...
Page 17: ...1 SERVICE INFORMATION 1 14 ...
Page 18: ...1 SERVICE INFORMATION 1 15 Carburetor Condition 1 ...
Page 19: ...1 SERVICE INFORMATION 1 16 Carburetor Condition EFI Condition ...
Page 20: ...1 SERVICE INFORMATION 1 17 Carburetor Condition 1 ...
Page 21: ...1 SERVICE INFORMATION 1 18 ...
Page 41: ...2 VEHICLE BODY MUFFLER 2 20 Description of visible parts ...
Page 44: ......
Page 66: ...4 COOLING AND LUBRICATIING SYSTEM 4 2 Cooling System Illustration 4 ...
Page 114: ...6 ENGINE REMOVAL INSPECTION INSTALLATION 6 29 Primary and Secondary Sheave 6 ...
Page 225: ......