XY Powersports XY500UTV, Service Manual

Page: 164 / 259

8 FRONT WHEEL, FRONT BRAKE
，
SUSPENSION
，
STEERING
8-1
Overhaul Info……………………..…8-1 Brake System…………………………8-4
Troubleshooting………………….…8-2 Suspension……………………………8-7
Front Wheel………………………...8-3 Steering………………………………8-12
Overhaul Information Operating cautions Notes
● Securely support the vehicle when overhauling the front wheel and suspension system.
● Refer to chapter10 for overhaul and inspection of lighting, instruments and switches.
● Do not overexert on the wheel. Avoid any damage to the wheel.
● When removing tire, use the special tire lever and rim protector.
Maintenance Standard
Item
Standard Service Limit
Longitudinal 0.8mm 2.0mm
Rim
Vibration Lateral
0.8mm 2.0mm
Remained groove － 3.0mm
21±1PSI(145±6.9KPa)
－
Tire
Tire pressure
28±1PSI(193±6.9 KPa)
－
Front
brake
Free play(brake lever) 0mm
－
Tightening Torque
Nut, Tie-rod
40-45 N·m
Lock nut, steering stem 45-50N·m
Nut, front wheel axle 180-200 N·m
Fixing bolt/nut, absorber
（
front
）
23-25 N·m
Fixing bolt/nut, absorber （ rear ） 30-35 N·m
Nut, front/rear rim 60-65 N·m
Nut, rear wheel axle 180-200 N·m
8