XY Powersports XY500UTV, Service Manual

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6. ENGINE REMOVAL; INSPECTION & INSTALLATION
6-57
●
Install new o-ring in spacer
⑧
●
Install spacer onto the clutch housing shaft, then
install into CVT case
CVT Case
● Install dowel pin ④ , gasket ② and gasket ⑤ to the
right crankcase. Install CVT case assembly to right
crankcase.
● Install bolt
⑿
and nut
③
● Install air guide plate and screw ⑾
Primary Sheave, Secondary Sheave, Drive Belt
● Install primary fixed sheave ① as illustrated on the
right;
● Install drive belt between secondary sliding/fixed
sheave and tap with a plastic hammer to keep the
belt as low as possible.
Note: align oil nick on spacer with oil hole on the shaft.
Note:
● Tighten bolt/nut diagonally.
● Use a new gasket.
Note:
● Install the drive belt with the arrow on the belt
turn in the clockwise direction
● Drive belt contact surface should be free from any
stains.
6