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Xerox WorkCentre 6605, Service Manual

The Xerox WorkCentre 6605 is a versatile and efficient multifunction printer. With its Quick Use Manual, users can easily navigate through its extensive features. Access the manual via a hassle-free download, absolutely free of charge, exclusively at manualshive.com. Maximize productivity with this high-performance device.

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Parts Lists

Phaser 6600 and WorkCentre 6605

Xerox Internal Use Only

Service Manual

5-42

Parts List 15.2 Registration / Feeder

Item

Name

Part Number

1

Chute Assy Regi (with2-8) (Regi Chute Assembly)

054K47990

2

Bearing Regi R (Right Regi Bearing)

—

3

Cover Dup Gear (Duplex Gear Cover)

—

4

Bearing  CLH  AD

—

5

Clutch Assy Dup (Duplex Clutch Assembly)

121K48680

6

Clutch Assy Opt Feed (Feed Clutch Assembly)

—

7

Roll Assy Feed (Feed Roller Assembly)

—

8

Harness Assy Regi (Regi Harness Assembly)

—

9

Chute Sub Assy Regi (Regi Chute Sub-Assembly)

—

Summary of Contents for WorkCentre 6605

Page 1: ...Phaser 6600 and WorkCentre 6605 Service Manual Phaser 6600 and WorkCentre 6605 Service Manual Xerox Internal Use Only ...

Page 2: ......

Page 3: ...x Corporation Adobe Reader Adobe Type Manager ATM and PostScript are trademarks of Adobe Systems Incorporated in the United States and or other countries Apple AppleTalk Bonjour EtherTalk LaserWriter LocalTalk Macintosh Mac OS and TrueType are trademarks of Apple Computer Inc in the United States and or other countries HP GL HP UX and PCL are trademarks of Hewlett Packard Corporation in the United...

Page 4: ...Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual ii ...

Page 5: ...chanical Components 1 8 Servicing Fuser Components 1 8 Warning caution Labels 1 8 Health and Safety Incident Reporting 1 14 Regulatory 1 16 United States FCC Regulations 1 16 Canada Regulations 1 16 European Union 1 16 Introduction and Overview 1 18 Technical Support Information 1 18 Configurations 1 19 Parts of the Printer 1 20 Phaser 6600 Front View 1 20 Phaser 6600 Rear View 1 20 Phaser 6600 In...

Page 6: ...t 1 36 Drive 1 37 NOHAD Waste Toner Collection 1 38 Dispenser 1 39 Xerographics Transfer 1 40 Fusing 1 42 Paper Transport 1 44 Bypass Tray 1 45 Exit 1 46 Electrical 1 47 Option Feeder 1 48 UI User Interface and MFP Engine 1 49 Scanner 1 50 Consumables Maintenance Items 1 54 Specifications 1 57 Configuration of Printer 1 57 Electrical Properties 1 60 Mechanical Properties 1 61 Functions 1 66 Operat...

Page 7: ...nostic Tests 2 19 ESS Diag 2 19 Engine Diag 2 23 Print Info 2 33 Installation Settings Installation 2 35 Print Function Test Test Print 2 40 Parameter Setting Parameter 2 52 Board Diag Board Test 2 55 Information 2 60 Scanner Maintenance 2 61 System Data Setting Parameter 2 65 Backup BackUP Data 2 86 Error Messages 2 89 Error Message Abbreviations 2 89 Error History Report 2 90 Error Code Tables 2...

Page 8: ...Drive Assembly 4 16 Drive Shaft Assembly 4 21 NOHAD 4 23 Toner Full Sensor 4 23 Left Rear Latch Right Rear Latch 4 26 Dispenser 4 27 Upper Dispenser Motor Assembly 4 27 Dispenser Motor 4 31 Dispenser Assemblies Y M C K 4 34 Toner Cartridges Y M C K 4 37 Transfer 4 38 Transfer Belt Assembly 4 38 Waste Cartridge Lock 4 39 Left Transfer Belt Guide Assembly 4 40 CTD Spring CTD Sensor Assembly 4 41 Tra...

Page 9: ...4 66 Bypass Tray Sensor 4 67 Feed Roller Assembly 4 68 Roller Kit Assembly 4 69 Bypass Tray Feed Solenoid Bypass Tray Feed Gear 4 70 Bypass Tray Assembly 4 71 Bypass Tray Cover Assembly 4 72 Bypass Tray Lower Cover 4 73 Bypass Tray Chute Assembly 4 74 Retard Holder Assembly 4 75 Bypass Tray Pinch Roller 4 76 Duplex 4 77 Duplex Assembly 4 77 Transfer Roller 4 79 Registration Feeder 4 80 Upper Trans...

Page 10: ...nner Pole Cover 4 120 USB Hub Board 4 121 MFP Upper Right Hand Pole Cover 4 122 MFP Right Hand Inner Pole Cover 4 123 MFP Lower Left Hand Rear Cover 4 124 Exit Cover 4 125 SFP Left Sub top Cover 4 126 Right Interlock Switch Assembly 4 127 Front Door Assembly 4 128 Rear Door Assembly 4 129 Right Side Door Assembly 4 130 Right Cover Assembly 4 131 SFP Left Cover Assembly 4 134 MFP Left Cover Assembl...

Page 11: ...n Feeder 5 30 Parts List 13 1 Bypass Tray MSI 5 32 Parts List 13 2 Bypass Tray MSI 5 34 Parts List 13 3 Bypass Tray MSI 5 36 Parts List 14 1 Duplex 5 38 Parts List 15 1 Registration Feeder 5 39 Parts List 15 2 Registration Feeder 5 41 Parts List 17 1 Exit 5 43 Parts List 18 1 Phaser 6600 Electrical 1 2 5 45 Parts List 18 1 WorkCentre 6605 Electrical 1 2 5 48 Parts List 18 2 Electrical 2 2 5 51 Par...

Page 12: ... Plug Jack Locations 7 6 WorkCentre 6605 Plug Jack Designators 7 11 WorkCentre 6605 Plug Jack Locations 7 15 System Wiring 7 21 Notations Used in the Wiring Diagrams 7 21 Connection Details 7 24 Phaser 6600 General Wiring Diagram 7 26 WorkCentre 6605 General Wiring Diagram 7 28 AC Power 7 30 Fuser 7 32 Drive 7 33 Bypass Tray MSI 7 35 Laser Unit 7 36 SFP Controller 7 38 MFP Controller 7 40 Paper Tr...

Page 13: ... Service Manual Manual Organization Symbols Marked on the Product Power Safety Precautions Electrostatic Discharge ESD Precautions Service Safety Summary Regulatory Introduction and Overview Configurations Parts of the Printer Control Panel Media Path Major Functional Components Consumables Maintenance Items Specifications ...

Page 14: ...rn of possible danger present during a procedure or action Be aware of all symbols and terms when they are used and always read Note Caution and Warning statements WARNING A warning indicates an operating or maintenance procedure practice or condition that if not strictly observed results in injury or loss of life CAUTION A caution indicates an operating or maintenance procedure practice or condit...

Page 15: ...oubleshooting methods for situations where error indicator is not available Chapter 3 Image Quality Troubleshooting This section focuses on techniques to correct image quality problems associated with the printer output Chapter 4 Service Parts Disassembly This section contains removal procedures for spare parts listed in the Parts List A replacement procedure is included when necessary Chapter 5 P...

Page 16: ... panel may cover the hazardous area Danger A personal injury hazard exists in the area where you see the sign Hot surface on or in the printer Use caution to avoid personal injury Use caution or draws attention to a particular component Refer to the manual s for information It may take 40 minutes for the Fuser to cool down Do not touch the item Do not expose the item to sunlight Do not expose the ...

Page 17: ...all a properly grounded outlet If the product loses its ground connection contact with conductive parts may cause an electrical shock A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation Disconnecting Power WARNING Turning the power Off using the power switch does not completely de energize the printer You must also disconnect the Power...

Page 18: ...he wrist strap before applying power to the unit under test to avoid potential shock After removing a static sensitive assembly from its anti static bag place it on a grounded conductive surface If the anti static bag is conductive you may ground the bag and use it as a conductive surface Do not use freon propelled chemicals These can generate electrical charges sufficient to damage some devices D...

Page 19: ...laces and other metallic objects could come into contact with dangerous voltages and currents Warning Labels Read and obey all posted warning labels Throughout the printer warning labels are displayed on potentially dangerous components As you service the printer check to make certain that all warning labels remain in place Safety Interlocks Make sure all covers are in place and all Interlock Swit...

Page 20: ...otate or manually stop the drive assemblies while any motor is running Servicing Fuser Components WARNING This printer uses heat to fuse the image to the media During operating the Fuser is very hot Allow the Fuser to cool before you attempt to service the Fuser or adjacent components Warning caution Labels Warning labels and caution labels are attached to this laser printer to prevent accidents C...

Page 21: ...nternal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 1 9 Caution label for high temperature units This picture shows the location and content of the caution label on the Fuser for both the SFP and MFP s6600 235 00 4000 ...

Page 22: ...General Information Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 1 10 Caution label for toner cartridges s6600 214 ...

Page 23: ...General Information Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 1 11 Caution label for Imaging Units s6600 285 0000 ...

Page 24: ...General Information Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 1 12 Caution label for Waste Cartridge s6600 286 ...

Page 25: ...General Information Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 1 13 Caution label for IP Board s6600 287 ...

Page 26: ...time of reporting is outlined in the Health and Safety Incident Report form The Health and Safety Incident Report form used to report incidents involving Xerox products is available on Xerox Global Service Net at https www xrxgsn com secure main pl CatId 1789 If you are unable to download the form request a form when reporting the incident by phone electronic mail or Fax You can also see the form ...

Page 27: ... a Preserve the Xerox product involved and the scene of the incident inclusive of any associated equipment located in the vicinity of the incident b Return any affected equipment part s to the location designated by Xerox EH S and or the Business Division c Implement all safety retrofits 3 Xerox EH S shall a Manage and report all incident investigation activities b Review and approve proposed prod...

Page 28: ...ipment does cause harmful interference to radio or television reception which can be determined by turning the equipment Off and On the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiver device being interfered with Increase the separation between the printer and the receiver Connect the equipment into an outlet on a cir...

Page 29: ...ns is neither dangerous for the consumer nor for the environment To ensure compliance with European Union regulations use shielded interface cables A signed copy of the Declaration of Conformity for this product can be obtained from Xerox December 15 2004 Electromagnetic Compatibility Directive 2004 108 EC March 9 1999 Electromagnetic Compatibility Directive 99 5 EC ...

Page 30: ...e print function Technical Support Information The Xerox Service Manual is the primary document used for repairing maintaining and troubleshooting the printer To ensure complete understanding of this product participation in Xerox Service Training is strongly recommended To service this product certification for this product is required For updates to the Service Manual Service Bulletins knowledge...

Page 31: ... simplex 24 ipm duplex 36 ppm simplex 24 ipm duplex Print Speed A4 35 ppm simplex 24 ipm duplex 35 ppm simplex 24 ipm duplex Print Resolutions dpi Standard 600 x 600 Enhanced Photo 600 x 600 x 4 1200 x 1200 enhanced image quality USB 2 0 Support Yes Yes Ethernet Interface 10 100 1000 Base TX Yes Yes Wireless Interface IEEE802 11b g n Optional Optional Multi sheet Inserter 150 sheets Standard Stand...

Page 32: ... 6600 Front View Phaser 6600 Rear View 1 Tray 2 Optional 4 Control Panel 2 Tray 1 5 Right Side Door 3 Bypas Tray 6 Power Switch 1 Duplex Unit 6 IP Board 2 Transfer Roller 7 Left Side Door 3 Fuser 8 Ethernet Connection 4 Power Connector 9 Wireless Network Adapter Port 5 Rear Cover 10 USB Port 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 ...

Page 33: ...orkCentre 6605 Front View 1 Front Cover 4 Imaging Unit 2 Toner Cartridges 5 Waste Cartridge 3 Transfer Belt 1 Tray 1 6 Duplex Automatic Document Feeder 2 Bypass Tray 7 Output Tray 3 Front Door 8 Right Side Door 4 USB Memory Port 9 Power Switch 5 Control Panel 10 Tray 2 Optional 550 Sheet Feeder 1 2 3 5 4 1 3 5 6 7 8 9 10 4 2 ...

Page 34: ... 22 WorkCentre 6605 Rear and Side Views 1 Duplex Unit 8 Ethernet Connection 2 Transfer Roller 9 USB Port 3 Fuser 10 Wireless Network Adapter Port 4 Power Connector 11 Phone Connector 5 Rear Door 12 Fax Line Connector 6 IP Board 13 Phone Line Cover 7 Left Side Door 6 7 9 8 10 11 12 13 1 2 3 4 5 ...

Page 35: ...r 6600 and WorkCentre 6605 Service Manual 1 23 WorkCentre 6605 Internal Parts 1 Front Door 5 Duplex Automatic Document Feeder 2 Toner Cartridges 6 Waste Cartridge Lock 3 Document Glass 7 Imaging Units 4 Document Cover 8 Waste Cartridge 1 3 4 5 6 7 8 2 ...

Page 36: ...and exits low power mode 5 Display Provides information about settings and status or error messages An asterisk next to a menu option indicates the current default setting 6 Up and Down Arrow Buttons Navigate to the next menu item or option 7 Left and Right Arrow Buttons Move forward and back through sub menus or number fields To display the Walk up Features menu and list Secure Jobs and Saved Job...

Page 37: ...ormation such as phone numbers quantities text 6 Power Saver Enters and exits low power mode 7 Clear All Clears previous and changed settings for the current selection 8 Stop Cancels the current job 9 Start Starts the selected copy scan fax or Print From job such as Print from USB 1 0 Error indicator Lights red to indicate an error condition or warning that requires attention Blinks red when an er...

Page 38: ...r and the Feed Roller are rotated by the torque of the Paper Transport Motor via the Feed Roller Clutch The Retard Roller pressed from underneath by the spring pressure and forced to the Feed Roller plays a role of fanning a sheet by the rotation friction s6600 242 Laser Beam Paper Feed Paper Sensor K C M Y Transfer Belt Drive Roller Rubber Registration Roller Metal Registration Roller Registratio...

Page 39: ...aper cassette Unless the interlock gear is unlocked the Bottom Plate Assembly keeps the state that it is not lowered or elevated from the arbitrary position The sheet is fed at this position As the paper feed is proceeded and several sheets of paper on the top of the paper loaded are decreased the Nudger Roller lowers down and the lever unlocks the gear and then the Bottom Plate Assembly is elevat...

Page 40: ...he position for sheet feeding Normally when only one sheet is fed both the Feed Roller and Retard Roller rotate to allow the sheet to pass However when two sheets are fed concurrently only the Feed Roller rotates and the Retard Roller is locked thereby allowing the upper sheet to pass by being separated from the lower sheet that is stopped by the friction with the Retard Roller at rest The Retard ...

Page 41: ...the paper cassettes A sheet coming from the Bypass Tray is fed to the registration section by the Takeaway rollers TA1 TA2 and TA3 all driven by the Paper Transport Motor The sheet coming from the paper cassette passes through the chute directly and is fed to the registration section s6600 269 TA1 Roller Assembly TA2 Roller Assembly TA3 Roller Assembly s6600 268 Metal Registration Roller Rubber Re...

Page 42: ...tration section before the sheet is forwarded to the toner transfer section By thrusting the edge of the sheet fed out of the Bypass Tray or Tray against the Regi Roller that is locked the lead edge position of the sheet is corrected Feeding From Registration Section The sheet is fed to the toner transfer section by the rotation of the Regi Roller at the proper timing after the lead edge position ...

Page 43: ...f the Developer Motor Then the sheet is fed to the exit section while its toner image is being fused by the Heat Roller that rotated by the drive of the Main Motor Also the drive of the Main Motor is transmitted to the Exit Clutch 1 and the Exit Roller is rotated in the sheet exit direction and the print completed sheet is ejected from the printer The completion of the sheet exit is detected by th...

Page 44: ...tion direction of the Exit Roller is changed to the duplex feed direction at the proper timing and the sheet is nipped in the Duplex Assembly When the drive of the Main Motor is transferred to the Exit Clutch 2 the Exit Roller is rotated in the duplex direction Also the Duplex Roller is rotated by the drive of the Paper Transport Motor and the sheet is fed to the registration position s6600 265 Ex...

Page 45: ...d Pad while being fed into the DADF Inside the DADF the sheet is fed by the Takeaway Roll that rotates by the torque from the DADF Motor to the Scanner Home CVT Constant Velocity Transport Position in the Carriage Assembly and is scanned After being scanned the sheet is ejected to the Document Output Tray of the DADF by the Transport Roll and Exit Roll that rotates by the torque from the DADF Moto...

Page 46: ...drive the Transfer Roll is switched so the rotation is in a positive manner although the DADF Motor rotates in a negative manner When the document is fed near side of the Take away Roll switch the position of the Pressure Plate to below to make the DADF Motor return to the positive rotation drive and the document is fed to the Scanner Home Position CVT Position by the torque from the Transport Rol...

Page 47: ...on describes the major functional components of the printer with corresponding illustrations These components are classified into the following blocks based on the configuration of the printer Laser Unit Drive NOHAD Waste Toner Collection Dispenser Xerographics Transfer Fusing Paper Transport Bypass Tray Exit Electrical Option Feeder ...

Page 48: ... surface The Laser Unit consists of the following parts Scanner Motor spins the Polygon Mirror Laser Diode Board holds the Laser Diodes converts the image data into laser beams and controls the other components in the Laser Unit Humidity Temperature Sensor SOS Sensor detects the laser beam at the scan starting point and sends a signal to the MCU Board s6600 264 Laser Unit Laser Unit Scanner Motor ...

Page 49: ...the belt and cleaner in the Transfer Belt Assembly Paper Transport Motor The DC motor that drives each roller of the paper feed section feed from the Bypass Tray tray registration and duplex feed Also drives the Drive Shaft Assembly and the Auger in the Waste Cartridge via the gear Developer Motor The DC motor that drives the magnet Roller in the Imaging Unit Y M C Yellow Magenta Cyan Takeaway Clu...

Page 50: ... Service Manual 1 38 NOHAD Waste Toner Collection The Main Fan PL4 1 13 Draws air from outside the machine and prevents temperature rise inside the machine Toner Full Sensor PL4 1 17 Detects when the Waste Cartridge is full s6600 262 Main Fan Toner Full Sensor Waste Cartridge ...

Page 51: ...nta Toner Cartridges and the Dispenser Assembly via the gear Toner Dispense Motor C K Drives the cyan and black Toner Cartridges and the Dispenser Assembly via the gear Toner Cartridges Y PL5 1 8 M PL5 1 9 C PL5 1 10 K PL5 1 11 store toner and a small amount of carrier The Dispenser Assemblies Y PL5 1 4 M PL5 1 5 C PL5 1 6 K PL5 1 7 feed toner to the developer s6600 261 Upper Dispenser Motor Assem...

Page 52: ...r Belt Assembly 1st BTR Roller Y 1st BTR Roller M 1st BTR Roller C 1st BTR Roller K Intermediate Transfer Belt Back Up Roller Belt Cleaner Imaging Unit M Imaging Unit C Imaging Unit K CTD Sensor Assembly Drum BCR Cleaning Roller Cleaning Blade Magnet Roller Auger Auger Auger Trimmer Rod CTD Sensor Transfer Roller Assembly Transfer Roller 2 Eliminator ...

Page 53: ...nd forms the toner image on the drum Auger Stirs toner Trimmer Rod Equalizes toner and carriers on the Magnet Roller Transfer Belt Assembly PL6 1 1 The primary transfer unit that transfers the toner image on the drum surface of each color to the intermediate transfer belt The Transfer Belt Assembly mainly consists of the following components 1st BTR Roller Y M C K Impresses the positive electric c...

Page 54: ...nformation Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 1 42 Fusing s6600 259 Heat Roller Pressure Belt Heat Lamp Center Temperature Sensor Rear Temperature Sensor Thermostat Fuse Fuser ...

Page 55: ...actless type A thermistor as an electric resistor that reacts corresponding with temperature changes located in the Hear Roller contactlessly and detects the surface temperature on the Heat Roller Based on the temperature detected controls ON power distribution lighting OFF Extinction Rear Temp Sensor contact type A thermistor as an electric resistor that reacts corresponding with temperature chan...

Page 56: ...egi Roller The Regi Chute Assembly PL15 2 1 mainly consists of the following components No Paper Sensor By change of the actuator detects presence or absence of paper in the paper cassette Regi Sensor Detects that a lead edge of a sheet is reached to the registration section s6600 258 Registration Chute Assembly Feed Clutch No Paper Sensor Registration Sensor Duplex Clutch Registration Clutch ...

Page 57: ...or to the Duplex Roller inside the Duplex Assembly Bypass Tray The Bypass Tray Sensor PL13 2 4 detects the installation of the Bypass Tray The Bypass Tray No Paper Sensor PL13 2 4 by change of the actuator detects presence or absence of paper in the Bypass Tray The Bypass Tray Feed Solenoid PL13 2 9 transfers the drive of the Paper Transport Motor to the Bypass Tray Feed Roller s6600 257 Bypass Tr...

Page 58: ...tput tray is full The Exit Drive Assembly PL17 1 21 consists of the following components Exit Clutch 1 Transfers the drive of the Main Motor to the Exit Roller The Exit Roller rotates in the paper exit direction Exit Clutch 2 Transfers the drive of the Main Motor to the Exit Roller The Exit Roller rotates in the duplex feed direction s6600 256 Exit Sensor Full Stack Sensor Exit Clutch 1 Exit Clutc...

Page 59: ...n Switch PL18 1 31 controls AC power to the printer The MCU Board PL18 1 13 communicates with the IP Board and controls each component in printing The IP Board PL18 1 22 is the printer controller It controls printing by communicating with the MCU Board Laser Unit and Control Panel UI The LVPS PL18 1 34 generates 24VDC 5VDC and 3 3VDC from the AC power source to supply each component The Transfer H...

Page 60: ...Size Switch Assembly PL10 1 11 detects paper size and presence or absence of paper in the 550 paper cassette 550 Option Drive Assembly PL10 1 9 consists of a DC motor that drives each Roller of the paper feed section in the optional tray 550 Pinch Chute Assembly PL10 2 1 The 550 Pinch Chute Assembly mainly consists of the following components No Paper Sensor By changes of the actuator detects pres...

Page 61: ...anual 1 49 UI User Interface and MFP Engine MFP Control Panel PL1 1 1 The MFP Console Assembly displays the state of the printer and fax using LCD and LED and operates the printer and fax using the buttons FAX Board PL18 1 41 controls the FAX signal s6600 216 FAX Board MFP Control Panel ...

Page 62: ...1 3 Carriage Motor The stepping motor that drives the Scanner Carriage Scanner Home Position Sensor CVT Position The part on the rear side of the Scanner Carriage frame that interrupts the Scanner Home Position Sensor thus detecting when the carriage is in the Home or CVT Position CCD PWB The PWB mounted with the CCD Image Sensor that inputs the image data s6600 218 Carriage Motor Scanner Home Pos...

Page 63: ...trance of light Scan Sensor Located near side of the Takeaway Roll and detects the scanning timing Presence entrance of light absence NO entrance of light Duplex Sensor Detects that a reverse side of a document is nipped into the duplex feed path by the torque of the Transport Roll after scanning the front side of the document is completed and then the document is reversed Presence entrance of lig...

Page 64: ... starts feeding the front portion of the Pickup Assembly is lowered This unlocks the Document Stopper that blocks the document and the Document Stopper is pressed by the lead edge of the document in the feed direction and the document is fed When the paper feed is completed the Pickup Assembly returns to its original position s6600 282 Document When a document is loaded When a document is fed Pick...

Page 65: ...dow by the rotation of the Takeaway Roller If a jam occurs between the Pinch Roller Assembly and the Takeaway Roller it is hard to retrieve documents due to the high spring pressure of Pinch Roller Assembly In order to retrieve jammed documents open the DADF Cover Assembly to release the spring pressure and make enough clearance between the Pinch Rollers and the Takeaway Roller s6600 283 Pinch Rol...

Page 66: ... of toner consumed When the count reaches set values warning and error messages appear to notify the user when near and end of life status is reached Like the Toner Cartridges each Imaging Unit has a CRUM to maintain a page count When the count reaches a set value warning and error messages appear to notify the user that the Imaging Unit has reached near or end of life status Life ratings are base...

Page 67: ... 55 Routine Maintenance Items Fuser 110V 220V 100kPV or 5 years B50 Transfer Belt unit Transfer Roller unit Cassette Retard Roller 100kPV B10 DADF Pick roller module and separation pad MFP only 35kPV s6600 252 Transfer Belt Unit Fuser Transfer Roller Waste Cartridge Cassette Retard Roller SFP ...

Page 68: ...ion Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 1 56 s6600 241 Transfer Belt Unit DADF Pick Roller Module DADF Separation Pad Fuser Transfer Roller Waste Cartridge Cassette Retard Roller MFP ...

Page 69: ...re 6605 Service Manual 1 57 Specifications Configuration of Printer Basic Configuration The printer has the following basic configurations depending on the destination print engine main unit MSI and 550 feeder unit as the standard paper feeding consumables CRU s6600 253 ...

Page 70: ...General Information Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 1 58 s6600 284 ...

Page 71: ...wn below Network USB2 0 Wireless Network Option Option 0HPRU SFP Controller Control Panel 3L HO LWPDS 3DQHO Engine IOT Laser Unit 0 8 RDUG s6600 243 SFP USB HUB NCU CCD LED Sensor Motor IIT Scanner DADF Network Rear USB2 0 Rear Wireless Network Option USB host 2 0 Front For USB Memory Option 0HPRU MFP Controller Control Panel 4 3 inch Touch Panel Engine IOT PSTN PBX s6600 238 Laser Unit MCU Board ...

Page 72: ...AC 10 90 140V frequency 50 60Hz 3Hz 220 M C voltage 220 240VAC 10 198 264V frequency 50 60Hz 3Hz Power Consumption Power consumption in each operation mode at rated voltage input Rush Current When the power switch is turned on the inrush current shall be maximum 50Amp Cold start 135Amp Hot start at first 2 5msec and 80Amp 120V 220V 240V 85Amp 100V within 10msec Operation mode Phaser 6600 WorkCentr...

Page 73: ...6 9 in 488 mm 19 2 in 384 mm 15 1 in 25 5 kg 56 2 lb Phaser 6600 w 550 sheet feeder 430 mm 16 9 in 488 mm 19 2 in 477 mm 18 8 in 28 1 kg 61 8 lb WorkCentre 6605 430 mm 16 9 in 530 mm 20 8 in 560 mm 22 0 in 32 5 kg 71 7 lb WorkCentre 6605 w 550 sheet feeder 430 mm 16 9 in 530 mm 20 8 in 653 mm 25 7 in 35 1 kg 77 3 lb 42 7 cm 16 8 in 48 8 cm 19 2 in 37 9 cm 14 9 in 42 7 cm 16 8 in 48 8 cm 19 2 in 47...

Page 74: ...imensions Mass of Paper Tray Dimensions Mass of Consumables and CRUs Transfer Belt Width 318 1mm Depth 256 7mm Height 51mm Mass 1 5kg Fuser Width 370mm Depth 140mm Height 92mm Mass 1 3kg Width Depth Height Mass 430 mm 16 9 in 488 mm 19 2 in 138 mm 5 4 in 2 6 kg 5 7 lb s6600 245 s6600 246 s6600 247 ...

Page 75: ... 7mm Height 37 3mm Mass 0 4kg Reference Each toner cartridge except starters has a CRUM CRU memory to record information Imaging Unit Y M C K Width 333 4mm Depth 81 3mm Height 51 3mm Mass 3 06 kg Reference Each Imaging Unit has a CRUM CRU memory to record information Waste cartridge Width 232 9mm Depth 183 6mm Height 66 5mm Mass 0 3kg s6600 248 s6600 249 s6600 250 ...

Page 76: ...lation Clearance Requirements Phaser 6600DN Color Printer Phaser 6600DN Color Printer with Optional 550 Sheet Feeder Width 927 mm 36 4 in 927 mm 36 4 in Depth 1488 mm 58 6 in 1488 mm 58 6 in Height 559 mm 22 in 652 mm 25 7 in 65 2 cm 25 7 in 40 cm 15 7 in 148 8 cm 58 6 in 40 cm 15 7 in 92 7 cm 36 5 in 10 cm 3 9 in ...

Page 77: ...e Requirements WorkCentre 6605DN Color Multifunction Printer WorkCentre 6605DN Color Multifunction Printer with Optional 550 Sheet Feeder Width 930 mm 36 6 in 930 mm 36 6 in Depth 1528 mm 60 2 in 1528 mm 60 2 in Height 855 mm 33 7 in 948 mm 37 3 in 40 cm 15 7 in 153 cm 60 3 in 40 cm 15 7 in 93 9 cm 40 in 10 cm 3 9 in 94 8 cm 37 3 in ...

Page 78: ... shifts from the power off state to the Ready mode After pressing Power Saver button on the operator panel the machine enters the Energy Saver Mode to save more power consumption Running Mode There are the Print mode Scan mode and FAX communication mode in which the IOT IIT and FAX communication operate respectively Print Mode In this mode the IOT is operating for printing and report printing Scan...

Page 79: ...ng conditions trigger the printer to exit Energy Saver or Deep Sleep mode and return to Ready mode Pressing Energy Saver button on the operator panel Receiving a print job Receiving a FAX job MFP only Receiving Direct Fax job MFP only Report printing directions from CWIS Start sending or polling data at the communication if start time specified by the operator MFP only Machine State State Expos ur...

Page 80: ...e Sleep to Ready As few as 3 seconds 20 C 60 RH Rated voltage Plain paper job in Deep Sleep Mode shift and 1 hour Wake up from Deep Sleep mode Deep sleep to Ready Color Mode FPOT Ready FPOT Power Saver Sleep B W As fast as 9 seconds 30 3 sec or less TBD Color As fast as 10 seconds 30 3 sec or less TBD Input Capacity Cassette Tray 550 sheets or under 59 4mm of standard paper Bypass Tray 150 sheets ...

Page 81: ...per size A4 SEF B5 SEFa A5 SEF Letter SEF Executive SEF Folio 8 5 x 13 SEF Legal SEF a JIS B5 SEF supports A4 SEF B5 SEF 1 A5 SEF Letter SEF Executive SEF Folio 8 5 x 13 SEF Legal SEF Com 10 SEF Monarch DL C5 SEF Custom paper size Width 148 to 215 9mm A5 to 8 5 Length 210 to 355 6mm A5 to 14 Width 76 2mm to 215 9mm 3 to 8 5 Length 127mm to 355 6mm 5 to 14 Paper mass 60 to 216 g m2 16 lb to 80 lb 6...

Page 82: ...r under Storage Temperature of a Toner Cartridge The guaranteed period of the Toner Cartridge before unpacked is as follows Normal conditions 24 months under 0 to 35 C 15 to 80 RH Harsh conditions 1 month under 20 to 0 C and 35 to 40 C 5 to 15 RH and 80 to 95 RH The storage altitude shall be 0 to 3 100m Can be extended to 0 to 15 000m when shipped by air Provided that the cargo bay is pressurized ...

Page 83: ...ent condition for evaluating image quality Temperature 15 28 C Humidity 20 70 RH Guaranteed paper The print quality defined in this chapter is guaranteed when standard paper is used in the tray Paper condition The paper used is fresh paper immediately after unpacked which has been left in the operating environment for 12 hours before unpacking Printer condition The print image quality specified in...

Page 84: ...bit Microsoft Windows Server 2008 R2 64bit Microsoft Windows 7 32bit 64bit Mac OS X 10 3 9 10 4 10 5 PPC x86 Mac OS X 10 6 10 7 x86 x64 Red Hat Enterprise Linux 5 6 Desktop x86 SUSE Linux Enterprise Desktop 10 11 x86 Interface Port USB Ethernet Item Specification Connector One Type B connector Protocol Hi speed USB2 0 compatible Item Specification Connector One Type A connector Protocol Hi speed U...

Page 85: ...ty Technology Wireless Compliant Standards IEEE802 11 n g b Band width 2 4GHz Data Transfer Rate IEEE802 11n mode 65 Mbps IEEE802 11g mode 54 48 36 24 18 12 9 6 Mbps IEEE802 11b mode 11 5 5 2 1 Mbps Protocol See Network Protocol for details Device Type Wireless Adapter Security Protocol 64 40 bit key 128 104 bit key WEP WPA PSK TKIP AES WPA2 PSK AES WPA Enterprise TKIP AES WPA2 Enterprise AES EAP ...

Page 86: ...ebServices on Devices TCP IP 2 Print Windows Vista Server2008 7 Server2008 R2 Scan Windows Vista 7 Control and Management Protocol Protocol Transport Application Usage Remarks HTTP HTTPS TCP IP EWS SMTP TCP IP E Mail Alert SNMP v1 v2c v3 UDP IP Driver Installer Management SNMP v3 Default OFF DHCP UDP IP IP setup BOOTP UDP IP IP setup RARP TCP IP IP management AutoIP TCP IP Installer Device discove...

Page 87: ... and 36 Symbol Sets for PCL 16 fonts for PDF and 136 fonts for PS3 are available as built in font PDL Interface Remark USB I F Net USB Storage PCL 5c Yesa a Yes Supported No Not supported No PCL 6 Yes No SupportOS Windows XP Server 2003 Vista Server 2008 7 Server2008 R2 PostScript Yes No SupportOS Mac OS X 10 3 9 10 4 10 5 10 6 10 7 Linux Windows XP Server2003 Vista Server2008 7 Server2008 R2 FX P...

Page 88: ...ssword are embedded in the print job to confirm from whom the job is sent In addition the user name and password are entered by user from the printer driver The printer can support maximum 50 accounts When ColorTrack Mode is set to Off Automatic Color to Monochrome Print setting applies to all users When ColorTrack Mode is set to Internal Mode or External Mode Automatic Color to Monochrome Print s...

Page 89: ...en the printer is turned off The data on the HDD is not cleared even the printer is turned off IP Filter The user can select to accept or reject jobs for the specified IP address Up to 5 IP addresses can be specified IP filter is available only to LPD and Port 9100 Virtual Mail Box When the expansion memory 512MB or HDD is attached the Virtual Mail Box can be selected only There are two type of Vi...

Page 90: ... Color B W Paper size Result Successful Error etc Error Logging The machine can retain the following errors Fatal error 42 errors at the maximum 10 errors at the minimum Jam error 42 errors The user can print the error log by the panel operation Jam error log includes the following information Date and time when jam has occurred Jam name Fatal error log includes the following information Date and ...

Page 91: ...artridge can not be made by color When the mode has changed so that the printer does not stop even after life of Toner Cartridge ends the printer displays a message on the operator panel to inform the user of the mode change When the printer operates in this mode print image quality is not guaranteed Also remaining toner level is not displayed as CRUM data can not be guaranteed IIT Image Input Ter...

Page 92: ... be retained at any angle 15 5 through 65 5 deg Platen cover self weight drop angle 15 5 deg or less Document Setting Center Registration Document Tray Capacity 50 sheets of standard document document stack height is 8 mm Document shall not be creased folded swollen etc FAX Specifications Fax Send Receive Buffer FlashROM 4MB Connectable Network The MFP can be connected to the following communicati...

Page 93: ...V 34 33 6 31 2 28 8 26 4 24 21 6 19 2 16 8 14 4 12 9 6 7 2 4 8 2 4kbps V 17 14 4 12 9 6 7 2kbps V 29 9 6 7 2kbps V 27ter 4 8 2 4kbps Pixel Transmission Density on the supported transmission path B W R16 x 15 4 line mm R8 x 15 4 line mm R8 x 7 7 line mm R8 x 3 85 line mm 400 x 400 pixel 25 4mm 300 x 300 pixel 25 4mm 200 x 200 pixel 25 4mm 200 x 100 pixel 25 4mm Color Not supported Communication Ima...

Page 94: ...s MMR 28 8Kbps MMR 33 6Kbps JBIG a a Reference value IIEEJ No 4 Super Fine 56 sec or less 29 sec or less 22 sec or less Fine 26 sec or less 13 sec or less 11 sec or less Standard 19 sec or less 10 sec or less 7 sec or less ITU T No 1 Super Fine 30 sec or less 15 sec or less 12 sec or less Fine 15 sec or less 8 sec or less 6 sec or less Standard 11 sec or less 6 sec or less 4 sec or less FX English...

Page 95: ... higher communication speed from 9 to 15km Communication Load Characteristics Data error characteristics for noise and cable loss during communication are as follows Error rate Error frequency Total communication quantity 1 500 Incoming Call Level Under ideal conditions flat line no noise and no other line stress normal communication shall be guaranteed in the range from 3 through 43dBm For V 17 V...

Page 96: ...General Information Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 1 84 ...

Page 97: ... WorkCentre 6605 Service Manual 2 1 2 Error Troubleshooting In this chapter Introduction Servicing Instructions Service Mode Service Mode Diagnostic Tests Error Messages Error Code Fault Isolation Procedures Other Fault Isolation Procedures ...

Page 98: ...ontrol Panel see Error Messages on page 2 89 for specific procedures related to error messages 3 Check the power cord Is the power cord plugged into the printer and a properly grounded electrical outlet Is the power cord damaged 4 Check the electrical outlet Is the outlet turned off by a switch or breaker 5 Does other electrical equipment plugged into the outlet operate Display Problems If the Con...

Page 99: ...iguration Report to verify that the current settings are correct Copy Scan Problems If the scanner does not work or operates slowly check the following 1 Ensure that you place the document to be scanned face down from the document feeder glass or face up in the DADF 2 There may not be enough available memory to hold the document you want to scan Try the Prescan function to see if that works Try lo...

Page 100: ...DADF 6 Ensure that the document is not curled Fax Problems If printer does not properly send or receive faxes check the following 1 Check your scan glass for marks and clean it 2 The other fax machine may be turned off out of paper or cannot answer incoming calls Speak with the other machine operator and ask her him to sort out the problem 3 The FAX mode should be selected 4 Ensure that there is p...

Page 101: ... information on the Information page 3 Remove fan and then reload the media Ensure that the guides are securely against the media and the tray has not been over filled 4 Try loading paper from a fresh ream fan the paper and then insert into the tray or flip existing paper over 5 Check the tray s Separator Roller for damage 6 Clean the Feed Rollers with a clean dry lint free wipe 7 Replace the Feed...

Page 102: ...perly seated locked and operates normally 2 Ensure that the paper is in good condition and is listed as supported media Try loading new media from a fresh ream 3 Ensure that only supported transparency film is being used 4 Check that the printer is operating within its environmental specifications by printing the Information page 5 Ensure that the loaded media matches the Control Panel settings 6 ...

Page 103: ...Imaging Units 5 Inspect the printer interior and remove any foreign matter such as paper clips staples pieces of paper dust or loose toner 6 Do not use solvents or chemical cleaners to clean the printer interior 7 Do not use any type of oil or lubricant on printer parts 8 Use only an approved toner vacuum 9 Clean all rubber rollers with a lint free cloth dampened slightly with cold water and mild ...

Page 104: ...own the and buttons and turn on the power of the printer After Service Mode is started use the buttons on the control panel and the messages displayed in the LCD to operate Service Mode LCD Display Displays the menu setting values and test result Moves upward one by one Pressing this at the top of the list will return to the bottom Moves downward one by one Pressing this at the bottom of the list ...

Page 105: ...ves upward one by one Pressing this at the top of the list will return to the bottom Moves downward one by one Pressing this at the bottom of the list will return to the top Moves the cursor to the left by one Moves the cursor to the right by one OK button Press this button to confirm a selection or execute a process Back button Press this button to cancel a selection or stop a process 1 4 7 C 0 8...

Page 106: ...ation 1 Use the and buttons to select the diagnostic item to execute 2 Press the OK button to confirm the item selected 3 Follow the message and keep holding down the OK button until the diagnosis is started If the diagnosis requires changing the parameter value use the and buttons and then press the OK button To execute the diagnosis for other items press the Back button until the screen returns ...

Page 107: ...ce Copy Service FAX Service Scan Service Info Page Print Settings Dip Switch0 Dip Switch1 Dip Switch2 Dip Switch3 This item is displayed only when the NVM backup data has been stored by executing SaveNVM to ESS s6600 220 Test Print Parameter Exit Mode No Image IOT Pattern IOT Grid2 ESS Cyan20 ESS Magenta20 ESS Yellow20 ESS Black20 ESS CMY 20 ESS Gradation ESS TonerPalletCheck ContaminationChk Regi...

Page 108: ...NVM Clear JobHistory Clear AuditronPV Hard Drive Erase Clear DeviceData Print Service Copy Service FAX Service Scan Service Info Page Print Settings Dip Switch0 Dip Switch1 Dip Switch2 Dip Switch3 This item is displayed only when the NVM backup data has been stored by executing SaveNVM to ESS s6600 288 Test Print Parameter Exit Mode No Image IOT Pattern IOT Grid2 ESS Cyan20 ESS Magenta20 ESS Yello...

Page 109: ...ar Counter Clear FB Counter Clear DADF Auto Adjust FB Auto Adjust DADF Fax Flash W R Test SRAM W R Test Relay Test Hook Test Single Tone Test DTMF Send Dial Pulse Send Ring Back Tone Data Send Line Voltage Line Current Home Pos Sensor Tray Sensor Feed Sensor DADF Cover Sensor DADF Duplex Sensor Lamp FB Motor DADF Motor DADF Solenoid Coeff FB RED Coeff FB GREEN Coeff FB BLUE Coeff FB GRAY Coeff DAD...

Page 110: ...oopback test for MAC Media Access Control and PHY Physical Layer 2 20 ASIC Test Performs the Regi check test 2 21 Engine Test Performs the communication test between IOT 2 21 Hard Drive Test when the optional HD is installed Performs the Hard Disk test 2 21 USB Host Test only when the optional USB is installed Checks the communication between a USB Host port and the USB devices connected to the US...

Page 111: ...n the NVM in ESS XCPT Mode Displays Specifies the XCPT Mode setting Print Counter Print Service Displays the current count of the Print Service Copy Service Displays the current count of the Copy Service FAX Service Displays the current count of the FAX Service Scan Service Displays the current count of the Scan Service Copy Counter M to B Copies the Master NVM values to the Backup NVM Copy Counte...

Page 112: ...e mixture of cyan magenta and yellow Gradation ESS Prints the ESS built in gradation pattern Toner Pallet Check Prints four bars filled with 100 density of each color C M Y K lined on the paper Use this for checking the density of each toner cartridge Contamination Chk Prints 5 sheets of paper with the pattern of millimeter scale on the top left edges and inch scale on the bottom right edges each ...

Page 113: ...d IIT 2 56 ASIC Test Performs the ASIC built in IJAC JBIG test 2 56 Relay Signal Test Relay Test Toggles the Relay signal at the specified frequency 2 57 Hook Test Toggles the Hook signal at the specified frequency Single Tone Test Continuously sends the tone at the selected frequency DTMF Send Continuously sends the DTMF signal Dial Pulse Send Sends the multi digits Dial Pulse 10 20pps signal Rin...

Page 114: ...anning 2 62 Test Pattern Specifies the test pattern and the parameter setting 2 63 IIT I O Check Checks the input and output of the scanner components 2 63 Scan Counter Clear Clear the scan counter 2 64 Carriage Drive_100 2 64 Parameter Specifies the system data setting using ChainLink Backup Data All Clear Deletes the SRAM EEPROM backup data User Clear Deletes the SRAM EEPROM backup data System C...

Page 115: ...substitute the term Service Mode for Printer Diag ESS Diag This section explains the details of the ESS Diag tests All Test All Test allows you to execute a series of FlashROM EEPROM DRAM ASIC IOT and HD tests in one go MAC PHY PANEL USB Host RTC tests are not carried out Procedure 1 Enter Service Mode See How To Enter Service Mode on page 2 8 2 MFP only Confirm that the Printer Diag is selected a...

Page 116: ...y of the test pattern 0xff 0xaa 0x55 0x00 from the head of the EEPROM for one byte in every 0 x 400 DRAM Test DRAM Test checks whether the writing of the test data 4 byte unit 0x00000000 0x55555555 0xaaaaaaaa 0xffffffff 0x00000000 in the area available for the diagnosis is possible or not Values will be overwritten with the original value after the test Area available for the diagnosis Work areas ...

Page 117: ... status register is read for checking whether the commands are exchanged normally Hard Drive Test Use the Device Diagnostic Command to perform the Hard Disk Test USB Host Test USB Host Test checks the communication between a USB Host port and the USB devices connected to the USB Host port This test menu is for obtaining the USB authentication To use this test you will need the devices approved by ...

Page 118: ...n 6 Specify the device address Available addresses are 0 to 127 Use the and buttons to move the cursor to right and left Use the and buttons to increase or decrease the value where the cursor is placed 7 Press the OK button to transfer a request to the device specified Item Description TEST MODE TEST J Keeps J state for the DownStream port of the Host Controller TEST K Keeps K state for the DownSt...

Page 119: ...evice Descriptor PID Product ID value of a device collected by the Device Descriptor Add Device Address assigned to the device Prt The port number of a connected controller or the downstream port number of the hub RTC Test RTC Test checks the time by backing up the current time and writing the default values and then checking after a certain period of time whether the time reaches the expected tim...

Page 120: ...071 105 Full Stack Sensor 071 109 Option Feeder1 Size Sensor0 071 110 Option Feeder1 Size Sensor1 071 111 Option Feeder1 Size Sensor2 071 112 Option Feeder2 Size Sensor0 not in use 071 113 Option Feeder2 Size Sensor1 not in use 071 114 Option Feeder2 Size Sensor2 not in use 071 115 Option Feeder1 No Paper Sensor 071 116 Option Feeder2 No Paper Sensor not in use 071 117 Option Feeder1 Path Sensor 0...

Page 121: ...eturn to the Printer Diag screen 10 Exit Service Mode See How to Exit Service Mode on page 2 10 Monitor Test Digital Output checks whether the digital output DO components function properly You can switch each DO component to ON and check the operation separately which helps you judge which component functions normally You can operate all components at one time in the Digital Output Test If you op...

Page 122: ...ake Away2 Clutch 071 010 Regi Clutch 071 011 Exit Clutch 071 012 Exit Clutch2 071 013 Duplex Clutch 071 014 Option Feeder1 Motor Normal 071 015 Option Feeder1 Motor Half 071 017 Option Feeder2 Motor Normal not in use 071 018 Option Feeder2 Motor Half not in use 071 020 Option Feeder1 Feed Clutch 071 021 Option Feeder2 Feed Clutch not in use 071 022 Option Feeder1 Take Away Clutch 071 023 Option Fe...

Page 123: ...d check the operation sound 7 To carry on checking the operation of Main Motor Half do not press the Back button Use the or button to display 071 002 8 Press the OK button and check the operation sound Note Press the Back button to stop the test 9 To carry on checking the operation of Regi Clutch do not press the Back button Use the or button to display 071 010 093 008 Cyan Toner Dispense Motor No...

Page 124: ... panel The following functions are provided Reading and writing of the data in the IOT NVM Saving the IOT NVM information to ESS Returning all NVM information saved in ESS to the IOT NVM NVM Read and Write Edit NVM NVM Edit allows you to read or write the IOT NVM CAUTION NVM Read and Write NVM Edit is for changing settings peculiar to the device and therefore requires you a precise attention other...

Page 125: ...or When there is no relevant Chain Link No the screen displays NG In this case press the Back button to enter the Chain Link No again 8 Specify the NVM value Use the and buttons to move the cursor to right and left Use the and buttons to increase or decrease the value where the cursor is placed 9 Press the OK button to start writing the new NVM value 10 Press the Back button to return to the previ...

Page 126: ...load all NVM information saved in ESS to the IOT NVM CAUTION Do not execute NVM Loading unless NVM Saving has been executed Doing so will damage PWBA MCU Procedure 1 Enter Service Mode to select Engine Diag NVM Settings and press the OK button See How To Enter Service Mode on page 2 8 2 Use the button to select Load NVM from ESS and press the OK button 3 Press the OK button 4 Press the Back button...

Page 127: ...Enter Service Mode See How To Enter Service Mode on page 2 8 2 Confirm that the Printer Diag is selected and press the OK button 3 Use the button to select Engine Diag and press the OK button 4 Use the button to select ROS Exposure and press the OK button 5 Press the OK button 6 Press the OK button 7 Press the Back button to return to the Printer Diag screen 8 Exit Service Mode See How to Exit Ser...

Page 128: ...6 Press the Back button to return to the Printer Diag screen 7 Exit Service Mode See How to Exit Service Mode on page 2 10 Initial IU Procedure 1 Enter Service Mode See How To Enter Service Mode on page 2 8 2 Confirm that the Printer Diag is selected and then press the OK button 3 Use the button to select IOT Diag and press the OK button 4 Use the button to select Initial IU and press the OK butto...

Page 129: ... 1 Enter Service Mode See How To Enter Service Mode on page 2 8 2 Confirm that the Printer Diag is selected and then press the OK button 3 Use the button to select Print Info and press the OK button 4 Press the OK button 5 Press the OK button to print the printer configuration report The screen will return to the Ready screen after print 6 Press the Back button to return to the Printer Diag screen...

Page 130: ...or Print Count Backup Monochrome Print Count Backup Total Print Count Backup Full Color Error Print Count Toner Saver Error Print Count Specific Color Error Print Count Monochrome Error Print Count Procedure 1 Enter Service Mode and select Print Info Print Settings and press the OK button See How To Enter Service Mode on page 2 8 2 Press the OK button to print the printer setting information The s...

Page 131: ...able or Disable HexDump ON OFF Specifies whether HexDump to set to ON or OFF Tone Correction IOT tone control ON OFF Specifies whether IOT Tone Correction to set to ON or OFF Pixel Counter 0 100 Displays the last print pixel coverage for 4 mm square meter in A4 paper per Y M C K color Configuration Dip Switch0 Operates the DIP switches on the NVM in ESS Dip Switch1 Dip Switch2 Dip Switch3 XCPT Mod...

Page 132: ...rent count of the following Full Color Print Count Backup Toner Saver Print Count Backup Specific Color Print Count Backup B W Backup Monochrome print counter backup Displays the count backup of the monochrome print Total Backup Total print counter backup Displays the total count backup of the full color print and the monochrome print Full Color Error Full color print error counter Displays the fo...

Page 133: ...nter backup Displays the count backup of the single color and the dual color copy B W Backup Monochrome copy counter backup Displays the count backup of the monochrome copy Total Backup Total copy counter backup Displays the total count backup of the full color the single color the dual color and the monochrome copy Full Color Error Full color copy counter backup Displays the number of auto recove...

Page 134: ...B FTP counter backup Displays the SMB FTP count backup Email Backup Email counter backup Displays the Email count backup SMB FTP Error SMB FTP error counter Displays the number of auto recoveries performed when the number of SMB FTP count is different from the count backup Email Error Email error counter Displays the number of auto recoveries performed when the number of E mail count is different ...

Page 135: ... the cursor is placed The asterisk will disappear when the number is changed from the current number Clear DeviceData Error Log Deletes the E2PROM Error Log data Jam Log Deletes the E2PROM Jam Log data Job Log Deletes the E2PROM Job Log data FW Parameter Deletes the E2PROM FW Parameter data NET Parameter Deletes the E2PROM NET Parameter data Auditron PV Deletes the E2PROM Auditron each user s Prin...

Page 136: ... contains enough paper Procedure for the Print Function Test This section explains how to print a test pattern using Pattern IOT as an example 1 Enter Service Mode See How To Enter Service Mode on page 2 8 2 Confirm that Printer Diag is selected and press the OK button 3 Use the button to select Test Print and press the OK button 4 Use the button to select Pattern IOT and press the OK button 5 Pre...

Page 137: ...Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 2 41 Test Pattern No Image IOT The No Image IOT Test Pattern prints the IOT built in blank page pattern on a side of paper IOT print functionality check ...

Page 138: ...Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 42 Test Pattern Pattern IOT The Pattern IOT Test Pattern prints the IOT built in test pattern 600 dpi on a side of paper IOT print functionality check ...

Page 139: ...Error Troubleshooting Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 2 43 Grid Pattern Grid 2 ESS The ESS built in Grid 2 Pattern Grid2 prints the grid pattern on a side of paper ...

Page 140: ...Error Troubleshooting Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 44 Cyan 20 ESS The Cyan 20 ESS built in test pattern fills one side of paper with 20 density cyan ...

Page 141: ...Error Troubleshooting Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 2 45 Magenta 20 ESS The Magenta 20 ESS built in test pattern fills one side of paper with 20 density magenta ...

Page 142: ...Error Troubleshooting Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 46 Yellow 20 ESS The Yellow 20 ESS built in test pattern fills one side of paper with 20 density yellow ...

Page 143: ...Error Troubleshooting Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 2 47 Black 20 ESS The Black 20 ESS built in test pattern fills one side of paper with 20 density black ...

Page 144: ...shooting Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 48 CMY 20 ESS The CMY 20 ESS built in test pattern fills one side of paper with 20 density of the mixture of cyan magenta and yellow ...

Page 145: ... Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 2 49 Gradation ESS The Gradation ESS built in test pattern prints the broken border patterns with the density of 0 to 100 cyan magenta yellow and black ...

Page 146: ...Xerox Internal Use Only Service Manual 2 50 Toner Pallet Check The Toner Pallet Check ESS built in test pattern prints four bars filled with 100 density of each color C M Y K lined on the paper Use this test for checking the density of each toner cartridge ...

Page 147: ... of paper with the pattern of millimeter scale on the top left edges and inch scale on the bottom right edges each filed with Y M C K color of 20 density and the one with defect list which helps finding defects such as lines streaks smudges and scaling the size of the defect to identify the part to be replaced Page 1 Page 2 Page 3 Page 4 Page 5 13 13 13 13 ...

Page 148: ...Parameter and press the OK button 4 Press the OK button 5 Use the button to select FastScanSmpBTray and press the OK button 6 Use the or button to change the value and press the OK button 7 Press the Back button to return to the Printer Diag screen 8 Exit Service Mode See How to Exit Service Mode on page 2 10 Item Range Regi Slow Scan K to P 15 15 Fast Scan Smp BTray 15 15 Fast Scan Smp Tray1 15 1...

Page 149: ...al PV as an example 1 Enter Service Mode See How To Enter Service Mode on page 2 8 2 Confirm that the Printer Diag is selected and then press the OK button 3 Use the button to select Parameter and press the OK button Item Life Fuser PV Fuser Heat Time Trans Total PV Trans Rotate Time Y IU PV M IU PV C IU PV K IU PV Y IU Rotate Time M IU Rotate Time C IU Rotate Time K IU Rotate Time Y IU Pixel M IU...

Page 150: ... values of the parameter of the IOT the error count and the life count CAUTIONS When you print the parameter list check that the Tray 1 contains A4 paper Only A4 paper is supported If the parameter list is printed on the paper of other than A4 some part of the image might be lost The printer will display Processing and suspend the parameter list from printing if the paper size other than A4 is set...

Page 151: ...rameter list print is complete 6 Press the Back button to return to the Printer Diag screen 7 Exit Service Mode See How to Exit Service Mode on page 2 10 Board Diag Board Test This section explains the details of the Board Diag All Test All Test allows you to execute a series of Fax Memory Fax Card I F AFE Serial I F IIT I F ASIC in one go Display After Diag Note Normal Error CHECK OK Test Check N...

Page 152: ...erial I F and IIT ASIC Test Provides the ASIC built in IJAC and JBIG tests Display After Diag Note Normal Error CHECK OK Test Check NG Displays the name of the test ended in error Fax Flash W R SRAM W R Display After Diag Note Normal Error CHECK OK Test Check NG Displays the name of the test ended in error Fax Card I F AFE Serial I F IIT I F Display After Diag Note Normal Error CHECK OK Test Check...

Page 153: ...Test ON OFF Outputs the Hook signal at a specified level Single Tone Send 0Hz Continuously sends the selected frequency tone 400Hz 462Hz 1080Hz 1100Hz 1300Hz 1500Hz 1650Hz 1850Hz 2100Hz 500Hz 600Hz 900Hz 1000Hz DTMF Send DTMF Continuous 0 9 A D Continuously sends the DTMF signal DTMF Individually 16 digits each digit 0 9 A D Sends the multiple digits DTMF signal Dial Pulse Send DP10 Individually 1...

Page 154: ...0bps V 34 9600bps V 34 7200bps V 34 4800bps V 34 2400bps V 29 7200bps 5 patterns Sends the data specified with speed and pattern V 29 4800bps V 27ter 4800bps 5 patterns Sends the data specified with speed and pattern V 27ter 2400bps V 21 300bps 5 patterns Sends the data specified with speed and pattern V 17 14400bps 5 patterns Sends the data specified with speed and pattern V 17 12000bps V 17 9600...

Page 155: ...TMF Send and press the OK button 6 Press the OK button 7 Use the or button to change the value and then press the OK button to start sending the signal 8 To stop sending the signal press the Back button 9 Press the Back button to return to the Fax Scanner Diag screen 10 Exit Service Mode See How to Exit Service Mode on page 2 10 Fax Scanner Diag Board Test Board Test All test Board Test Relay Sign...

Page 156: ...on page 2 8 2 Use the button to select Fax Scanner Diag and press the OK button 3 Use the button to select Information and press the OK button 4 Press the OK button 5 Press the Back button to return to the Fax Scanner Diag screen 6 Exit Service Mode See How to Exit Service Mode on page 2 10 Fax Scanner Diag Information Information Scan Counter Scan Counter FB 0x00000001 DADF 0x00000002 Fax Scanner...

Page 157: ...er Diag Normal Error Auto Adjust FB Adjust OK Auto Adjust FB Adjust NG Auto Adjust DADF Adjust OK Auto Adjust DADF Adjust NG Item Range Coeff FB RED 4 digits hexadecimal each digit 0 9 A F Coeff FB GREEN Coeff FB BLUE Coeff FB GRAY Coeff DADF RED 4 digits hexadecimal each digit 0 9 A F Coeff DADF GREEN Coeff DADF BLUE Coeff DADF GRAY Target RED 2 digits hexadecimal each digit 0 9 A F Target GREEN ...

Page 158: ...pecifies the setting value of the Sensor Parameter Vertical Scan Mag Specifies the parameter value of the Vertical Scan magnification Item Range Regi FB Lead 3 digits each digit 0 9 Regi FB Side Regi DADF Lead Front Regi DADF Side Front Regi DADF Lead Back Regi DADF Side Back Item Range Auto Registration ON OFF Item Range Feed Sensor 3 digits each digit 0 9 Item Range Mag FB COLOR 2 digits hexadec...

Page 159: ...Sensor ON or OFF Tray Sensor Feed Sensor DADF Cover Sensor DADF Duplex Sensor Item Display After Diag Description Normal Error Lamp Set ON Check OK The lamp is set to ON Set OFF The lamp is set to OFF FB Motor Forward Now Driving Check NG Turns the FB Motor to the forward direction Reverse Turns the FB Motor to the reverse direction DADF Motor Forward Now Driving Check NG Turns the DADF Motor to t...

Page 160: ...e ORT which continuously operates the carriage 100 times a test If the lump error or the home position error is detected the display shows the message Abnormal End Item Sensor Status Counter Clear FB Clears the value of the FB scan counter Counter Clear DADF Clears the value of the DADF scan counter Item Display After Diag Normal Error Carriage Drive_100 Complete Abnormal End ...

Page 161: ...he OK button Use the and buttons to move the cursor to right and left Use the and buttons to increase or decrease the value where the cursor is placed Press the OK button and the Chain Link number changed will appear 5 Change the setting value and press the OK button asterisk will appear when the value is set 6 Press the Back button to return the Fax Scanner Diag screen 7 Exit Service Mode See How...

Page 162: ...age Position 0 60 0 0 60 840 005 SYS_DEF_ADF_START_DOT ADF Fast Scan Start Pixel 0 255 128 0 255 12 8 mm in increments of 0 1 mm 840 008 SYS_DEF_ADF_START_DOT2 ADF Fast Scan Start Pixel Side 2 0 255 128 0 255 12 8 mm in increments of 0 1 mm 840 006 SYS_DEF_ADF_START_LINE ADF Slow Scan Start Position 0 255 159 0 255 12 8 mm in increments of 0 1 mm 840 009 SYS_DEF_ADF_START_LINE2 ADF Slow Scan Start...

Page 163: ...tor 0 65535 37159 0 2 16 1 700 010 SYS_DEF_ADCF2_MONO ADF C2 Paper Mono Correction Factor 0 65535 38557 0 2 16 1 700 101 SYS_DEF_ASTGT_CLR_R Auto Shading ColorR Correction Factor 0 255 240 0 255 700 102 SYS_DEF_ASTGT_CLR_G Auto Shading ColorGCorrection Factor 0 255 240 0 255 700 103 SYS_DEF_ASTGT_CLR_B Auto Shading ColorB Correction Factor 0 255 240 0 255 700 104 SYS_DEF_ASTGT_MONO Auto Shading Mo...

Page 164: ... DADF Correction Factor DW 0 65535 31948 950 100 IIT_AFE_REG_VERSION Scanner AFE Register Version 0 1 1 0 M0 1 1 M0 1mod 950 101 IMAGE_PREPRM_THROUGH1 PreIPS Through Setting 1 0 255 192 bit0 0 AFE bit1 1 Shading Correction bit2 2 GAP Correction bit3 3 Mirror Processing bit4 4 Masking Processing bit5 5 White Balance Machine Difference Correction bit6 6 Lamp Initial Start Up Attribute Correction bit...

Page 165: ...version 950 104 IMAGE_PARAM_THROUGH2 Image Quality Parameter Through Setting 2 0 255 0 Continued from Image Quality Parameter Through Setting 1 bit0 8 Color Adjustment L INLUT bit1 9 4 Color DLUT Color Conversion bit2 10 3 Color DLUT Color Conversion bit3 11 JPEG Compression bit4 12 K 5x5 Filter bit5 13 Resolution Conversion bit6 14 Delete Border bit7 15 TRC 950 105 IMAGE_PARAM_THROUGH3 Image Qual...

Page 166: ...p On Silent Image Output 8 Lamp Off Silent Image Output 9 Shading Memory Silent Image Output 10 FXIF Test 11 Patch Pattern 12 AFE Maximum Transient Status 13 AFE Lamp 14 AFE Fixed Data Output 950 108 DIAG_IMG03_GRID_SIZE Test Pattern 3 Parameter 0 1023 200 1 Dot Grid Size 950 109 DIAG_IMG04_GRADATION Test Pattern 4 Parameter 1 255 10 Vertical Gradation Step 950 110 DIAG_IMG05_GRADATION Test Patter...

Page 167: ...t Resolution 0 3 0 0 Standard 1 Fine 2 Super Fine 3 Photo 790 302 FAX_DEF_ORIG_TYPE Fax Default Original Type 0 2 0 0 Text 1 Text Photo 2 Photo 790 301 FAX_DEF_DENSITY Fax Default Density 3 3 0 3 Lighter3 3 Darker3 790 306 FAX_DEF_DELAY_H Fax Default Specified Time Hour 0 23 21 0 h 23 h 790 307 FAX_DEF_DELAY_M Fax Default Specified Time Minute 0 59 0 0 min 59 min 701 006 SYS_SET_FAX_TRANS SystemSe...

Page 168: ...ithout New Page 2 Auto Reduce 821 407 FAX_SET_DUP_PRT FaxSetting Receive Print 2 Sided Print 0 1 0 1 Sided 1 2 Sided 821 411 SYS_SET_FAX_ACT SystemSetting Communication Management Report 0 1 0 No Auto Delivery 1 Always Deliver 825 002 FAX_SET_LINE_TYPE FaxSetting Line Type 0 1 0 PSTN 1 PBX 825 003 FAX_SET_DIAL_TYPE FaxSetting Dial Type 0 2 0 PB 1 DP 10PPS 2 DP 20PPS 825 006 FAX_SET_DRPD FaxSetting...

Page 169: ... 1 15 min 825 035 FAX_SET_INT_TIMER FaxSetting Communication Interval Timer 3 255 3 255 sec 825 054 FAX_SET_HOOK_THRESH FaxSetting OnHook Detect Threshold Value Lower Normal Higher 825 060 FAX_SET_DM_PRE FaxSetting DM Prevent Feature 0 1 0 Do Not Prevent 1 Prevent 825 083 FAX_SET_RING_VOL FaxSetting Incoming Sound Volume 0 3 0 OFF 1 Min 2 Middle 3 Max 825 096 FAX_SET_RMT_RCV FaxSetting Remote Rece...

Page 170: ...00 1 4800 2 9600 3 14400 4 33600 701 10 FAX_SET_FOWD_SET FaxSetting Fax Receive Print Transfer 0 2 0 Do Not Transfer 2 Always Transfer 701 11 FAX_SET_FOWD_PRT FaxSetting Print Setting Upon Fax Receive Print Transfer 0 1 0 Do Not Print 1 Print 701 12 FAX_SET_FWD_ERR_PRT FaxSetting Print Upon Fwd Error Print 0 1 0 Do Not Print 1 Print 820 001 DIAG_DIALLING_TYPE Dial Type 0 2 821 101 DIAG_SYS_MACHINE...

Page 171: ...PRINT Transit to Immediate Receive 0 99 821 204 DIAG_THRESH_MEMTX Stop Send Store Disable Send Store Start 0 100 821 206 DIAG_THRESH_COLOR_FAX_RX FAX Receive Disable when Color Fax is enabled 0 2 821 207 DIAG_THRESH_GC_START Start Garbage Correction 0 99 821 401 DIAG_PAGE_MARGIN Page Split Margin Reduction OFF 0 127 821 406 DIAG_COLOR_RX_PAGE_LIMIT Maximum Value of 1 Page Data Upon Color Receive 0...

Page 172: ...PS 20PPS Pulse Dial 0 1 825 015 DIAG_CNG_DETECT_TIME CNG Detect Time 0 255 825 016 DIAG_AUTO_ANSWER_TIME External Phone Calling Time Time to output ringing sound from speaker when unable to detect CNG after starting to call 0 255 825 025 DIAG_RING_CYCLE_MIN 14 0 5 Ring Signal Cycle Minimum Value 0 255 825 026 DIAG_RING_CYCLE_MAX 100 0 5 Ring Signal Cycle Maximum Value 8 255 825 027 DIAG_SELECT_DIA...

Page 173: ...ke 0 255 825 049 DIAG_DAA_REG74F FastEdgePulseDia l 0 1 825 050 DIAG_DAA_MODE SiDAA Operation Mode 0 255 825 062 DIAG_NUM_DIAL_PULSE Number of Dial Pulses 0 2 825 063 DIAG_PB_TONE_TIME PB Transmission Time 0 255 825 064 DIAG_PB_INTERDIGIT PB Pause Time 0 255 825 065 DIAG_PB_ATT_LEVEL DTMF Transmission Attenuator Level 4 15 825 066 DIAG_PB_LEVEL_SUB Difference of DTMF High Pass Low Pass Level 0 15 ...

Page 174: ...TECT_TIME _RING OFFHOOK Detect Time Upon Online RING Signal 15 255 825 084 DIAG_EX_RINGER_FREQ_ON_TI ME External Phone Calling Frequency ON 6250 65535 6250 65535 3125 μs 31250 μs 825 085 DIAG_EX_RINGER_FREQ_OFF_T IME External Phone Calling Frequency OFF 6250 65535 6250 65535 3125 μs 31250 μs 825 086 DIAG_EX_RINGER_ON_T1 External Phone Calling ON Time T1 5 250 825 087 DIAG_EX_RINGER_OFF_T2 External...

Page 175: ...1 DIAG_RING_OFFMAX Time to Judge RingDisappeared from Line 0 255 825 103 DIAG_PREFIX_NUM_1 Prefix Dial Number1 0 255 825 104 DIAG_PREFIX_NUM_2 PrefixDial Number2 0 255 825 105 DIAG_PREFIX_NUM_3 PrefixDial Number3 0 255 825 106 DIAG_PREFIX_NUM_4 PrefixDial Number4 0 255 825 107 DIAG_PREFIX_NUM_5 PrefixDial Number5 0 255 825 108 DIAG_SIDAA_MANUAL_CALIBR ATION SiDAA Manual Calibration 0 1 825 110 DIA...

Page 176: ...825 605 DIAG_CNG_STOP_SELECT CNG Transmission Stop Judge Selection 0 2 825 608 DIAG_RTN_TX_RATE RTN Command Transmission Standard Rate 0 100 825 609 DIAG_RTN_TX_LINE RTN Command Transmission Standard Serial Line Number 0 255 825 610 DIAG_G3M_CALL_T1_TIMER T1 Timer Value Soon After Calling 0 255 825 611 DIAG_G3M_TX_T1_TIMER T1 Timer Value Upon Sending 0 255 825 612 DIAG_G3M_RX_T1_TIMER T1 Timer Val...

Page 177: ... Transmission Time 0 3 825 622 DIAG_G3M_TX_MODEM_SPEED Communication Mode Upon Sending Speed 0 5 825 623 DIAG_G3M_RX_MODEM_SPEED Communication Mode Upon Receiving Speed 0 5 825 625 DIAG_G3M_DIS_IGNORE_NO DIS Ignore Times 0 255 825 626 DIAG_G3M_TSI_CIG_MODE TSI CIG Send Timing 0 2 825 627 DIAG_G3M_WITH_CSI CSI Send 0 1 825 628 DIAG_G3M_FTT_FALLBACK Number of FTT Until Fallback 0 2 825 629 DIAG_G3M_...

Page 178: ...Value 0 127 825 641 DIAG_G3M_EQM_120 12000bps EQM Comparison Value 0 127 825 642 DIAG_G3M_EQM_144 14400bps EQM Comparison Value 0 127 825 643 DIAG_G3M_EQM_TCM72 TCM7200bps EQM Comparison Value 0 127 825 644 DIAG_G3M_EQM_TCM96 TCM9600bps EQM Comparison Value 0 127 825 645 DIAG_G3M_V34_MAX_SYMBOL _RATE Symbol Speed Maximum Allowed Value Enable Upon Receiving 0 5 825 646 DIAG_G3M_V34_MAX_BIT_RAT E Bi...

Page 179: ..._G3 Setting Whether to Transit to G3 Mode Upon V34_CC_TIMER Timeout 0 1 825 658 DIAG_CAPAB_V34 V34 Capability 0 1 825 659 DIAG_ANSAM_SEND_TIME ANSam Signal Maximum Transmission Time 1 255 825 660 DIAG_ANSAM_START_TIME Interval From Line Close Until ANSam Signal Transmission 22 255 825 661 DIAG_G3M_TX_CODING Upon Sending Coding Method 0 3 825 662 DIAG_G3M_RX_CODING Upon Receiving Coding Method 0 3 ...

Page 180: ...OOK Detection 0 255 825 705 DIAG_CAPAB_EXTEL_HOOK_SU PPLEMENT Support ETSI Standard Enable Disable Start 0 1 0 Disable 1 Enable 825 706 DIAG_EXTEL_HOOK_SUPPLEMN T_VOLTHRESH Support ETSI Standard Voltage to Decide External PhoneOFFHOOK 10 20 10 15 20 V 950 001 DIAG_FORGET_ERROR_SECRET 0 255 950 002 DIAG_CODE_CHECK_SECRET 0 255 950 003 DIAG_PMQAT_BOARD_SECRET 0 255 950 004 DIAG_DONT_DEL_TXFILE 0 1 9...

Page 181: ... 0 1 950 021 DIAG_SELECT_LN Select Maximum Record Paper Length 0 2 950 022 DIAG_CAPAB_FULLCOLOR 0 1 950 118 DIAG_FREQ_DETECT_LEVEL Frequency Detect Level For Filter 0 3 825 708 DIAG_ANSWER_DELAY_MINIM UM Minimum Call Time in Auto Receive Mode FAX only TEL FAX ANS FAX 0 255 0 Disable 1 255 sec 825 709 DIAG_ANSWER_DELAY_MAXIM UM Maximum Call Time in Auto Receive Mode FAX only DRPD 0 255 0 Disable 1 ...

Page 182: ...l User System User System Docu ment System Data EEPROM System Data O O O O O SRAM System Data O O O O O System Error History O O O SW Bug History O O O Diag History O O O Local ID G3 O O O Local Name O O O TX Header Logo O O O Forward Dial Number O O O System Counter O Speed Dial Block Speed Dial Control Block O O O Dial Group Block Group Dial Registration Block O O O SCAN to FTP SMB Address Book ...

Page 183: ... Chain Save Range O O O O O FAT Delete Status Table O O O O O Table of Number of Sector Erase Times O Garbage Correction Information O O O O O Sector for Garbage Correction O O O O O Garbage Correction Preparation Sector O O O O O Fax Communication Speed Counter O DADF Scan Counter O Platen Scan Counter O Total Signal Number O O O Signal Data Buffer Pointer O O O Signal Information Table O O O Sig...

Page 184: ...lect Fax Scanner Diag and press the OK button 3 Use the button to select BackUp Data and press the OK button 4 Use the button to select User Clear and press the OK button 5 Press the OK button 6 Press the Back button to return to the Fax Scanner Diag screen 7 Exit Service Mode See How to Exit Service Mode on page 2 10 Fax Scanner Diag BackUp Data BackUp Data All Clear BackUp Data User Clear User C...

Page 185: ...iations Due to limited display space some error messages include abbreviations The most common abbreviations used throughout this chapter are listed here Term Definition ADC Automatic Density Control ASIC Application Specific Integrated Circuit COMM Communication CRT Cartridge CRUM Customer Replaceable Unit Monitor ER ERR Error ENV Environment FUNC Function IBT Transfer Belt K Black MACaddress Med...

Page 186: ...l not print due to printer failure see Error Code Tables on page 2 90 Printing the Error History Report at the Control Panel 1 At the Control Panel press the System button 2 Select Information Pages press OK 3 Press the Up or Down arrow button to find Error History Press OK Error Code Tables The Error Code Tables list possible errors along with the corresponding code and page reference for the cor...

Page 187: ...Reset Fuser Are You Sure Press OK to reset counter Turn off and Replace Fuser Page 2 189 010 397 IOT Fuser Failure Detect Fuser Error Fuser Error Power Off On Error 010 397 Power Off On Page 2 189 010 420 IOT Fuser Near End Warning Fuser Near End Warning XXXXXXXXXXXXXXXX Fuser Life Low XXXXXXXXXXXXXXXX Replace soon Replace the Fuser Assembly 010 421 IOT Fuser Life Pre Warning Detect Fuser Life War...

Page 188: ...place the IP Board 016 502 DOWNLOAD VERIFY ERROR Flash verify error in download Flash ROM Err Power Off On Error 016 502 Power Off On Replace the IP Board 016 520 Ipsec Certificate Error Self device certificate error Certificate Fail Contact Admin Error 016 520 Power Off On Replace the IP Board 016 521 Ipsec Certificate Error Remote device certification verification error Certificate Fail Contact ...

Page 189: ...rtificate Fail Contact Admin Error 016 543 Power Off On Replace the IP Board 016 570 Job Ticket Out Of Memory XPIF parser detects insufficient memory in the processing of XCPT XPIF interpretation Print Job Error Press Ok Button Error 016 570 Press Ok Button Replace the IP Board 016 571 Job ticket wrong param Print instruction contents that the device cannot execute are detected Print Job Error Pre...

Page 190: ... production line Error 016 612 Power Off On Replace the IP Board 016 718 Memory Overflow Out of Memory Press Ok Button Error 016 718 Press Ok Button Replace the IP Board 016 720 PDL Error Print Job Error Press Ok Button Error 016 720 Press Ok Button Replace the IP Board 016 737 DOWNLOAD FORMAT ERROR Download file format is invalid Format Error Press Ok Button Error 016 737 Press Ok Button Replace ...

Page 191: ...RROR ProhibitionError Press Ok Button Error 016 746 Press Ok Button Replace the IP Board 016 750 PDF print job ticket description error PDF Job Error Press Ok Button Error 016 750 Press Ok Button Replace the IP Board 016 753 PDF password error Wrong Password Press Ok Button Error 016 753 Press Ok Button Replace the IP Board 016 755 PDF print is not allowed PDF Print Disabled Error 016 755 Press Ok...

Page 192: ...ireless Setting Error Session Overlap Error Wi Fi SessionErr Press Ok Button Error 016 922 Press Ok Button Replace the IP Board 016 923 Wireless Password Error Wireless Password is wrong Wi Fi Password Error Error 016 923 Press Ok Button Replace the IP Board 016 930 Warning when unsupported device is installed to USB host Detect installation of device of which class driver cannot be found Detect i...

Page 193: ... and ESS MCU Comm Error Power Off On Error 024 371 Power Off On Replace the IP Board 024 920 IOT Standard Stacker Full Center Tray Full is Detected Output Tray Full Remove Paper Page 2 190 024 927 Mono only mode reached Limit Mono only mode plural color toners are empty reached Limit PluralTonerEmpty ReplaceCartridge ReplaceToner Cartridges 024 947 948 Tray Detached Tray 1 947 Tray 2 948 TrayN Mis...

Page 194: ...Detect Motor Failure Motor Error Power Off On Error 042 325 Power Off On Page 2 180 042 326 IOT Motor Failure Detect Motor Failure Motor Error Power Off On Error 042 326 Power Off On Page 2 181 042 700 IOT Over Heat Stop IOT Over Heat Stop Printer Error Power Off On Error 042 700 Power Off On Page 2 189 046 310 IOT HVPS Error Detect HVPS Error HVPS Error Power Off On Error 046 310 Power Off On Pag...

Page 195: ...ay 3 Pull out Tray1 4 Remove any jammed paper 5 Push Tray1 back in 6 Push Bypass Tray back in 050 121 IOT Remain Zone 1T JAM Paper Jam Detected Zone 1T Paper Jam Open Tray1 and remove paper PressOK to start Open Tray1 Remove paper 050 122 IOT Remain Zone 2T JAM Paper Jam Detected Zone 2T Paper Jam Open Tray2 and remove paper Open Tray2 Remove paper Phaser 6600 Error Code List Chain Link Error Erro...

Page 196: ...y jammed paper 9 Close the Rear Cover 061 370 IOT ROS Failure Detect ROS Failure Laser Error Power Off On Error 061 370 Power Off On Page 2 179 071 100 IOT Tray1 Misfeed JAM Detect Tray1 Misfeed JAM no message Page 2 192 072 100 IOT Tray2 Misfeed JAM Detect Tray2 Misfeed no message Page 2 193 072 101 IOT Path2 SNS On JAM Detect Path2 SNS On JAM no message Page 2 193 072 211 IOT Option Feeder2 Fail...

Page 197: ...r Off On Error 077 215 Power Off On 077 217 Duplex Mis configuration Duplex Mis configuration Duplexer Error Power Off On Error 077 217 Power Off On Replace the MCU Board 077 300 IOT Cover Front Open FrontCover Open Beep sounds after FrontCover remains open for 3 minutes Front Cover Open Close FrontCover Page 2 199 077 301 IOT Side Cover Open Side Cover is open Side Door Open Close Side Door Page ...

Page 198: ...eseat IU Page 2 203 091 917 IOT Y Drum Comm Fail Detect Yellow Drum Comm Fail Y IU Error Reseat IU Error 091 917 Reseat IU Page 2 201 091 918 IOT M Drum Comm Fail Detect Magenta Drum Comm Fail M IU Error Reseat IU Error 091 918 Reseat IU Page 2 202 091 919 IOT C Drum Comm Fail Detect Cyan Drum Comm Fail C IU Error Reseat IU Error 091 919 Reseat IU Page 2 203 091 920 DRUM Y CRUM Data Broken Fail Wr...

Page 199: ...IOT X CRUM ID Error Detect Y Drum CRUM ID Warning Invalid Yellow Imaging Unit Page 2 204 091 961 IOT X CRUM ID Error Detect M Drum CRUM ID Warning Invalid Magenta Imaging Unit Page 2 204 091 962 IOT X CRUM ID Error Detect C Drum CRUM ID Warning Invalid Cyan Imaging Unit Page 2 204 091 963 IOT X CRUM ID Error Detect K Drum CRUM ID Warning Invalid Black Imaging Unit Page 2 203 092 310 IOT CTD Sensor...

Page 200: ...Err Power Off On Error 092 673 Power Off On Page 2 207 093 320 IOT Deve Motor Fail Detect Developer Motor Failure Deve Motor Error Power Off On Error 093 320 Power Off On Page 2 182 093 423 IOT X Toner Near Life Y XXXXXXXXXXXXXXXX Yellow Low XXXXXXXXXXXXXXXX Replace Soon Replace the Yellow Toner Cartridge 093 424 IOT X Toner Near Life M XXXXXXXXXXXXXXXX Magenta Low XXXXXXXXXXXXXXXX Replace Soon Re...

Page 201: ...tridge 093 932 IOT X Toner Life Over C Replace Cyan Cartridge Replace the Cyan Toner Cartridge 093 933 IOT X Toner Life Over K Replace Black Cartridge Replace the Black Toner Cartridge 093 950 IOT X CRUM Error Detect Yellow CRUM Error Y CRUM Error Reseat Cartridge Error 093 950 Reseat Cartridge Page 2 184 093 951 IOT X CRUM Error Detect Magenta CRUM Error M CRUM Error Reseat Cartridge Error 093 95...

Page 202: ...w Toner Type Error Y Type Error Reseat Cartridge Error 093 980 Reseat Cartridge Page 2 187 093 981 IOT M Toner Type Error magenta Toner Type Error M Type Error Reseat Cartridge Error 093 981 Reseat Cartridge Page 2 188 093 982 IOT C Toner Type Error Cyan Toner Type Error C Type Error Reseat Cartridge Error 093 982 Reseat Cartridge Page 2 188 094 417 Belt Unit Near End Warning Transfer Belt Unit Ne...

Page 203: ...ss Checksum Error MAC Addr Error Power Off On Error 116 314 Power Off On Replace the IP Board 116 315 ESS On Board RAM W R Check Fail Detected by On Board RAM W R Check at the time of initialization RAM Error Power Off On Error 116 315 Power Off On Replace the IP Board 116 316 ESS DIMM Slot RAM W R Check Fail Detected by DIMM Slot RAM W R Check at the time of initialization DIMM RAM Error Reseat M...

Page 204: ... 116 326 Power Off On Replace the IP Board 116 327 ESS Instruction Cache Error CPU instruction cache error Controller Error Power Off On Error 116 327 Power Off On Replace the IP Board 116 328 ESS Data Cache Error CPU data cache error Controller Error Power Off On Error 116 328 Power Off On Replace the Fuser Assembly 116 343 ASIC Fail TBD ASIC Error Power Off On Error 116 343 Power Off On Replace ...

Page 205: ...nnected with RemoraEX x4 port PCI Error Power Off On Error 116 361 Power Off On Replace the IP Board 116 362 PCI Bus 0 Host Bridge Controller Error PCI Bus 0 Host Bridge Controller Error Connected with RemoraEX port PCI Error Power Off On Error 116 362 Power Off On Replace the IP Board 116 363 PCI Bus 1 Host Bridge Controller Error PCI Bus 1 Host Bridge Controller Error Connected with RemoraEX por...

Page 206: ...ror Power Off On Error 116 390 Power Off On Replace the IP Board 116 719 XPIF Parameter Cancelled Due to conflict among multiple print instructions print instructions are ignored Replace the IP Board 116 721 Collate Full Memory Full Press Ok Button Error 116 721 Press Ok Button Replace the IP Board 124 310 IOT XPC Error Detect XPC Error IOT XPC Error Power Off On Error 124 310 Power Off On Replace...

Page 207: ...do not match All Tray Size Mismatch When a tray is specified no paper is loaded in the specified tray Specified Tray Empty When a tray is specified paper size loaded in the specified tray does not match Specified Tray Size Mismatch When Substitute Tray is Off and a paper type is specified there is no tray loading the specified paper type Specified Tray Media Mismatch BypassTray 963 Tray 1 959 Tray...

Page 208: ...contact customer support Page 2 178 005 110 PICKUP JAM Detect PICKUPJAM Paper Jam Open the Document Feeder Cover and remove paper After Jam recovery Reload the original that was removed from the Document Feeder and press the Start button N Scanned Page 2 208 005 121 ADF JAM Detect ADFJAM Paper Jam Open the Document Feeder Cover and remove paper After Jam recovery Reload the original that was remov...

Page 209: ...r If this failure occurs again please contact customer support Code xxxxxxxxh Page 2 189 010 420 IOT Fuser Near End Warning Fuser Near End Warning XXXXXXXXXXXXXXXX Fuser Near End of Life Replace Soon Replace the Fuser Assembly 010 421 IOT Fuser Life Pre Warning Detect Fuser Life Warning XXXXXXXXXXXXXXXX Fuser Near End of Life Replace the Fuser Assembly 016 338 Wi Fi Option Error Wi Fi Driver start...

Page 210: ...lete error in download Flash ROM Erase Error 016 500 Job canceled Power Off On the Printer Replace the IP Board 016 501 DOWNLOAD WRITE ERROR Flash write error in download Flash ROM Write Error 016 501 Job canceled Power Off On the Printer Replace the IP Board 016 502 DOWNLOAD VERIFY ERROR Flash verify error in download Flash ROM Verification Error 016 502 Job canceled Power Off On the Printer Repl...

Page 211: ...h Close button Replace the IP Board 016 506 Required user entry item is empty Some item is not set MAIL F2N_ERR_MAIL_EMPTY_P ARAM Scan to Email Error 016 506 SMTP Server not configured Please configure the Email SMTP Server Settings on the printer s Web Interface Job canceled Caution screen with Close button Replace the IP Board 016 507 SMTP Authentication Fail for Maillib Cannot login to SMTP ser...

Page 212: ...s after reboot Replace the IP Board 016 527 LDAP Certificate Error SSL authentication internal error Certificate Failure 016 527 Power Off On the Printer and contact the administrator if problem persists after reboot Replace the IP Board 016 530 LDAP Address Book Access Error LDAP Address Book Other Access Errors Certificate Error 016 530 Job canceled Power Off On the Printer Replace the IP Board ...

Page 213: ...per attribute specified by XCPT XPIF cannot solve paper selection Print Job Processing Error 016 572 Invalid Job Ticket Parameter Job canceled Caution screen with Close button Replace the IP Board 016 573 Job ticket parse error XPIF parser detects error other than those listed above Print Job Processing Error 016 573 Job Ticket Error Job canceled Caution screen with Close button Replace the IP Boa...

Page 214: ...oard 016 720 PDL Error Print Job Processing Error 016 720 Job canceled Caution screen with Close button Replace the IP Board 016 737 DOWNLOAD FORMAT ERROR Download file format is invalid File Format Error 016 737 Job canceled Caution screen with Close button Replace the IP Board 016 741 DOWNLOAD PROTECT ERROR Performed FW download although FW update is prohibited by panel settings File Protection ...

Page 215: ... error PDF Job Processing Error 016 750 Invalid Job Ticket PDF Description Job canceled Caution screen with Close button Replace the IP Board 016 753 PDF password error Wrong PDF Password 016 753 Job canceled Caution screen with Close button Replace the IP Board 016 755 PDF print is not allowed Direct PDF Print Disabled 016 755 Job canceled Caution screen with Close button Replace the IP Board 016...

Page 216: ...t enough MAIL F2N_ERR_MAIL_SVR_SH ORT_RESOURCE Scan to Email Error 016 765 Email SMTP Server Capacity Exceeded Contact System Administrator Job canceled Caution screen with Close button Replace the IP Board 016 766 SMTP Server File System Error Error in SMTP server MAIL F2N_ERR_MAIL_EXCEED_ SVR_SIZE Scan to Email Error 016 766 Email exceeds SMTP Server size restriction Contact SMTP Server Administ...

Page 217: ...016 790 Check network cable connection and the network status If problem persists contact network administrator Caution screen with Close button Replace the IP Board 016 791 USB Memory Removal Error During Read USB memory is removed while memory reading job is being executed USB Memory Read Error 016 791 Job canceled Please insert USB memory and restart job Caution screen with Close button Replace...

Page 218: ...mory Device Remove Device Replace the IP Board 016 931 Warning to installation of hub that cannot be used to USB host Detect installation of hubs in more than supported number of stacks USB Error 016 931 USB Hub is not supported Remove Device Replace the IP Board 016 982 Disk Full RAM Disk Full 016 982 Job canceled Caution screen with Close button Replace the IP Board 016 985 Mail Size Error Excee...

Page 219: ...eled Please try again Caution screen with Close button Replace the IP Board 017 972 Erase error of image data storage FlashROM Fax Controller Error 017 972 Erase Error in FlashROM Image Data Storage Job canceled Please try again Caution screen with Close button Replace the IP Board 017 973 Suspend error of image data storage FlashROM Fax Controller Error 017 973 Suspend Error in FlashROM Image Dat...

Page 220: ...m number of controlled documents exceeded Job canceled Please try again later Caution screen with Close button Replace the IP Board 017 978 Exceed the maximum number of pages in document Fax Controller Error 017 978 Maximum number of pages exceeded Job canceled Please re load document and try again Caution screen with Close button Replace the IP Board 017 979 File multi open Fax Controller Error 0...

Page 221: ...ob Timeout Error 017 988 Job canceled Restart Scan Job Caution screen with Close button Replace the IP Board 017 989 Stop writing because size of file to be written is bigger than read destination buffer even if file writing is continued it is impossible to read the file Fax Controller Error 017 989 File to be written exceeds destination buffer size Job canceled Please try again later Caution scre...

Page 222: ...er support Replace the IP Board 024 920 IOT Standard Stacker Full Center Tray Full is Detected Output Tray Full Remove Paper from Output Tray Page 2 190 024 927 Mono only mode reached Limit Mono only mode plural color toners are empty reached Limit Multiple Toner Cartridges Empty Open the Front Cover Then replace Toner Cartridges Replace Toner Cartridges 024 947 948 Tray Detached Tray 1 947 Tray 2...

Page 223: ...O L_ERR_1_005 Scan to SMB Error 031 522 SMB Server Login Error Please check the SMB Server settings and confirm the login details or contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 523 Problem with share name in SMB scan server Problem with share name in SM scan server SMB F2N_ERR_SMB_SHARE_N AME Scan to SMB Error 031 523 Invalid SMB Share n...

Page 224: ...check the SMB and DNS Server settings or contact your System Administrator Caution screen with Close button Replace the IP Board 031 527 SMB Scan DNS Server Not Set DNS server is not set SMB F2N_ERR_SMB_DNSSERV ER_SETUP Scan to SMB Error 031 527 Unable to resolve SMB Server hostname Please check the DNS Server settings or contact your System Administrator Job canceled Caution screen with Close but...

Page 225: ...ct your System Administrator Caution screen with Close button Replace the IP Board 031 531 Couldn t get file folder name of SMB scan server Couldn t get file folder name of server SMB F2N_ERR_SMB_GET_FILE _OR_FOLDER_NAME_FRO M_SERVER Scan to SMB Error 031 531 Unable to get file folder name on SMB Server Please check the SMB Server settings and confirm the SMB Server and Share name or contact your ...

Page 226: ... Fail to delete file SMB F2N_ERR_SMB_SCAN_DE LETE_FILE Scan to SMB Error 031 535 Unable to delete file on SMB Server Please check if the file is currently in use and try again Job canceled Caution screen with Close button Replace the IP Board 031 536 SMB Scan Folder Deletion Fail Fail to delete folder SMB F2N_ERR_SMB_SCAN_DE LETE_FOLDER Scan to SMB Error 031 536 Unable to delete folder on SMB Serv...

Page 227: ... 031 541 SMB protocol error 4 008 Invalid scan user name is specified Invalid scan user name is specified SMB F2N_ERR_SMB_PROTOCO L_ERR_4_008 Scan to SMB Error 031 541 Invalid user name specified for SMB Server Please check the SMB Server settings and confirm the login user or contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 542 SMB TCP IP is...

Page 228: ...login password or contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 546 SMB protocol error 4 048 User is invalid User is invalid SMB F2N_ERR_SMB_PROTOCO L_ERR_4_048 Scan to SMB Error 031 546 SMB Server Login Error invalid User specified Please check the SMB Server settings and confirm the login user or contact your System Administrator Job can...

Page 229: ...rd is prohibited Please check the SMB Server settings and confirm the login details or contact your System Administrator Job canceled Caution screen wit Replace the IP Board 031 550 SMB Scan Append Command Fail Have no append access right to the file Server does not support SMB append command SMB F2N_ERR_SMB_APPEND Scan to SMB Error 031 550 Append command not supported by SMB Server Contact your S...

Page 230: ...e FTP Server hostname Please check the FTP and DNS Server settings or contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 575 FTP Scan DNS Server Not Set DNS library call error FTP F2N_ERR_FTP_DNSSERVE R_SETUP Scan to FTP Error 031 575 Unable to resolve FTP Server hostname Please check the DNS Server settings or contact System Administrator Job ...

Page 231: ...directory Path or contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 580 Fail to get file name folder name of FTP scan server NLST command failed FTP F2N_ERR_FTP_GET_FILE_ OR_FOLDER_NAME_FRO M_SERVER Scan to FTP Error 031 580 Failed to obtain file folder Name of FTP Server NLST command failure Contact System Administrator Job canceled Caution s...

Page 232: ...etion Fail DEL command failed FTP F2N_ERR_FTP_SCAN_DEL ETE_FILE Scan to FTP Error 031 585 Unable to delete file on FTP Server DEL command failure Contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 587 FTP Scan Folder Deletion Fail RMD command failed FTP F2N_ERR_FTP_SCAN_DEL ETE_FOLDER Scan to FTP Error 031 587 Unable to delete folder on FTP Ser...

Page 233: ...led Caution screen with Close button Replace the IP Board 031 595 FTP Scan PORT Command Fail Network Error PORT command failed FTP F2N_ERR_FTP_SCAN_POR T_COMMAND Scan to FTP Error 031 595 FTP data PORT command failure Contact your System Administrator Job canceled Caution screen with Close button Replace the IP Board 031 598 FTP Scan Append Command Fail APPE command failed FTP F2N_ERR_FTP_APPEND S...

Page 234: ...rT_RCV_STBY Fax Error 033 502 Unable to open File Job canceled Caution screen with Close button Replace the Fax Board 033 503 Memory Full In receive memory full under THRESH_MEMRX Device Memory Full 033 503 Job canceled Remote device will try again Caution screen with Close button Replace the Fax Board 033 510 In JBIG data decode error in the number of decode line in one stripe Fax Codec Error 033...

Page 235: ...ote device will try again Caution screen with Close button Replace the Fax Board 033 515 JBIG Nf Error In JPEG receive cannot get color monochrome multi level data Fax Codec Error 033 515 JPEG receive did not get proper multi level data Job canceled Remote device will try again Caution screen with Close button Replace the Fax Board 033 516 JPEG EOI Error In JPEG receive cannot detect EOI from enco...

Page 236: ...0 Callback returned error Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 521 JBF_ERROR_MAR KER_ABORT Detect ABORT marker Fax Codec Error 033 521 Detected Terminate Marker Job canceled Caution screen with Close button Replace the Fax Board 033 522 JBF_ERROR_MAR KER_UNKNOWN Detect invalid marker Fax Codec Error 033 522 Invalid Marker detected Job canceled Ca...

Page 237: ...ed Job canceled Caution screen with Close button Replace the Fax Board 033 752 During Call Busy Tone In Tel Fax mode detect busy tone while calling external phone Fax Communication Error 033 752 Fax Recipient Line is Busy Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 753 CJ Not Detection CJ undetected Fax Communication Error 033 753 CJ undetected to termi...

Page 238: ...nnel Synchronization Error Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 758 Control Channel Synchronization Error Control channel resynchronization error Fax Communication Error 033 758 Control Channel Synchronization Error Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 759 Control Channel Retrain Error Control c...

Page 239: ... transmission error Job canceled Please re load document and try again Caution screen with Close button Replace the Fax Board 033 764 Draw Data Create Not Do When sending cannot make image data creation on time Fax Communication Error 033 764 Fax Data error Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 765 File Pointer Error In encode decode Read Write fi...

Page 240: ... Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 770 YD Error Detect YD error in JBIG data decode Fax Codec Error 033 770 JBIG Compression error YD error detected in JBIG data decode Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 771 Abort Marker Error Detect abort marker error in JBIG data decode Fax Codec Error 03...

Page 241: ...d Caution screen with Close button Replace the Fax Board 033 776 SCAN Encode Output Buffer Over In FAX scan and D FAX scan JBIG encode output buffer overflow Fax Codec Error 033 776 JBIG Compression error SCAN Encode Output Buffer exceeded Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 777 FAX RX Decode Input Buffer Over In FAX receive when copying from EC...

Page 242: ...number of decode line and the number of BIH line Fax Codec Error 033 786 JBIG Compression error The number of decode lines do not match the number of BIH lines Job canceled Please try again Caution screen with Close button Replace the Fax Board 033 787 Calling table full Fax Memory Error 033 787 Maximum number of pending fax jobs has been exceeded Job canceled Caution screen with Close button Repl...

Page 243: ...and Refuse Signal Send Send command refuse signal to stop communication Fax Communication Error 034 508 Refused command signal sent Job canceled Please try again Caution screen with Close button Replace the Fax Board 034 515 DIS DCS Illegal Command Receive Receive illegal command such as DIS DCS receive from calling terminal in spite of having no ability to receive Fax Communication Error 034 515 ...

Page 244: ...e button Replace the Fax Board 035 702 Receive DCN DCN receive Fax Communication Error 035 702 Disconnect signal received from remote device Job canceled Remote device will try again Caution screen with Close button Replace the Fax Board 035 704 Not Send Ability Remote device has no ability to send Fax Communication Error 035 704 Please check remote device if error persists Job canceled Caution sc...

Page 245: ... 709 G3 Send RTN PIN Receive In G3 send receive RTN PIN Fax Communication Error 035 709 Retrain error received Job canceled Please try again Caution screen with Close button Replace the Fax Board 035 710 Receive PIN PIN receive excl EOR Fax Communication Error 035 710 Procedural interrupt negative received Job canceled Please try again Caution screen with Close button Replace the Fax Board 035 716...

Page 246: ...ot Receive Ability Remote device has no ability to receive Fax Communication Error 035 720 Remote device unable to receive Job canceled Please try again later Remote device may be full Caution screen with Close button Replace the Fax Board 035 728 G3 EOL Not Receive In G3 image data receive cannot receive EOL for 13 sec default Fax Communication Error 035 728 No end of line signal received within ...

Page 247: ...r Error Correction Mode exceeded Job canceled Please try again Caution screen with Close button Replace the Fax Board 035 740 ECM Send EOR Q Send IN ECM send send EOR Q Fax Communication Error 035 740 End of retransmission ECM error Job canceled Please try again Caution screen with Close button Replace the Fax Board 035 742 ECM Receive EOR Q Receive IN ECM receive receive EOR Q Fax Communication E...

Page 248: ...ax Board 035 793 Digital Line Detection Connected to digital line and cannot connect Detect when connecting to line Fax Communication Error 035 793 Digital line detected an anolog line is required Job canceled Please confirm fax line is Anolog and not Digital If error persists contact phone provider Caution screen with Close button Replace the Fax Board 041 340 IOT NVRAM Error Detect NVRAM Error E...

Page 249: ...ff On the Printer If this failure occurs again please contact customer support Page 2 181 042 700 IOT Over Heat Stop IOT Over Heat Stop Printer Error 042 700 Power Off On the Printer If this failure occurs again please contact customer support Page 2 189 046 310 IOT HVPS Error Detect HVPS Error High Voltage Power Supply Error 046 310 Power Off On the Printer If this failure occurs again please con...

Page 250: ...y1 4 Remove any jammed paper 5 Push Tray1 back in 6 Push Bypass Tray back in 050 121 IOT Remain Zone 1T JAM Paper Jam Detected Zone 1T Paper Jam 1 Pull out Tray 1 and remove any jammed paper 2 Insert Tray 1 and press Start Open Tray1 Remove paper 050 122 IOT Remain Zone 2T JAM Paper Jam Detected Zone 2T Paper Jam Pull out Tray 2 and remove any jammed paper Open Tray2 Remove paper WorkCentre 6605 E...

Page 251: ... 8 Remove any jammed paper 9 Close the Rear Cover 061 370 IOT ROS Failure Detect ROS Failure Laser Unit Error 061 370 Power Off On the Printer If this failure occurs again please contact customer support Code xxxxxxxxh Page 2 179 062 320 Scanner Error Scanning error Scanner Error 062 320 Power Off On the Printer If this failure occurs again please contact customer support Page 2 209 062 321 Unexec...

Page 252: ...gain please contact customer support Page 2 209 062 790 Copy Limit Copy limit Copy Limit Error Last sheet not copied Caution screen with Close button Page 2 209 071 100 IOT Tray1 Misfeed JAM Detect Tray1 Misfeed JAM no message Page 2 192 072 100 IOT Tray2 Misfeed JAM Detect Tray2 Misfeed no message Page 2 193 072 101 IOT Path2 SNS On JAM Detect Path2 SNS On JAM no message Page 2 193 072 211 IOT Op...

Page 253: ...ep sounds after FrontCover remains open for 3 minutes Front Cover Open Close Front Cover Page 2 199 077 301 IOT Side Cover Open Side Cover is open Right Side Door Open Close Right Side Door Page 2 199 077 304 IOT Cover Rear Open Rear Cover Open Rear Cover Open Close Rear Cover Page 2 200 077 312 Tray Configure Error Combination of trays was illegal Tray Configuration Error 077 312 Power Off On the...

Page 254: ...Unit Error 091 918 Open the Right Side Door Then reseat Magenta Imaging Unit or replace the Imaging Unit Kit Page 2 202 091 919 IOT C Drum Comm Fail Detect Cyan Drum Comm Fail Cyan Imaging Unit Error 091 919 Open the Right Side Door Then reseat Cyan Imaging Unit or replace the Imaging Unit Kit Page 2 203 091 920 DRUM Y CRUM Data Broken Fail Wrong data in CRUM of drum Y Yellow Imaging Unit Error 09...

Page 255: ...he Cyan Imaging Unit 091 935 IOT Drum Cartridge Kit Life Over Detect Drum Cartridge Kit Life Over Imaging Unit Kit End of Life Open the Right Side Door Then replace the Imaging Unit Kit Replace the Imaging Unit 091 960 IOT X CRUM ID Error Detect Y Drum CRUM ID Warning Invalid Imaging Unit Open the Right Side Door Then reseat replace the Yellow Imaging Unit Page 2 204 091 961 IOT X CRUM ID Error De...

Page 256: ... IOT could not recovery toner density Magenta Test Patch Error 092 671 Power Off On the Printer If this failure occurs again please contact customer support Page 2 205 092 672 Cyan Patch Error IOT could not recovery toner density Cyan Test Patch Error 092 672 Power Off On the Printer If this failure occurs again please contact customer support Page 2 207 092 673 Black Patch Error IOT could not rec...

Page 257: ...n the Front Cover Then reseat replace the Black Cartridge Page 2 188 093 930 IOT X Toner Life Over Y Yellow Toner Empty Open the Front Cover Then replace the Yellow Toner Cartridge Replace the Yellow Toner Cartridge 093 931 IOT X Toner Life Over M Magenta Toner Empty Open the Front Cover Then replace the Magenta Toner Cartridge Replace the Magenta Toner Cartridge 093 932 IOT X Toner Life Over C Cy...

Page 258: ...Magenta Toner Cartridge Page 2 188 093 962 IOT X CRUM ID Error Detect C Toner CRUM ID Warning Invalid Cyan Toner Cartridge Open the Front Cover Then reseat replace the Cyan Toner Cartridge Page 2 188 093 970 IOT X Toner Detached Y Yellow Toner Cartridge Missing Open the Front Cover Then insert the Yellow Toner Cartridge Reinsert the Yellow Imaging Unit 093 971 IOT X Toner Detached M Magenta Toner ...

Page 259: ...XXXX Replace Transfer Unit 094 910 Belt Detatched Belt Detached is detected Transfer Unit Missing Open all covers Then insert the Transfer Unit Reinsert the Transfer Belt Unit 094 911 IOT Belt Unit Life Over Detect Belt Unit Life Over Transfer Unit End of Life Open all covers Then replace the Transfer Unit Pressing OK will reset the counter due to the use of a new Transfer Unit When the replacemen...

Page 260: ...d Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 116 317 ESS ROM Check Main Fail Main Program ROM checksum error Controller ROM Error 116 317 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 116 320 ESS DIMM Slot RAM Error Occurs when unusable DIMM is inserted in DIMM slot in initi...

Page 261: ...On Board Network Communication Fail Communication fail between 1 CPU network and ESS F W Network Error 116 350 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 116 351 On Board Network Ethernet BIST parity RAM R W Error Network Error 116 351 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP...

Page 262: ...ted Controller Clock Error 116 364 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 116 366 PCI Bus 1 Error Detected PCI Bus 1 Uncorrectable Error Detected Connected with RemoraEX x1 port Controller PCI Error 116 366 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 116 368 PCI Error ...

Page 263: ...oard 116 721 Collate Full Memory Full 116 721 Job too large to Collate Job canceled Caution screen with Close button Replace the IP Board 116 722 WSD Scan address error WSD Scan suspended due to Host PC down WSD Scan Destination Error 116 722 Job canceled Check Destination PC and Restart Scan Job Caution screen with Close button Replace the IP Board 116 987 Fatal Error Related to Format Library S ...

Page 264: ...he IP Board 117 361 IIT Parameter Verify NG The IIT Parameter setting value is checked only at the production process IIT registration adjustment value verification NG Checked only at production process Scanner Parameter Error 117 361 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 117 362 EEPROM Sum Check Error EEPROM sumcheck value error...

Page 265: ...Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 124 310 IOT XPC Error Detect XPC Error Print Engine XPC Error 124 310 Power Off On the Printer If this failure occurs again please contact customer support Replace the IP Board 124 313 Serial No Fail Serial No Fail Serial Number Failure 124 313 Power Off On the Printer If this failure occurs ...

Page 266: ...6 MHR Encode Error MHR encode error Fax Error 133 236 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 237 MHR Input Buffer Error Data error of MHR input buffer Fax Codec Error 133 237 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 238 MHR Output Buffer Error Data error o...

Page 267: ...ace the Fax Board 133 246 Memory Pool Get Error Memory pool get error OS error Fax Error 133 246 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 247 Message Send Error Message send error OS error Fax Error 133 247 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 248 Memory...

Page 268: ... Board 133 260 File Open Error File open error Fax Error 133 260 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 261 File Close Error File close error Fax Error 133 261 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 269 File Close Error File close error Fax Error 133 269...

Page 269: ...ce the Fax Board 133 277 File Close Error File close error Fax Error 133 277 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 278 File Erase Error File erase error Fax Error 133 278 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 279 FAX CODEC I F Error FAX CODEC I F error...

Page 270: ...r Fax Error 133 288 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 289 File Erase Error File erase error Fax Error 133 289 Power Off On the Printer If this failure occurs again please contact customer support Replace the Fax Board 133 290 Print Decode Error At JBIG data print decode decode error occurred three successive times Fax Er...

Page 271: ... source auto selection is selected paper sizes of all existing trays do not match All Tray Size Mismatch When a tray is specified no paper is loaded in the specified tray Specified Tray Empty When a tray is specified paper size loaded in the specified tray does not match Specified Tray Size Mismatch When Substitute Tray is Off and a paper type is specified there is no tray loading the specified pa...

Page 272: ...y 2 072 Manual Feed 075 Manual 2 Sided Print Waiting to Print Side 2 Load Printed Pages into NNN 071 072 075 921 921 921 Waiting for Set key to be pressed after setting side 2 for manual duplex print Tray Tray 1 071 Tray 2 072 Manual Feed 075 Manual 2 Sided Print Press the Start Button to Continue WorkCentre 6605 Error Code List Chain Link Error Error Details Control Panel Messages FIP location ...

Page 273: ... Check the Main Fan installation Rotate the Main Fan manually Is there an overload Reinstall the Main Fan appropriately Go to step 3 3 Check the Main Fan connection Check the connection between the Main Fan and the LVPS Is P J503 connected securely Go to step 4 Reconnect P J503 securely 4 Check the connections between the LVPS and the MCU Board Are P J501 and P J29 connected securely Go to step 5 ...

Page 274: ...eck Yes No Possible causative parts Main Harness Assembly PL18 2 3 Drawer 1 Feeder Harness Assembly PL10 1 13 550 Option Feeder Board PL10 1 10 MCU Board PL18 1 13 1 Check the connections between the 550 Option Feeder Board and the MCU Board Are P J27 DP DJ271 and P J419 connected securely Go to step 2 Connect P J27 DP DJ271 and P J419 securely 2 Check the continuity between the 550 Option Feeder ...

Page 275: ...it Is each cable of P J43 P J431 continuous Go to step 3 Replace the Top Harness Assembly 3 Check the power to the Laser Unit 5 VDC Close the interlock switch es and check if the voltage between the LVPS ground and the P J43 2 pin is about 5 VDC Go to step 4 Replace the LVPS 4 Check the power to the Laser Unit 24 VDC Close the interlock switch es and check if the voltage between the MCU Board grou...

Page 276: ...the connection between the Main Motor and the LVPS and the connection between the Main Motor and the MCU Board Are P J311 P J509 P J171 and P J17 connected securely Go to step 3 Connect P J311 P J509 P J171 and P J17 securely 3 Check the continuity between the Main Motor and the MCU Board Is each cable of P J171 P J17 continuous Go to step 4 Replace the Drive Harness Assembly 4 Check the continuit...

Page 277: ...the connection between the Paper Transport Motor and the LVPS and the connection between the Paper Transport Motor and the MCU Board Are P J312 P J509 P J172 and P J17 connected securely Go to step 3 Connect P J312 P J509 P J172 and P J17 securely 3 Check the continuity between the Paper Transport Motor and the MCU Board Is each cable of P J172 P J17 continuous Go to step 4 Replace the Drive Harne...

Page 278: ...normally Replace the MCU Board Go to step 2 2 Check the Developer Motor connection Check the connection between the Developer Motor and the MCU Board Are P J331 and P J33 connected securely Go to step 3 Connect P J331 and P J33 securely 3 Check the continuity between the Developer Motor and the MCU Board Is each cable of P J331 P J33 continuous Go to step 4 Replace the Drive Harness Assembly 4 Che...

Page 279: ...tallation Is the CTD Sensor Assembly installed properly Go to step 3 Reinstall the CTD Sensor Assembly 3 Check the CTD Sensor Assembly connection Check the connection between the CTD Sensor Assembly and the MCU Board Are P J131 and P J13 connected securely Go to step 4 Connect P J131 and P J13 securely 4 Check the continuity between the CTD Sensor Assembly and the MCU Board Is each cable of P J131...

Page 280: ...tep 2 Reinstall the Yellow Toner Cartridge 2 Check the CRUM of the Toner Cartridge Is the connection terminal of the CRUM inside the Yellow Toner Cartridge broken Replace the Yellow Toner Cartridge Go to step 3 3 Check the Dispenser Assembly Y Is the connection terminal of the Dispenser Assembly Y broken Replace the Dispenser Assembly Y Go to step 4 4 Check the Dispenser Assembly Y connection Chec...

Page 281: ...tep 2 Reinstall the Magenta Toner Cartridge 2 Check the CRUM of the Toner Cartridge Is the connection terminal of the CRUM inside the Magenta Toner Cartridge broken Replace the Magenta Toner Cartridge Go to step 3 3 Check the Dispenser Assembly M Is the connection terminal of the Dispenser Assembly M broken Replace the Dispenser Assembly M Go to step 4 4 Check the Dispenser Assembly M connection C...

Page 282: ...step 2 Reinstall the Cyan Toner Cartridge 2 Check the CRUM of the Toner Cartridge Is the connection terminal of the CRUM inside the Cyan Toner Cartridge broken Replace the Cyan Toner Cartridge Go to step 3 3 Check the Dispenser Assembly C Is the connection terminal of the Dispenser Assembly C broken Replace the Dispenser Assembly C Go to step 4 4 Check the Dispenser Assembly C connection Check the...

Page 283: ... CRUM inside the Black Toner Cartridge broken ReplacetheBlack Toner Cartridge Go to step 3 3 Check the Dispenser Assembly K Is the connection terminal of the Dispenser Assembly K broken Replace the Dispenser Assembly K Go to step 4 4 Check the Dispenser Assembly K connection Check the connection between the Dispenser Assembly K and the MCU Board Are P J194 and P J19 connected securely Go to step 5...

Page 284: ...for another printer Install the right Magenta Toner Cartridge Reinstall the Magenta Toner Cartridge Step Check Yes No Possible causative parts Cyan Toner Cartridge PL5 1 10 1 Check the Toner Cartridge installation Is a Toner Cartridge other than a Cyan Toner Cartridge installed Or is the installed Toner Cartridge for another printer Install the right Cyan Toner Cartridge Reinstall the Cyan Toner C...

Page 285: ...J281 P J28 and P J47 connected securely Go to step 3 Connect P J281 P J28 and P J47 securely 3 Check the connections between LVPS and the MCU Board Check the connection between the LVPS and the MCU Board Are P J508 and P J29 connected securely Go to step 4 Connect P J508 and P J29 securely 4 Check the Heater Harness Assembly continuity Is each cable of P J281 P J47 continuous Go to step 5 Replace ...

Page 286: ...nsor operation Execute Digital Input diagnostic test 071 105 and check the Full Stack Sensor operation Does it function normally Replace the MCU Board Go to step 2 2 Check the Full Stack Sensor connection Check the connection between the Full Stack Sensor and the MCU Board Are P J154 and P J15 connected securely Go to step 3 Connect P J154 and P J15 securely 3 Check the continuity between the Full...

Page 287: ...the Transfer HVPS Board and the Development HVPS Board Is each cable of P J1821 P J182 continuous Go to step 3 Replace the HVPS Harness Assembly 3 Check the Development HVPS Board connection Check the connection between the Development HVPS Board and the MCU Board Are P J181 and P J18 connected securely Go to step 4 Connect P J181 and P J18 securely 4 Check after replacing the MCU HVPS Flat Flex C...

Page 288: ...ed roller the roller on the possible causative parts list installed properly Go to step 4 Reinstall the paper feed roller 4 Check the paper feed roller Is the paper feed roller the roller on the possible causative parts list deformed or worn out Replace the paper feed roller Go to step 5 5 Check the Regi Sensor operation Execute Digital Input diagnostic test 071 103 and check the Regi Sensor opera...

Page 289: ...tc Go to step 3 3 Check the paper feed roller Is the paper feed roller the roller on the possible causative parts list installed properly Go to step 4 Reinstall the paper feed roller 4 Check the paper feed roller Is the paper feed roller the roller on the possible causative parts list deformed or worn out Replace the paper feed roller Go to step 5 5 Check the Path Sensor operation Execute Digital ...

Page 290: ... Service Manual 2 194 8 Check the 550 Option Drive Assembly operation Execute Digital Output diagnostic test 071 014 and check the 550 Option Drive Assembly rotation Does the 550 Option Drive Assembly function normally Replace the MCU Board Refer to page 2 218 Step Check Yes No ...

Page 291: ...er feed roller Is the paper feed roller the roller on the possible causative parts list installed properly Go to step 4 Reinstall the paper feed roller 4 Check the paper feed roller Is the paper feed roller the roller on the possible causative parts list deformed or worn out Replace the paper feed roller Go to step 5 5 Check the Regi Sensor operation Execute Digital Input diagnostic test 071 103 a...

Page 292: ...sor operation Execute Digital Input diagnostic test 071 102 and check the Bypass Tray No Paper Sensor operation Does the Bypass Tray No Paper Sensor function normally Replace the MCU Board Go to step 4 4 Check the connections between Bypass Tray No Paper Sensor and the MCU Board Check the connection between the Bypass Tray No Paper Sensor and the MCU Board Are P J211 and P J21 connected securely G...

Page 293: ...place the paper feed roller Go to step 4 4 Check the Regi Sensor operation Execute Digital Input diagnostic test 071 103 and check the Regi Sensor operation Does the Regi Sensor function normally Go to step 5 Refer to page 2 211 5 Check the Regi Clutch operation Execute Digital Output diagnostic test 071 010 and check the Regi Clutch operation Does the Regi Clutch function normally Go to step 6 Re...

Page 294: ... Check the paper feed roller Is the paper feed roller the roller on the possible causative parts list deformed or worn out Replace the paper feed roller Go to step 4 4 Check the Exit Sensor operation Execute Digital Input diagnostic test 071 104 and check the Exit Sensor operation Does the Exit Sensor function normally Go to step 5 Refer to page 2 220 5 Check the Exit Clutch 1 operation Execute Di...

Page 295: ...t P J145 and P J14 securely 3 Check the power to the Front Cover Sensor 5 VDC Check if the voltage between the MCU Board ground and the P J14 9 pin is about 5 VDC ReplacetheFront Cover Sensor Refer to page 2 223 Step Check Yes No Possible causative parts Door Interlock Switch PL19 1 21 LVPS PL18 1 34 1 Check the Door Interlock Switch operation Execute Digital Input diagnostic test 041 300 and chec...

Page 296: ...Go to step 3 Connect P J41 securely 3 Check after replacing the Rear Interlock Switch Replace the Rear Interlock Switch Does the error still occur Replace the LVPS Finished Step Check Yes No Possible causative parts Toner Full Sensor PL4 1 17 MCU Board PL18 1 13 1 Check the Toner Full Sensor operation Execute Digital Input diagnostic test 094 202 and check the Toner Full Sensor operation Does it f...

Page 297: ...ly broken Replace the CRUMConnector Assembly Go to step 4 4 Check the CRUM Connector Assembly connection Check the connection between the CRUM Connector Assembly and the MCU Board Are P J124 and P J12 connected securely Go to step 5 Connect P J124 and P J12 securely 5 Check the continuity between the CRUM Connector Assembly and the MCU Board Is each cable of P J124 P J12 continuous Replace the MCU...

Page 298: ... 13 1 Check the Imaging Unit installation Is the connection part between the CRUM and the CRUM Connector Assembly inside the Magenta Imaging Unit clean without any foreign objects And is the Magenta Imaging Unit installed properly Go to step 2 Reinstall the Magenta Imaging Unit 2 Check the Imaging Unit CRUM Is the connection terminal of the CRUM inside the Magenta Imaging Unit broken Replace the M...

Page 299: ...ng Unit broken Replace the Cyan Imaging Unit Go to step 3 3 Check the CRUM Connector Assembly Is the connection terminal of the CRUM Connector Assembly broken Replace the CRUMConnector Assembly Go to step 4 4 Check the CRUM Connector Assembly connection Check the connection between the CRUM Connector Assembly and the MCU Board Are P J123 and P J12 connected securely Go to step 5 Connect P J123 and...

Page 300: ...stalled Imaging Unit for another printer Install the right Yellow Imaging Unit Reinstall the Yellow Imaging Unit Step Check Yes No Possible causative parts Magenta Imaging Unit PL8 1 3 1 Check the Imaging Unit installation Is an Imaging Unit other than a Magenta Imaging Unit installed Or is the installed Imaging Unit for another printer Install the right Magenta Imaging Unit Reinstall the Magenta ...

Page 301: ...ht sides and installed properly Go to step 4 Clean the connection part Reinstall the Yellow Imaging Unit 4 Check after replacing the Yellow Imaging Unit Replace the Yellow Imaging Unit Does the error still occur Replace the MCU Board Finished Step Check Yes No Possible causative parts Magenta Imaging Unit PL8 1 3 Magenta Toner Cartridge PL5 1 9 MCU Board PL18 1 13 1 Check after reinstalling the To...

Page 302: ...r 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 206 4 Check after replacing the Magenta Imaging Unit Replace the Magenta Imaging Unit Does the error still occur Replace the MCU Board Finished Step Check Yes No ...

Page 303: ...right sides and installed properly Go to step 4 Clean the connection part Reinstall the Cyan Imaging Unit 4 Check after replacing the Cyan Imaging Unit Replace the Cyan Imaging Unit Does the error still occur Replace the MCU Board Finished Step Check Yes No Possible causative parts Black Imaging Unit PL8 1 5 Black Toner Cartridge PL5 1 11 MCU Board PL18 1 13 1 Check after reinstalling the Toner Ca...

Page 304: ...p 3 Close the DADF Assembly properly 3 Check the DADF Assembly connection Check the connection between the DADF Assembly and the IP Board Is P J1502 connected securely Go to step 4 ConnectP J1502 securely 4 Check the document path Open the DADF cover and check the document path Are there any foreign objects or paper pieces etc on the document path Remove the foreign objects or paper pieces etc Go ...

Page 305: ...operly 2 Check the DADF Assembly connection Check the connection between the DADF Assembly and the IP Board Is P J1502 connected securely Go to step 3 ConnectP J1502 securely 3 Check after replacing the DADF Assembly Replace the DADF Assembly Does the error still occur Replace the IP Board Finished Step Check Yes No Possible causative parts IIT Assembly PL51 1 3 IP Board PL18 1 22 1 Check the IIT ...

Page 306: ...Error Troubleshooting Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 210 Level 2 FIP ...

Page 307: ...nuous Go to step 4 Replace the Regi Harness Assembly 4 Check the power to the Regi Sensor 5 VDC Check if the voltage between the MCU Board ground and the P J23 6 pin is about 5 VDC Replace the Regi Sensor Regi Chute Assembly Refer to page 2 223 Step Check Yes No Possible causative parts Feed Clutch PL15 2 6 Regi Harness Assembly PL15 2 8 MCU Board PL18 1 13 1 Check the Feed Clutch operation Execut...

Page 308: ...gi Clutch operation Does the Regi Clutch function normally Replace the MCU Board Go to step 2 2 Check the Regi Clutch connection Check the connection between the Regi Clutch and the MCU Board Are P J234 and P J23 connected securely Go to step 3 Connect P J234 and P J23 securely 3 Check the Regi Clutch resistance value Turn off the power take off the Regi Clutch and check the wire wound resistance ...

Page 309: ...een the Path Sensor and the 550 Option Feeder Board Is each cable of P J4214 P J421 continuous Go to step 4 Replace the C2 Size Harness Assembly 4 Check the power to the Path Sensor 3 3 VDC Check if the voltage between the 550 Option Feeder Board ground and the P J23 6 pin is about 3 3 VDC Replace the Path Sensor 550 Option Main Feed Assembly Go to step 5 5 Check the power to the 550 Option Feeder...

Page 310: ... J421 continuous Go to step 4 Replace the C2 Size Harness Assembly 4 Check the 550 Option Regi Clutch Assembly resistance value Turn off the power take off the 550 Option Regi Clutch Assembly and check the wire wound resistance between both terminals Is the wire wound resistance value 240 ohm 20 degrees C Go to step 5 Replace the 550 Option Regi Clutch Assembly 5 Check the power to the 550 Option ...

Page 311: ...15 8 Check the PWBA Assembly FEED connection Check the connection between the PWBA Assembly FEED and the MCU Board Are P J419 DP J271 and P J27 connected securely Replace the Drawer 1 Feeder Harness Assembly and the Main Harness Assembly Connect P J419 DP J271 and P J27 securely Step Check Yes No ...

Page 312: ... J420 continuous Go to step 4 Replace the C2 Turn Harness Assembly 4 Check the 550 Option Feed Clutch Assembly resistance value Turn off the power take off the 550 Option Feed Clutch Assembly and check the wire wound resistance between both terminals Is the wire wound resistance value 240 ohm 20 degrees C Go to step 5 Replace the 550 Option Feed Clutch Assembly 5 Check the power to the 550 Option ...

Page 313: ...17 8 Check the PWBA Assembly FEED connection Check the connection between the PWBA Assembly FEED and the MCU Board Are P J419 DP J271 and P J27 connected securely Replace the Drawer 1 Feeder Harness Assembly and the Main Harness Assembly Connect P J419 DP J271 and P J27 securely Step Check Yes No ...

Page 314: ...oard Are P J4221 and P J422 connected securely Go to step 4 Connect P J4221 and P J422 securely 4 Check the continuity between the 550 Option Drive Assembly and the 550 Option Feeder Board Is each cable of P J4221 P J422 continuous Go to step 5 Replace the Feeder Motor Harness Assembly 5 Check the power to the 550 Option Drive Assembly 24 VDC Close the interlock switch es and check if the voltage ...

Page 315: ...iagnostic test 071 007 and check the Bypass Tray Feed Solenoid operation Does the Bypass Tray Feed Solenoid function normally Replace the MCU Board Go to step 2 2 Check the Bypass Tray Feed Solenoid connection Check the connection between the Bypass Tray Feed Solenoid and the MCU Board Are P J214 and P J21 connected securely Go to step 3 Connect P J214 and P J21 securely 3 Check the continuity bet...

Page 316: ... connection Check the connection between the Exit Sensor and the MCU Board Are P J155 P J151 and P J15 connected securely Go to step 3 Connect P J155 P J151 and P J15 securely 3 Check the continuity between the Exit Sensor and the relay connector Is each cable of P J155 P J151 continuous Go to step 4 Replace the Exit Sensor Harness Assembly 4 Check the continuity between the relay connector and th...

Page 317: ...h 1 24 VDC Close the interlock switch es and check if the voltage between the MCU Board ground and the P J40 1 pin is about 24 VDC Replace the Exit Clutch 1 Refer to 24 VDC Power FIP on page 2 222 Step Check Yes No Possible causative parts Exit Clutch 2 Exit Drive Assembly PL17 1 21 MCU Board PL18 1 13 1 Check the Exit Clutch 2 operation Execute Digital Output diagnostic test 071 012 and check the...

Page 318: ...uity between the LVPS and the MCU Board Is each cable of P J501 P J29 continuous Go to step 3 Replace the Top Harness Assembly 3 Check the power from the LVPS 24 VDC Close the interlock switch es and check if the voltage between the LVPS ground and the P J501 2 pin and the voltage between the LVPS ground and the P J501 1 pin is about 24 VDC Replace the MCU Board Go to step 4 4 Check the power off ...

Page 319: ...nnect P J501andP J29 securely 2 Check the continuity between the LVPS and the MCU Board Is each cable of P J501 P J29 continuous Go to step 3 Replace the Top Harness Assembly 3 Check the power from the LVPS 5 VDC Check if the voltage between the LVPS ground and the P J501 3 pin is about 5 VDC Replace the MCU Board Go to step 4 4 Check the power off on Turn the power off wait a while and turn the p...

Page 320: ...connect P J501andP J29 securely 2 Check the continuity between the LVPS and the MCU Board Is each cable of P J501 P J29 continuous Go to step 3 Replace the Top Harness Assembly 3 Check the power from the LVPS 5 VDC Check if the voltage between the LVPS ground and the P J501 5 pin is about 3 3 VDC Replace the MCU Board Go to step 4 4 Check the power off on Turn the power off wait a while and turn t...

Page 321: ... and check the Dispenser Motor rotation Is the device making an abnormal noise CAUTION Stop the Motor operation within 3 seconds or the device will be damaged Go to step 2 Go to step 3 2 Check the Toner Cartridge installation Reinstall the Toner Cartridge Turn the power off and then on again Is the device making an abnormal noise Replace the Toner Cartridge If the trouble still exists replace the ...

Page 322: ...Fan Finished Step Check Yes No Possible causative parts Bypass Tray Feed Solenoid PL13 2 9 Regi Clutch PL15 1 8 1 Check after replacing the Bypass Tray Feed Solenoid Replace the Bypass Tray Feed Solenoid Does the MPF PSI make an abnormal noise when feeding paper Go to step 2 Finished 2 Check after replacing the Regi Clutch Replace the Regi Clutch Is the device making an abnormal noise Refer to FIP...

Page 323: ...lephone line connection caused by noise etc or a fault in receiving FAX s printer Corrective Action Determine whether fault is in telephone line or at receiving FAX by trying copy function at receiving FAX Notes If the telephone line condition is degraded white horizontal lines missing rows and or cut off top bottom may occur Branch connections or incoming call call waiting may also cause image co...

Page 324: ... is made to the FAX from a telephone and the FAX does not emit its ringing sound a telephone line fault is highly probable Other FAX Problems Branch Connection Parallel Connection During FAX reception if the handset of another telephone on a branch connection is lifted the received image may be corrupted or a transmission error may occur Branch connection may also interfere with caller identificat...

Page 325: ...owave etc or devices equipped with motors are located near a FAX noise from them may degrade the line condition Also a telephone line acting as an antenna may absorb electric waves generated from wireless or broadcasting equipment Because FAX data is audio data the line quality affects the quality stability of image data as well as that of conversation ...

Page 326: ...Error Troubleshooting Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 2 230 ...

Page 327: ...ox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 3 1 3 Image Quality In this chapter Initial Steps for Image Quality Troubleshooting Image Quality Troubleshooting Chart Image Quality FIP ...

Page 328: ...age quality problems such as faint print streaks white lines and blanks occur Ask the end user to print the lower capacity document using a different application confirm the problem repeatability and then check that the remaining amount of the toner is sufficient for printing When a document is printed by an end user the dialog box indicating the remaining amount of the toner appears on the laser ...

Page 329: ...ersists even after the troubleshooting with the Image Quality FIP check using the Image Quality FIP again and then replace the Possible causative parts listed in the Image Quality FIP one by one and also troubleshoot using the procedures in Chapter 2 Error Troubleshooting Start No Yes Test Printing Carry out the corresponding troubleshooting End The trouble is restored Is there a corresponding FIP...

Page 330: ...dom spots Blurred images 3 8 Blank output 3 9 Streaked output 3 11 Partial or entire black output 3 12 Pitched color dots 3 13 Vertical blanks 3 14 Ghosting 3 15 Light induced fatigue 3 16 Fog 3 17 Bead Carry Out BCO 3 18 Jagged characters 3 18 Banding 3 19 Auger mark 3 20 Wrinkled Stained paper 3 20 Leading edge paper damage 3 22 Incorrect top and side margins 3 23 Color registration is out of al...

Page 331: ...solve your problem The task is complete Go to action 3 3 The print media surface may be uneven Try changing the Paper Type setting in the printer driver For example change the plain paper to thick 1 On the Printing Options tab change the Paper Type setting Does this solve your problem The task is complete Go to action 4 4 Verify that the correct print media is being used If not use the print media...

Page 332: ...Roller not contaminated damaged or worn and does it work correctly Go to action 10 Reinstall Transfer Roller 10 Check the Transfer Roller Is Transfer Roller not contaminated damaged or worn and does it work correctly Go to action 11 Replace Transfer Roller 11 Check the Transfer HVPS Board connector connection Is the Transfer HVPS Board connector connected correctly Go to action 12 Connect the conn...

Page 333: ...ons tab change the Paper Type setting Does this solve your problem The task is complete Go to action 2 2 Verify that the correct print media is being used If not use the print media recommended for the printer Does this solve your problem The task is complete Go to action 3 3 Replace the Imaging Units 1 Replace the Imaging Units 2 After you replace the Imaging Units test print your document again ...

Page 334: ...his solve your problem The task is complete Go to action 4 4 Check the Transfer Roller Is Transfer Roller not contaminated damaged or worn and does it work correctly Go to action 5 Reinstall Transfer Roller 5 Check the Transfer Roller Is Transfer Roller not contaminated damaged or worn and does it work correctly Go to action 6 Replace Transfer Roller 6 Check the Transfer HVPS Board connector conne...

Page 335: ...nt media surface may be uneven Try changing the Paper Type setting in the printer driver For example change the plain paper to thick 1 On the Printing Options tab change the Paper Type setting Does this solve your problem The task is complete Go to action 4 4 Verify that the correct print media is being used If not use the print media recommended for the printer Does this solve your problem The ta...

Page 336: ...S Board connector connection Is the Development HVPS Board connector connected correctly Go to action 11 Connect the connector 11 Check the Laser Unit connection Check the connection between the Laser Unit and MCU Board Are the P J36 and P J11 connected correctly Go to action 12 Connect the P J36 and P J11 correctly 12 Check after replacing the Laser Unit Replace the Laser Unit Does an error occur...

Page 337: ...olor clean Go to action 3 Change the original 3 Clean up ADF Glass and White strip of the Scanner with a clean dry cotton swab Does the error occur when copying or scanning Go to action 4 End 4 The toner cartridges may be low or need to be replaced Confirm the amount of toner left in each toner cartridge Replace the toner cartridges as necessary Does this solve your problem The task is complete Go...

Page 338: ...version button is not checked Does this solve your problem The task is complete Go to action 3 3 Replace the Imaging Units Does this solve your problem The task is complete Go to action 4 4 Check the drum charge status Cover the Laser Unit window with a sheet of paper and perform a test print Is the test print result black If the drum is charged correctly the test print result is white Replace the...

Page 339: ...Go to action 2 2 Replace the Imaging Units Does this solve your problem The task is complete Go to action 3 3 Replace the Fuser Assembly Does this solve your problem The task is complete Go to action 4 4 Replace the Transfer Belt Assembly the Transfer Roller and the retard roller Does this solve your problem The task is complete Go to action 5 5 Check the Development HVPS Board connector connectio...

Page 340: ...to action 5 5 Check the laser beam path Are there any foreign substances between the Laser Unit and the Y M C K drum Particularly check if any fibers and others are not under around the development roller bottom cover Remove the foreign substance Go to action 6 6 Check the paper transfer path Are there any smears or foreign substances on the path between the paper entrance and the paper exit When ...

Page 341: ...mplete Go to action 3 3 Adjust the Transfer Belt Offset Decrease the K Offset or YMC Offset as appropriate Refer to Adjusting the Transfer Belt Offsets on page 6 22 Does this solve your problem The task is complete Go to action 4 4 Check the installation status of the Transfer Belt Assembly Is the Transfer Belt Assembly HV terminal clean and is it contacted to the spring correctly Go to action 5 C...

Page 342: ...k test prints 1 Enter Service Mode and run Contamination Check on page 2 51 to print the test pages 2 Compare the pitch of the light fatigue pattern on your output with that on the Scale for banding and determine which part is causing the problem Does the pattern on the output match with that on the scale Go to action 2 Contact Xerox Technical Support 2 Replace the Imaging Units Does this solve yo...

Page 343: ...C K Is the Imaging Unit Y M C K interface not deformed dirty and is it contacted to the right and left guides and installed correctly Go to action 3 Restore and clean the interface Reinstall the Imaging Unit Y M C K 3 Replace the Imaging Units Does this solve your problem The task is complete Go to action 4 4 Check dirt and foreign substances on the CTD Sensor surface Is the CTD Sensor Assembly no...

Page 344: ... your problem The task is complete Go to action 3 3 Check the Development HVPS Board connector connection Is the Development HVPS Board connector connected correctly Replace the Development HVPS Board Connect the connector Possible causative parts IP Board PL18 1 22 Action Yes No 1 On the Printing Options tab set Print Quality to Enhanced Does this solve your problem The task is complete Go to act...

Page 345: ...2 Compare the pitch of the banding on your output with that on the Scale for White spots Color dots and determine which part is causing the problem Can you determine the part that is causing the problem Proceed to the action that corresponds to the problem part Imaging Unit 2 Fuser 3 Transfer Belt 4 Go to action 2 2 Replace the Imaging Units Does this solve your problem The task is complete Go to ...

Page 346: ...Feed Roller Assembly PL13 2 10 Retard Holder Assembly PL10 3 3 TA1 Roller Assembly PL13 1 2 TA2 Roller Assembly PL13 1 3 Regi Chute Assembly PL15 2 1 Exit Roller Assembly PL17 1 14 Action Yes No 1 Verify that the correct print media is being used If not use the print media recommended for the printer Does this solve your problem The task is complete If printing on an envelope go to action 2 If pri...

Page 347: ... the correct paper type 7 Check the paper transfer path Are there any smears or foreign substances on the path between the paper entrance and the paper exit Remove the foreign substance Go to action 8 8 Check the paper feed path roller Is the roller on the paper feed path not dirty damaged or worn and does it work correctly Also is the roller installed correctly Go to action 9 Clean or replace the...

Page 348: ...ove the paper cassette adjust the paper guides and reload the paper correctly Reinstall the paper cassette correctly and perform a test print Is the image printed correctly The task is complete Go to action 5 5 Check the paper humidity conditioning effect Load the unopened or stored and sealed under humidity control and recommended paper and then perform a test print Is the image printed correctly...

Page 349: ...ter the Fuser Assembly has cooled down Remove the Fuser Assembly Turn the gear by hand and examine the Heat Roll section Is the Heat Roll section not dirty or damaged and does it work correctly Replace the device Replace the Fuser Assembly Possible causative parts MCU Board PL18 1 13 IP Board PL18 1 22 Action Yes No 1 Ensure that the margins are set correctly on the application being used Does thi...

Page 350: ...action 4 4 Check the installation status of the drum unit Remove the Imaging Unit Y M C K Is each imaging unit installed correctly and are the contacts at each end of the imaging units clean and free of deformation Go to action 5 Restore and clean the interface Reinstall the Imaging Unit Y M C K 5 Replace the Imaging Units Does this solve your problem The task is complete Go to action 6 6 Check di...

Page 351: ...trol and recommended paper and then perform a test print Is the image printed correctly The task is complete Go to action 4 4 Check the paper type setting Is the paper type setting corresponding with the paper printed Go to action 5 Set the correct paper type 5 Check the paper transfer path Are there any dirt or foreign substances on the paper transfer path between the paper entrance and the paper...

Page 352: ...Image Quality Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 3 26 ...

Page 353: ...kCentre 6605 Service Manual 4 1 4 Service Parts Disassembly In this chapter Preface UICC Laser Unit Drive NOHAD Dispenser Transfer Fuser Xerographic Tray Option Feeder Bypass Tray Duplex Registration Feeder Exit Electrical Covers Scanner Harness ...

Page 354: ...FP page 5 11 MFP page 5 12 PL2 Laser Unit page 5 13 PL3 Drive page 5 14 PL4 NOHAD page 5 15 PL5 Dispenser page 5 17 PL6 Transfer page 5 19 PL7 Fuser page 5 21 PL8 Xerographic page 5 22 PL9 Tray page 5 24 PL10 Option Feeder page 5 27 5 29 5 30 PL13 Bypass Tray page 5 32 5 34 5 36 PL14 Duplex page 5 38 PL15 Registration Feeder page 5 39 5 41 PL17 Exit page 5 43 PL18 Electrical SFP page 5 45 MFP page...

Page 355: ...s Do not over torque screws threaded into plastic If necessary remove Imaging Units Xero Deve Assembly before disassembling the printer Avoid using excessive force when removing or installing parts to prevent possible malfunction or breakage Since various types of screws are used ensure that the right screws are replace in the correct positions Be careful not to confuse screws for plastic with scr...

Page 356: ...ewdriver to remove screws shown in the illustrations unless otherwise specified Black arrows shown in the illustrations indicate the motion for removing parts When numbers are assigned to these arrows they refer to the order in the procedure Refer to 7 1 Plug Jack P J Connector Locations for the positions of connectors P J Type Shape PL No Size PARTS No Screw for plastic Silver tapping ST1 M3X8mm ...

Page 357: ...hich require special caution Standard Orientation of the SFP Directional descriptions used in the procedures are defined as follows Front Direction toward you when facing the front of the printer Rear Direction opposite to the front when facing the front of the printer Left Left hand direction when facing the front of the printer Right Right hand direction when facing the front of the printer s660...

Page 358: ...riptions used in the procedures are defined as follows Front Direction toward you when facing the front of the printer Rear Direction opposite to the front when facing the front of the printer Left Left hand direction when facing the front of the printer Right Right hand direction when facing the front of the printer s6600 117 Left Right Front Rear ...

Page 359: ...Front Door Assembly page 4 128 2 Raise the front end of the Control Panel Assembly while releasing the two latches holding it using a flatblade screwdriver or similar tool and remove the assembly by releasing the two hooks on the rear end from the holes on the printer 3 Unplug the connector from the Control Panel Assembly and remove it s6600 134 Front ...

Page 360: ...ove the Front Door Assembly page 4 128 2 Remove the Left Cover Assembly page 4 136 3 Unplug connector P J 830 from the USB Hub Board page 4 121 and release the harness from the harness guide 4 Remove the screw that attaches the ground wire to the frame 5 Release the hook and lift the Control Panel Hinge Cover off the printer s6600 056 Front ...

Page 361: ...t Holder PL19 1 58 to the printer and lift the pivot holder off the boss on the frame 7 Push the boss on right side Bracket Cover to release it from the bracket and slide the Bracket Cover to the rear and off the Control Panel 8 Remove the two screws silver 6mm that attach the Control Panel Assembly to the bracket 9 Remove the Control Panel Assembly s6600 057 Front Front ...

Page 362: ... 2 Remove the two screws silver tapping 8mm that attach the Base Duct PL4 1 2 to the printer and remove the duct One screw is at the top the other at the front 3 Release the clamp holding the harness to the Laser Unit Assembly 4 Remove the two screws silver 6mm that attach the Laser Unit Assembly and remove the Laser Unit Assembly while pulling the harness out of the hole on the frame s6600 058 ...

Page 363: ...d page 4 99 2 Remove the IP Board page 4 102 3 Release and remove the wiring harnesses from the Front IP Board Plate PL 18 1 23 4 Remove the three screws silver 6mm that attach the Front IP Board Plate to the printer and remove the plate 5 Remove the four screws silver 6mm that attach the Rear IP Board Plate PL18 1 24 to the printer and remove the plate s6600 135 Rear ...

Page 364: ...m that attaches the HV Ground Plate PL18 1 15 to the printer and remove the plate if not already removed 7 Release the harness from the Left Harness Guide PL18 1 11 8 Remove the two screws silver 6mm that attach the Left Harness Guide to the printer 9 Release the pawl holding the Left Harness Guide and remove the guide s6600 103 ...

Page 365: ...1 P J311 P J172 P J312 P J331 P J213 from the three drive motors and the interim connector from the jack inside the the Drive Assembly PL3 1 1 12 Release the harnesses from the clamps at the bottom of the Drive Assembly 13 Remove the four screws silver 6mm that attach the Video Harness Guide to the printer and remove the guide s6600 104 P J171 P J311 Interim Connector P J331 P J172 P J312 ...

Page 366: ...the Transfer 2 Link PL19 1 4 from the Transfer Coupling Link CAUTION When performing the following step to remove the Drive Assembly use caution not to drop the gears 16 Remove the ten screws silver 6mm that attach the Drive Assembly to the printer and remove the drive assembly Note When placing the Drive Assembly on the workbench face the gear side upward to prevent the gears from falling off s66...

Page 367: ...Manual 4 15 Note The following figure shows how the gears are installed to the Drive Assembly Replacement Note If the installation hole of the Transfer 2 Link for the Transfer Link Coupling is lowered raise it by accessing the Transfer Link Coupling from inside the frame s6600 106 s6600 136 ...

Page 368: ...Development HVPS Board page 4 99 2 Remove the IP Board page 4 104 3 Remove the three screws silver 6mm that attach the MFP Front IP Board Plate PL18 1 23 to the printer and remove the plate 4 Remove the IP Board Bracket PL18 1 38 and the MFP IP Board Bracket PL18 1 46 by removing the screw silver 6mm that attaches each bracket s6600 059 Rear ...

Page 369: ...ew silver 6mm that attaches the HV Ground Plate PL18 1 15 to the printer and remove the plate 6 Release the harness from the Left Harness Guide PL18 1 11 7 Remove the two screws silver 6mm that attach the Left Harness Guide to the printer 8 Release the pawl holding the Left Harness Guide and remove the guide s6600 103 ...

Page 370: ...lver 6mm that attach the Video Harness Guide to the printer and remove the guide 13 Remove the screw silver 6mm that attaches the Left Sub Top Cover PL 19 1 10 and remove it 14 Remove the Transfer 2 Link PL19 1 4 from the Transfer Coupling Link CAUTION When performing the following step to remove the Drive Assembly use caution not to drop the gears 15 Remove the ten screws silver 6mm that attach t...

Page 371: ...Service Parts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 19 Note The following figure shows how the gears are installed to the Drive Assembly s6600 105 ...

Page 372: ...tre 6605Xerox Internal Use Only Service Manual 4 20 Replacement Note When the installation hole of the Transfer 2 Link for the Transfer Link Coupling is lowered raise it by accessing the Transfer Link Coupling from inside the frame s6600 106 s6600 136 ...

Page 373: ...31 2 Release the harness from the clamp installed on the Waste Drive Assembly 3 Remove two screws silver tapping 8mm and one screw silver 6mm that attaches the Waste Drive Assembly to the printer and remove the Waste Drive Assembly Drive Shaft Assembly PL3 1 8 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Drive Assembly SFP page 4 11 MFP p...

Page 374: ...o the printer and remove the guide 5 Release the hook of Waste Gear 3 PL3 1 7 and remove the gear 6 Release the hook of Waste Gear 2 PL3 1 3 and remove the gear 7 Unlock Waste Bearing 1 PL3 1 4 and rotate the bearing to remove it 8 Remove the Waste Idler Shaft PL3 1 5 by pulling it out of the hole on the frame 9 Remove Waste Bearing 2 PL3 1 6 s6600 108 Waste Gear 3 Waste Gear 2 Waste Bearing 2 Was...

Page 375: ... NOHAD Toner Full Sensor PL4 1 17 1 Remove the Waste Cartridge page 4 50 2 Release the four hooks holding the Waste Sensor Cover PL4 1 11 and remove the cover 3 Disengage connector P J203 of the Toner Full Sensor PL4 1 17 4 Release the hook holding the Toner Full Sensor and remove the sensor s6600 109 ...

Page 376: ... fuser to avoid being burned 1 Remove the Right Cover Assembly page 4 131 2 Unplug connecter P J503 from the LVPS PL18 1 34 and release the harness from the clamp 3 Remove the two screws silver tapping 30mm that attach the Main Fan PL4 1 13 to the printer and remove the fan Replacement Note Orient the Main Fan during installation so that the label side faces inward s6600 110 Label ...

Page 377: ...Position the front of the printer to overhang the edge of the workbench 2 Remove the screws silver 6mm that attach the Bottom Feet on the front and replace the feet 3 Reposition the printer so that the rear of the printer overhangs the edge of the workbench 4 Remove the screws silver 6mm that attach the Bottom Feet on the rear and replace the feet Note Although the illustration shows the SFP the M...

Page 378: ... Assembly page 4 93 2 Remove the IP Board SFP page 4 102 MFP page 4 104 3 Remove the two screws silver tapping 8mm that attach the Left Latch Bracket PL4 1 5 to the printer and remove the Left Latch Bracket 4 Remove the Latch Spring PL4 1 3 on the left side of the printer from the Left Latch Bracket and remove the Left Rear Latch PL4 1 18 5 Remove the Latch Spring PL4 1 3 on the right side of the ...

Page 379: ...page 4 98 2 Remove the Development HVPS Board page 4 99 3 Unplug connector P J145 of the Front Door Open Sensor Interlock Photo Sensor PL18 1 45 4 Release the harness from the clamp installed on the MCU Plate PL18 1 12 5 Remove three screws silver tapping 8mm and two screws silver 6mm that attach the MCU Plate to the printer and remove the plate s6600 062 Front P J145 Clamp ...

Page 380: ...e HV Ground Plate PL18 1 15 to the printer and remove the plate 8 Release the harness from the harness guide of the Outer Developer Charge Housing Assembly PL18 1 9 9 Remove the three screws silver 6mm that attach the Outer Developer Charge Housing Assembly and remove it Note Do NOT remove the tapping screw that holds together the two pieces of the Outer Developer Charge Housing Assembly s6600 063...

Page 381: ... WorkCentre 6605 Service Manual 4 29 10 Release the clamp of the Upper Dispenser Motor Assembly PL5 1 1 and release the harness 11 Remove the four screws silver 6mm that attach the Upper Dispenser Motor Assembly to the printer and remove the assembly s6600 064 Front ...

Page 382: ...e Only Service Manual 4 30 Replacement Note When installing the Outer Developer Charge Housing Assembly make sure that the tips of the six springs are correctly in place The Upper Dispenser Motor Assembly is not shown in the following figure for the sake of clarity s6600 156 ...

Page 383: ...e the Development HVPS Board page 4 99 3 Unplug connector P J145 of the Front Door Open Sensor Interlock Photo Sensor PL18 1 45 4 Release the harness from the clamp installed on the MCU Plate PL18 1 12 5 Remove the three screws silver tapping 8mm and the two screws silver 6mm that attach the MCU Plate to the printer and remove the plate s6600 062 Front P J145 Clamp ...

Page 384: ...ard PL18 1 43 7 Remove the screw silver 6mm that attaches the HV Ground Plate PL18 1 15 to the printer and remove the plate 8 Release the harness from the harness guide of the Outer Developer Charge Housing Assembly PL18 1 9 9 Remove the three screws silver 6mm that attach the Outer Developer Charge Housing Assembly and remove it s6600 063 Front ...

Page 385: ...rkCentre 6605 Service Manual 4 33 10 Unplug connectors P J141 and P J144 connected to the two Dispenser Motors PL5 1 2 11 Remove the screw that attaches the Dispenser Motor silver tapping 8mm and remove the Dispenser Motor by rotating it counterclockwise s6600 065 Front ...

Page 386: ...ge 4 37 2 Remove the Transfer Belt Assembly page 4 38 3 Remove the Imaging Units Y M C K page 4 48 4 Remove the Upper Dispenser Motor Assembly page 4 27 5 Remove the Bypass Tray Frame Assembly page 4 65 6 Disengage the connector of the Dispenser Assembly K 7 Remove the three screws silver tapping 8mm that attach the Dispenser Assembly K and pull the Dispenser Assembly K to the front while pressing...

Page 387: ... Duct PL4 1 1 to the printer and remove the duct 9 Disengage the connectors connected to the Dispenser Assemblies in the order of C M and Y Remove the three screws silver tapping 8mm that attach each Dispenser Assembly and pull the Dispenser Assemblies to the front in the order of C M and Y while pressing the lug on the left side inward with a screwdriver s6600 067 ...

Page 388: ...er Assemblies must be installed in Y M C K order from top to bottom When installing the Dispenser Assemblies make sure that the lug on the front and the hook on the rear are correctly in place as shown in the drawing Reconnect the harness for each dispenser before fully seating the dispenser in the frame s6600 154 Y M C K Y M C K ...

Page 389: ...shows the SFP but the procedure is the same for the MFP Since the removal procedure is the same for all the toner cartridges this procedure describes removal of Toner Cartridge Y only When removing a Toner Cartridge be careful not to spill toner 1 Open the Front Door Assembly PL19 1 34 2 Pull out the Toner Cartridge Y to the front by the handle s6600 068 Front ...

Page 390: ...uched 1 Open the Front Door Assembly PL19 1 34 2 Open the Right Side Door PL19 1 96 3 Open the Rear Door Assembly PL19 1 95 4 Open the Top Cover Assembly PL19 1 1 5 Remove the Waste Cartridge page 4 50 6 Lift the Transfer Belt Assembly PL6 1 1 by the handles on the left and right sides and then pull it out to the front Note Keep the Transfer Belt Assembly on a flat workbench free of foreign substa...

Page 391: ...rkCentre 6605 Service Manual 4 39 Waste Cartridge Lock PL6 1 5 1 Open the Right Side Door PL19 1 96 2 Rotate the Waste Cartridge Lock PL6 1 5 counterclockwise 3 Remove the screw silver 6mm that holds the Waste Cartridge Lock on the shaft and remove the handle s6600 158 ...

Page 392: ...ser to avoid being burned 1 Remove the Transfer Belt Assembly page 4 38 2 Remove the Imaging Units Y M C K page 4 48 3 Remove the Top Cover Assembly SFP page 4 115 MFP page 4 118 4 Release the CTD Spring PL6 1 13 from the Left Transfer Belt Guide Assembly PL6 1 6 5 Remove the four screws silver 6mm that attach the Left Transfer Belt Guide Assembly to the printer and remove the guide Assembly s6600...

Page 393: ...r is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Upper Transfer Belt Chute Assembly page 4 80 Note When performing the following step use caution not to drop and lose the CTD Spring PL6 1 13 2 Remove the CTD Spring PL6 1 13 from the Left Transfer Belt Guide Assembly PL6 1 6 3 Remove the CTD Spring from the frame s6600 159 Rear ...

Page 394: ...e CTD Sensor Assembly PL6 1 14 pull the shaft on the right side out of the hole on the guide and then raise the CTD Sensor Assembly 5 Release the harness from the harness guide of the CTD Sensor Assembly 6 Unplug the connector and remove the CTD Sensor Assembly 7 Remove the CTD Spring from the CTD Sensor Assembly s6600 160 Rear ...

Page 395: ...void being burned 1 Remove the Fuser Assembly page 4 46 2 Remove the Waste Cartridge page 4 50 3 Remove the Transfer Belt Assembly page 4 38 CAUTION When performing the following step use caution not to drop and lose the Transfer Belt Latch Spring PL6 1 8 4 Release the hook on the Transfer Belt Right Latch Arm PL6 1 11 and pull it out of the shaft while removing the Transfer Belt Latch Spring 5 Re...

Page 396: ...sembly Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual 4 44 Replacement Note When installing the Transfer Belt Right Rear Spring make sure that one end of the spring is hooked on the frame s6600 162 ...

Page 397: ...hot Take added care when handling the fuser to avoid being burned 1 Remove the Transfer Belt Assembly page 4 38 2 Remove the Right Cover Assembly page 4 131 Note When performing the following step use caution not to drop the Dowel Pin PL6 1 15 3 Remove the Coupling Actuator PL6 1 4 4 Pull out the Dowel Pin 5 Remove the Coupling Kit PL6 1 99 s6600 163 ...

Page 398: ...sembly PL7 1 1 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Open the Rear Door Assembly PL19 1 95 2 Press up on the Fuser latch release at the lower left to unlock the Fuser Assembly and pull it out to the rear by the handles on the left and right sides s6600 072 Rear ...

Page 399: ... Assembly connected to the Imaging Unit Y WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Transfer Belt Assembly page 4 38 2 Remove the Imaging Units Y M C K page 4 48 3 Remove the Top Cover Assembly SFP page 4 115 MFP page 4 118 4 Remove the screw silver 6mm that attaches the Transfer CRUM Connector Assembly 5 Release the harness from the h...

Page 400: ...he same for all four Imaging Units this procedure describes the removal of the Imaging Unit Y only 1 Remove the Waste Cartridge page 4 50 2 Press down on the the handle and then pull out the Imaging Unit Y CAUTION Store the Imaging Unit in a drawer cabinet or light shielded cover to avoid damaging the drum while the Imaging Unit is out of the printer s6600 165 ...

Page 401: ...00 and WorkCentre 6605 Service Manual 4 49 Cleaner Assembly Cleaner Assembly Base PL8 1 6 PL8 1 9 1 Remove the Waste Cartridge page 4 50 2 Pull out the Cleaner Assembly PL8 1 6 3 Release the hook holding the Cleaner Assembly Base PL8 1 9 and remove it s6600 166 ...

Page 402: ...nd WorkCentre 6605Xerox Internal Use Only Service Manual 4 50 Waste Cartridge PL8 1 7 1 Open the Right Side Door PL19 1 96 2 Rotate the Waste Cartridge Lock PL6 1 5 counterclockwise 3 Pull out the Waste Cartridge PL8 1 7 toward you s6600 167 ...

Page 403: ... Tray Tray Retard Holder Assembly PL9 1 3 PL10 3 3 1 Remove the 550 Cassette Assembly from the printer 2 Release the hook on the rear of the Housing Base PL9 1 25 or PL10 3 25 and remove the Tray Retard Holder Assembly PL9 1 3 PL10 3 3 by swinging it upward and then by pulling it out sideways s6600 168 ...

Page 404: ... Cassette Assembly from the printer 2 Remove the Tray Retard Holder Assembly page 4 51 3 Release the hook holding the Tray Retard Shaft PL9 1 6 PL10 3 6 and remove the shaft together with the Feed Roller Assembly PL9 1 4 PL10 3 4 by pulling it out sideways 4 Release the hook that holds the Feed Roller Assembly and slide the roller off the shaft s6600 169 ...

Page 405: ... 2 Remove the two Joint Screws PL10 1 17 that attach the Optional 550 Sheet Feeder PL10 1 1 to the printer WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 3 Raise the printer while holding the recessed areas on both sides and separate it from the Optional 550 Sheet Feeder Note Although the illustration shows the MFP the procedure details apply equally to...

Page 406: ...separate the printer from the Optional 550 Sheet Feeder 1 Remove the 550 Option Cassette Assembly from the Optional 550 Sheet Feeder 2 Remove the screw silver tapping 8mm that attaches the 550 Option Left Side Cover PL10 1 2 to the feeder 3 Remove the 550 Option Left Side Cover by releasing the two bosses on its rear and then the two bosses on its front while flexing its rear end outward s6600 171...

Page 407: ...opper PL10 1 6 1 Remove the Optional 550 Sheet Feeder from the printer page 4 53 2 Remove the 550 Cassette Assembly from the Optional 550 Sheet Feeder 3 Turn the Optional 550 Sheet Feeder over 4 Remove the screw silver tapping 8mm that attaches the Cassette Stopper PL10 1 6 to the feeder and remove the stopper s6600 172 Rear ...

Page 408: ...n the harness coming out of the 550 Option Feed Clutch Assembly PL10 1 8 and then release the harness from the harness guide 3 Remove the E ring holding the the 550 Option Feed Clutch Assembly and then pull the 550 Option Feed Clutch Assembly off of the shaft Replacement Note When installing the 550 Option Feed Clutch Assembly align the recess on the 550 Option Feed Clutch Assembly with the lug on...

Page 409: ... to separate the printer from the Optional 550 Sheet Feeder 1 Remove the 550 Option Cassette Assembly from the Optional 550 Sheet Feeder 2 Remove the 550 Option Left Side Cover page 4 54 3 Unplug connector P J4221 from the 550 Option Drive Assembly PL10 1 9 4 Remove the four screws silver tapping 8mm that attach the 550 Option Drive Assembly to the feeder and remove the drive assembly s6600 174 ...

Page 410: ...l 550 Sheet Feeder 1 Remove the 550 Option Cassette Assembly from the Optional 550 Sheet Feeder 2 Remove the 550 Option Left Side Cover page 4 54 3 Disengage the all connectors on the 550 Option Feeder Board PL10 1 10 4 Remove the clamp secured on the frame by sliding it to the left 5 Remove the three screws silver tapping 8mm that attach the 550 Option Feeder Board to the feeder and remove the bo...

Page 411: ...ng or removing this part you do not need to separate the printer from the Optional 550 Sheet Feeder 1 Remove the 550 Option Left Side Cover page 4 54 2 Unplug connector P J4211 from the 550 Size Switch Assembly PL10 1 11 3 Remove the screw silver tapping 8mm that attaches the 550 Size Switch Assembly to the feeder and remove the switch assembly s6600 122 ...

Page 412: ...he 550 Option Feed Clutch Assembly page 4 56 3 Unplug connectors P J4201 P J4202 and P J4214 on the harness coming from the 550 Option Main Feed Assembly PL10 2 1 and then release the harness from the harness guide 4 Remove the two screws silver tapping 8mm that attach the 550 Option Main Feed Assembly and remove the 550 Option Main Feed Assembly while pulling the harness out of the hole on the fr...

Page 413: ... together with the shaft 4 Remove the screw silver tapping 8mm that attaches the Nudger 2 Spring Bracket to the printer and remove the bracket 5 Release the harness coming out of the 550 Option Regi Clutch Assembly from the harness guide 6 Remove the E ring holding the the 550 Option Regi Clutch Assembly and then pull the clutch Assembly off of the shaft Replacement Note When installing the 550 Op...

Page 414: ... 4 62 550 Option Feed Roller Assembly PL10 2 3 1 Remove the Optional 550 Sheet Feeder from the printer page 4 53 2 Remove the 550 Option Cassette Assembly from the Optional 550 Sheet Feeder 3 Release the hook holding the Feed Roller Assembly PL10 2 3 and slide the assembly off the shaft s6600 125 ...

Page 415: ...embly page 4 65 2 Release the hook holding the Turn Gear PL13 1 7 and remove the gear 3 Unlock the TA Bearing PL13 1 6 and remove it by rotating it 4 Unlock the Duplex Bearing PL13 1 1 rotate it and then slide it onto the shaft 5 Slide the TA1 Roller Assembly PL13 1 2 to the left and remove it from the end of the right shaft s6600 126 Front TA1 Roller TA Bearing Duplex Bearing ...

Page 416: ... 2 Release the hook holding the Turn Gear PL13 1 7 and remove the gear 3 Unlock the TA Bearing PL13 1 6 and remove it by rotating it 4 Unlock the Duplex Bearing PL13 1 1 rotate it and then slide it onto the shaft 5 Slide the TA2 Roller Assembly PL13 1 3 to the left and remove it from the end of the right shaft s6600 127 Front TA2 Roller Duplex Bearing TA Bearing Turn Gear ...

Page 417: ...ly page 4 71 2 Remove the Drive Assembly SFP page 4 11 MFP page 4 16 3 Unplug connector P J21 from the MCU Board and release the harness from the clamps 4 Remove the two screws silver 6mm silver tapping 8mm that attach the Bypass Tray Frame Assembly PL13 2 1 5 Remove the Bypass Tray Frame Assembly while guiding the harness through the hole in the frame s6600 128 P J21 ...

Page 418: ...ay Frame Assembly page 4 65 2 Unplug connector P J212 of the Bypass Tray No Paper Sensor Interlock Photo Sensor PL13 2 4 3 Release the hook holding the Bypass Tray No Paper Bracket PL13 2 3 and remove the Bypass Tray No Paper Bracket together with the Bypass Tray No Paper Sensor 4 Release the hook holding the Bypass Tray No Paper Sensor and remove it s6600 145 ...

Page 419: ...rame Assembly page 4 65 2 Remove the screw silver tapping 8mm that attaches the Bypass Tray Harness Guide PL13 2 6 and remove the Bypass Tray Harness Guide together with the Bypass Tray Sensor Interlock Photo Sensor PL13 2 4 3 Unplug connector P J211 of the Bypass Tray Sensor 4 Release the hook holding the Bypass Tray Sensor and remove the sensor s6600 129 ...

Page 420: ...l Use Only Service Manual 4 68 Feed Roller Assembly PL13 2 10 1 Remove the 550 sheet Paper Tray PL9 1 1 2 Remove the Bypass Tray Assembly page 4 71 3 Release the hook holding the Feed Roller Assembly and remove the Feed Roller Assembly by sliding it to the right s6600 130 ...

Page 421: ...ypass Tray Feed Shaft PL13 2 14 4 Release the hook holding the Left Bypass Tray Cam PL13 2 11 and slide the cam to the right 5 Slide the Roller Kit Assembly PL13 2 98 to the left to release the right end of the shaft and then swing the right end of the shaft toward the front while shifting the shaft to the right in order to free the left end Replacement Note Make sure that the solenoid actuator is...

Page 422: ...ass Tray Feed Gear and remove the gear from the Bypass Tray Feed Shaft PL13 2 14 4 Remove the screw silver tapping 8mm that attaches the Bypass Tray Harness Guide PL13 2 6 and then move the Bypass Tray Harness Guide sideways together with Bypass Tray Sensor PL13 2 4 5 Unplug connector P J214 on the harness coming from the Bypass Tray Feed Solenoid 6 Remove the screw silver tapping 8mm that attache...

Page 423: ...kCentre 6605 Service Manual 4 71 Bypass Tray Assembly PL13 3 1 1 Remove the 550 sheet Paper Tray PL9 1 1 from the printer 2 Pull the Bypass Tray Assembly PL13 3 1 out toward you Note The SFP is shown here but the procedure is exactly the same for the MFP s6600 175 Front ...

Page 424: ...ay Cover Assembly PL13 3 2 3 Remove the paper guide from the cover by flexing the paper guide to release the bosses from the holes in both the cover and the tray assembly and by releasing the Damper Spring PL13 3 3 4 Remove the Bypass Tray Cover Assembly PL13 3 2 by flexing it to release the bosses from the holes Replacement Note Check that the Damper Spring is correctly in place s6600 176 s6600 1...

Page 425: ...over PL13 3 4 1 Remove the 550 Cassette Assembly from the printer Note If the hook position is difficult to locate in the following step this step can be performed after the removing the Bypass Tray Assembly page 4 71 2 Release the two hooks holding the Bypass Tray Lower Cover PL13 3 4 and remove the cover s6600 076 Front ...

Page 426: ...4 74 Bypass Tray Chute Assembly PL13 3 5 1 Remove the Bypass Tray Assembly page 4 71 2 Remove the Bypass Tray Cover Assembly page 4 72 3 Remove the Bypass Tray Lower Cover page 4 73 Note This figure shows the Bypass Tray Chute Assembly PL13 3 5 as it appears after the covers are removed s6600 178 ...

Page 427: ...ss Tray Retard Spring PL13 3 13 through the access hole on the underside of the tray 3 Release the ends of the Bypass Tray Retard Plate Assembly from the bosses and move the plate as far forward as possible 4 Slide the Retard Holder Assembly PL13 3 14 to the left and remove it upward by releasing the right shaft first s6600 179 Underside of Bypass Tray Retard Spring Access Hole Retard Plate Ends ...

Page 428: ... 4 71 2 Turn over the Bypass Tray Assembly 3 Remove the pinch spring from the roller being removed 4 Remove the Bypass Tray Pinch Roller PL13 3 9 Replacement Note The TA1 and TA2 Pinch Springs are not the same Carefully note the difference in the springs when removing and use caution not to confuse the springs when reinstalling s6600 180 TA2 Pinch Springs TA1 Pinch Springs ...

Page 429: ...embly PL14 1 1 and release the wire from the harness guide 4 Remove the Rear Cover Links by raising the Rear Cover slightly so that the holes on the Rear Cover Links can be released from the keyed bosses on the left and right 5 Raise the steel hinge pin on the left side and slide the pin to the right to remove it 6 Swing the right side of the assembly out so that the corner is clear of the frame t...

Page 430: ...nal Use Only Service Manual 4 78 Note Perform the following step only if you need to separate the Duplex Assembly from the Rear Door Assembly 7 Remove the four screws silver tapping 8mm that attach the Duplex Assembly to the Rear Cover and remove the assembly s6600 184 ...

Page 431: ...Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 79 Transfer Roller PL14 1 2 1 Open the Rear Door Assembly PL19 1 95 2 Remove the Transfer Roller upward while squeezing the tabs holding it s6600 133 Rear ...

Page 432: ...n handling the fuser to avoid being burned 1 Remove the Fuser Assembly page 4 46 2 Remove the Transfer Belt Assembly page 4 38 3 Remove the screw silver tapping 8mm that attaches the R CTD Guide PL6 1 12 to the printer and remove the guide 4 Raise the right end of the Upper Transfer Belt Chute Assembly PL15 1 6 release the hook on the left from the hole and remove the Upper Transfer Belt Chute Ass...

Page 433: ...mbly page 4 46 2 Remove the Transfer Roller page 4 79 3 Remove the Waste Cartridge page 4 50 4 Remove the Waste Cartridge Lock page 4 39 5 Remove the Development HVPS Board page 4 99 6 Remove the IP Board SFP page 4 102 MFP page 4 104 7 Remove the Drive Assembly SFP page 4 11 MFP page 4 16 8 Remove the Duplex Assembly page 4 77 9 Remove the four screws silver 6mm that attach the S3 Rear Frame PL4 ...

Page 434: ...rnal Use Only Service Manual 4 82 10 Unplug connector P J234 on the harness coming from the Regi Clutch Assembly PL15 1 8 and release the harness from the harness guide 11 Remove the E ring holding the Regi Clutch Assembly and pull the assembly off the shaft s6600 138 ...

Page 435: ...sette Stopper PL15 1 10 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Lower Regi Chute Opt 550 Regi Chute page 4 85 2 Remove the screw silver tapping 8mm that attaches the CST Stopper PL15 1 10 to the printer and remove the stopper s6600 139 Front ...

Page 436: ... Remove the Waste Cartridge page 4 50 4 Remove the Waste Cartridge Lock page 4 39 5 Remove the Front Door Assembly page 4 128 6 Remove the Right Cover Assembly page 4 131 7 Remove the Left Cover Assembly SFP page 4 134 MFP page 4 136 8 Remove the IP Board SFP page 4 102 MFP page 4 104 9 Remove the Duplex Assembly page 4 77 10 Release the screw silver tapping 8mm that attaches the Lower A Duplex Ch...

Page 437: ...ery hot Take added care when handling the fuser to avoid being burned 1 Remove the 550 Cassette Assembly from the printer 2 Remove the Transfer Roller page 4 79 3 Remove the Duplex Assembly page 4 77 4 Remove the Transfer HVPS Board page 4 108 5 Remove the Opt 550 Regi Chute by releasing the two bosses and by sliding the Opt 550 Regi Chute downward to release the hook s6600 141 ...

Page 438: ...age 4 21 4 Remove the Lower Regi Chute Opt 550 Regi Chute page 4 85 5 Remove the Regi Clutch Assembly page 4 81 6 Remove the Inner Transfer Wire Housing Assembly PL18 1 30 by removing the screw silver 6mm near the bottom and by releasing the two hooks on the sides 7 Release the harness from the PH Harness Guide PL18 1 29 8 Remove the PH Harness Guide by removing the screw silver 6mm that attaches ...

Page 439: ...al Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 87 10 Unplug connectors P J13 P J23 and P J39 from the MCU Board PL18 1 13 and release the harness from the clamp 11 Pull the harness out of the hole on the frame s6600 083 Front ...

Page 440: ...that attach the Rear Hinge Bracket PL14 1 4 and remove the Rear Hinge Bracket 14 Remove the Regi Chute Assembly by releasing its right lug from the recess while moving the shaft end of the Regi Clutch Assembly along the recess on the left frame of the printer Replacement Note When installing the Inner Transfer Wire Housing Assembly check that the ends of the four springs fit correctly into the hol...

Page 441: ...5 Service Manual 4 89 Right Regi Bearing PL15 2 2 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Regi Chute Assembly page 4 86 2 Unlock the Right Regi Bearing PL15 2 2 by rotating it counterclockwise and remove it s6600 080 ...

Page 442: ...Regi Bearing page 4 89 2 Release the harness from the harness guide of the Duplex Gear Cover PL15 2 3 3 Remove the three screws silver tapping 8mm that attach the Duplex Gear Cover to the printer and remove the cover CAUTION The gears and shafts of the Duplex Clutch Assembly easily fall off of the assembly Use care when removing to avoid losing or damaging any of the parts 4 Remove the Duplex Clut...

Page 443: ...The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Regi Chute Assembly page 4 86 2 Unplug connector P J392 on the harness coming from the Feed Clutch Assembly and release the harness from the harness guide 3 Remove the E ring holding the the Feed Clutch Assembly and then pull the clutch off of the shaft s6600 082 ...

Page 444: ...Only Service Manual 4 92 Feed Roller Assembly PL15 2 7 1 Remove the 550 Cassette Assembly from the printer 2 Remove the Bypass Tray Assembly page 4 71 3 Release the latch that holds the Feed Roller Assembly on the shaft and slide the roller to the right off the shaft s6600 185 ...

Page 445: ...being burned 1 Remove the Right Cover Assembly page 4 131 2 Remove the Exit Cover page 4 125 3 Remove the two screws silver 6mm that attach the Exit Assembly PL17 1 1 to the printer and remove the Exit Assembly 4 Unplug connectors P J151 and P J154 of the Exit Assembly 5 Remove the two screws silver tapping 8mm that attach the Exit Tray Cover PL17 1 20 to the Exit Assembly and remove the cover s66...

Page 446: ...l Actuator PL17 1 10 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Exit Cover page 4 125 2 Remove the Stack Full Actuator PL17 1 10 by swinging it 90 upward and by releasing the left end and then by releasing the right end from the hole s6600 085 Front ...

Page 447: ...8 2 Remove the Top Cover Assembly SFP page 4 115 MFP page 4 118 3 Remove the Development HVPS Board page 4 99 4 Remove the IP Board SFP page 4 102 MFP page 4 104 5 Remove the Drive Assembly SFP page 4 11 MFP page 4 16 6 Remove the Exit Assembly page 4 93 7 Unplug connectors P J38 and P J40 connected to the MCU Board PL18 1 13 and release the harness from the clamp and the harness guide 8 Unplug th...

Page 448: ...nd WorkCentre 6605Xerox Internal Use Only Service Manual 4 96 9 Remove the screw silver tapping 8mm that attaches the Exit Drive Assembly 10 Release the two latches holding the Exit Drive Assembly and remove the exit assembly s6600 086 Front ...

Page 449: ...e 4 136 3 Remove the Lower Left Hand Rear Cover page 4 124 4 Remove the seven screws silver 6mm that attach the MFP Rear IP Board Plate PL18 1 24 to the printer and remove the plate 5 Remove the screw silver 6mm that attaches the MFP Bottom IP Board Guard to the printer and remove the guard 6 Remove the two screws silver 6mm that attach the Fax Board PL18 1 41 disengage the connectors and remove t...

Page 450: ...er Assembly SFP page 4 134 MFP page 4 136 Tip Release the harnesses from the clamps to ease unplugging the connectors on the MCU Board 4 Unplug all connectors from the MCU Board PL18 1 13 5 Remove the four screws silver 6mm that attach the MCU Board to the printer and remove the board 6 After replacing the board enter Service Mode and perform Initialize Slave on page 2 31 s6600 069 Front 30 P J No...

Page 451: ...4 MFP page 4 136 3 Remove the five screws silver tapping 8mm silver 6mm that attach the Development HVPS Board PL18 1 14 and remove the Development HVPS Board while releasing the two hooks 4 Unplug connectors P J181 and P J182 from the Development HVPS Board and remove the board Note When installing the Development HVPS Board check that the six springs are correctly in contact with the Development...

Page 452: ...P Board Cover 2 Unplug the connector from the Hard Disk Package Kit PL18 1 21 3 SFP Remove the Hard Disk Package Kit by pulling out to release the front lug then sliding forward to release the two rear lugs MFP Remove the Hard Disk Package Kit by pulling out to release the upper lug then sliding upward to release the two lower lugs s6600 187 Rear ...

Page 453: ...Service Parts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 101 s6600 089 Rear ...

Page 454: ...move the Control Panel Assembly page 4 7 2 Remove the Front Door Assembly page 4 128 3 Remove the Left Cover Assembly page 4 134 4 Remove the Hard Disk and or Wireless Kit if installed 5 Remove the four screws silver 6mm that attach the IP Board Top Plate PL18 1 19 to the printer and remove the plate 6 Remove the five screws silver 6mm that attach the IP Board Bottom Plate PL18 1 20 to the printer...

Page 455: ...nectors from the IP Board 8 Remove the eleven screws silver 6mm that attach the IP Board to the printer ten from the board one from the USB port at the rear and remove the board Replacement Note Make sure the top edge of the board is under the metal hook at the top s6600 142 Rear 101 810 102 1302 401 1502 FFC 1501 NVRAM ...

Page 456: ...w IP Board 1 Remove the Front Door Assembly page 4 128 2 Remove the Left Cover Assembly page 4 136 3 Remove the Lower Left Hand Rear Cover page 4 124 4 Remove the Fax Board page 4 97 5 Remove the three screws silver 6mm that attach the MFP Top IP Board Plate PL18 1 19 and remove the plate by removing the grounding wire 6 Remove the four screws silver 6mm that attach the IP Board Bottom Plate PL18 ...

Page 457: ...and WorkCentre 6605 Service Manual 4 105 7 Release the harness from the IP Board Top Guard Bypass Tray Harness Guide 8 Remove the two screws silver 6mm that attach the IP Board Top Guard Bypass Tray Harness Guide to the printer and remove the guard s6600 102 Rear ...

Page 458: ...d 10 Remove the eleven screws silver 6mm that attach the IP Board to the printer ten from the board one from the USB port at the rear and remove the board 11 When replacing the IP Board with a new one transfer the two NVRAM chips U71 and 72 and any optional memory to the replacement board s6600 189 P J No 101 111 402 403 12 8 Rear NVRAM NVRAM ...

Page 459: ...nual 4 107 Wireless Kit PL18 1 27 1 Open the IP Board Cover CAUTION Use of excessive force during removal can damage the Wireless Kit Be sure to fully release the latch to avoid damage to the Wireless Kit 2 Press and hold the latch release while pulling the Wireless Kit to unplug it s6600 191 ...

Page 460: ...emove the Waste Cartridge page 4 50 3 Remove the Waste Cartridge Lock page 4 39 4 Remove the Front Door Assembly page 4 128 5 Remove the Right Cover Assembly page 4 131 6 Remove the Left Cover Assembly SFP page 4 134 MFP page 4 136 7 MFP only Remove the FAX Board page 4 97 8 Remove the IP Board SFP page 4 102 MFP page 4 104 9 SFP only Remove the four screws silver 6mm that attach the Rear IP Board...

Page 461: ...ts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 109 10 Remove the four screws silver 6mm that attach the S3 Rear Frame PL4 1 6 to the printer and remove the frame s6600 137 ...

Page 462: ... attach the Transfer HVPS Board and move the board away from the frame enough to access the connectors CAUTION The harnesses connected to the Transfer HVPS Board have little slack Pull carefully on the board to avoid damage to the connectors or wires Note Release the harness from the guide to allow enough slack to unplug the connector 13 Unplug P J1821 and the Faston connector from the Transfer HV...

Page 463: ...ly page 4 46 2 Remove the Waste Cartridge page 4 50 3 Remove the Waste Cartridge Lock page 4 39 4 Remove the Front Door Assembly page 4 128 5 Remove the Right Cover Assembly page 4 131 6 Unplug connector P J48 of the LVPS 7 Remove the screw and the grounding wire 8 Remove the two screws silver 6mm that attach the Inlet Harness Guide to the printer and remove the guide 9 Release the two hooks holdi...

Page 464: ...the Waste Cartridge Lock page 4 39 4 Remove the Front Door Assembly page 4 128 5 Remove the Right Cover Assembly page 4 131 6 Disengage the all connectors on the LVPS 7 Remove the screw silver 6mm that attaches the Upper LVPS Duct and remove the duct while unlocking it by pressing the base of the hook 8 Remove the two screws silver 6mm that attach the R Frame Handle to the printer and remove the h...

Page 465: ...Service Parts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 113 s6600 194 P J No 501 42 41 43 508 507 47 48 509 40 503 ...

Page 466: ...r Assembly page 4 128 2 Remove the Left Cover Assembly SFP page 4 134 MFP page 4 136 3 Remove the Development HVPS Board page 4 99 4 Remove the IP Board SFP page 4 102 MFP page 4 104 5 Remove the Drive Assembly SFP page 4 11 MFP page 4 16 6 Remove the screw silver 6mm that attaches the Varistor Assembly to the printer and remove the assembly s6600 195 ...

Page 467: ...he Left Cover Assembly page 4 134 3 Remove the Left Sub top Cover page 4 126 4 Remove the Exit Cover page 4 125 5 Open the Top Cover Assembly 6 Remove the Transfer 2 Link PL19 1 4 from the Transfer Link Coupling 7 Remove the two screws silver tapping 8mm that attach the Right Hinge Bracket PL19 1 20 to the printer and remove the bracket 8 Shift the Top Cover Assembly to the right to release the co...

Page 468: ...Service Parts Disassembly Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual 4 116 s6600 292 Front Right Hinge Bracket Transfer 2 Link Transfer Link Coupling Left Hinge Bracket ...

Page 469: ... Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 117 Note When the installation hole on the Transfer Link Coupling for the Transfer 2 Link is retracted raise it by accessing the Transfer Link Coupling from inside the frame s6600 136 ...

Page 470: ...page 4 120 3 Remove the Exit Cover page 4 125 4 Open the Top Cover Assembly 5 Remove the Transfer 2 Link PL19 1 4 from the Transfer Coupling Link 6 Remove the two screws silver tapping 8mm that attach the Right Hinge Bracket PL19 1 29 to the printer and remove the bracket 7 Shift the Top Cover Assembly to the right to release the cover from the Left Hinge Bracket PL19 1 15 then lift up to remove t...

Page 471: ...l Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 119 Note If the installation hole on the Transfer Link Coupling for the Transfer 2 Link is retracted raise it by accessing the Transfer Link Coupling from inside the frame s6600 136 ...

Page 472: ...9 1 14 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the USB Hub Board page 4 121 2 Remove the Scanner Assembly page 4 138 3 Remove seven screws three silver tapping 8mm four silver 6mm that attach the MFP Left Hand Inner Pole Cover to the printer and remove the cover s6600 147 Rear ...

Page 473: ...ard PL19 1 15 Note This procedure applies only to the MFP The USB Hub Board is not present in the SFP 1 Remove the Left Cover Assembly page 4 136 2 Unplug the two connectors from the USB Hub Board 3 Remove the three screws silver 6mm that attach the USB Hub Board to the printer and remove the board s6600 149 Front ...

Page 474: ... 4 122 MFP Upper Right Hand Pole Cover PL19 1 19 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Fuser Assembly page 4 46 2 Carefully pry out the Upper Right Hand Pole Cover with a small flat blade screwdriver or similar tool s6600 150 Rear ...

Page 475: ...Right Hand Inner Pole Cover PL19 1 20 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Scanner Assembly page 4 138 2 Remove the two screws silver tapping 8mm that attach the Right Hand Inner Pole Cover to the printer and remove the cover s6600 151 Rear ...

Page 476: ...wer Left Hand Rear Cover PL19 1 23 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Open the Rear Door Assembly PL19 1 95 2 Release the boss that holds the Lower Left Hand Rear Cover and remove it by sliding it upward until the two hooks are released s6600 152 Rear ...

Page 477: ...hot Take added care when handling the fuser to avoid being burned 1 Remove the Left Cover Assembly SFP page 4 134 MFP page 4 136 2 SFP Only Remove the Left Sub top Cover page 4 126 3 MFP Only Remove the Scanner Assembly page 4 138 4 Remove the two screws silver tapping 8mm that attach the Exit Cover to the printer and remove the cover s6600 153 Rear ...

Page 478: ...p Cover PL19 1 10 WARNING The Fuser is very hot Take added care when handling the fuser to avoid being burned 1 Remove the Right Cover Assembly page 4 131 2 Remove the Left Cover Assembly page 4 134 3 Remove the screw 6mm silver that attaches th e Left Sub Top Cover to the printer and remove the cover s6600 219 Front ...

Page 479: ...ed care when handling the fuser to avoid being burned 1 Remove the Right Cover Assembly page 4 131 2 Unplug connector P J42 from the LVPS PL18 1 34 and release the harness from the guides 3 Open the Top Cover 4 Remove the two screws silver tapping 8mm that attach the Right Side Interlock Bracket PL19 1 22 to the printer and remove the Right Interlock Switch Assembly s6600 196 P J42 ...

Page 480: ...o simplify the Front Door removal 2 Open the Front Door Assembly 3 Rotate the ends of the left and right Front Straps SFP PL19 1 31 MFP 19 1 39 90 degrees to release them from the slots on printer 4 Push the hinge on either the left or right side enough to release the hinge from the boss Then slide the door in the other direction to free the other hinge boss and remove the door s6600 197 Front ...

Page 481: ... as you remove the screws support the door from underneath 3 Remove the four screws silver tapping 8mm that attach the Rear Door Assembly to the printer and remove the cover Note The removal procedure for Rear Cover Link is the same on both the right and left sides 4 Remove the Rear Cover Links PL19 1 14 by raising the Rear Cover slightly so that the hole on each Rear Cover Link can be released fr...

Page 482: ...move the two screws silver tapping 8mm that attach each of the Right Side Door Straps SFP PL19 1 29 MFP PL 19 1 37 to the Right Cover Assembly PL19 1 97 3 Remove the Right Side Door Assembly while flexing it to release the bosses one by one from the holes Tip When removing the Right Side Door lift it to the almost closed position to allow it to flex easily s6600 199 Front SFP ...

Page 483: ... Assembly page 4 128 6 SFP only Remove the screw silver tapping 8mm that attaches the Right Top Cover to the frame Note For the next two steps refer to the inset in the illustration on page 4 133 7 MFP only Remove the screw silver tapping 8mm that attaches the Rear Right Pole Cover PL 19 1 35 then release the hook and remove the cover 8 MFP only Remove the screw silver tapping 8mm that attaches th...

Page 484: ...1 Remove the two screws silver tapping 8mm and the one screw silver 6mm that attach the front of the Right Cover Assembly 12 Release the three bosses on the front of the Right Cover Assembly release the two hooks below the recessed grip using a flatblade screwdriver or something similar while flexing the front end slightly outward and then release the two bosses on the rear end 13 Remove the Right...

Page 485: ...Service Parts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 133 s6600 091 Front Rear Right Pole Cover Front Right Pole Cover MFP ...

Page 486: ... Manual 4 134 SFP Left Cover Assembly PL19 1 98 1 Remove the Control Panel Assembly page 4 7 2 Remove the Front Door Assembly page 4 128 3 Loosen the knurled screw that secures the IP Board Cover PL19 1 44 slide the cover rearward and remove the two screws silver tapping 8mm s6600 205 Rear ...

Page 487: ...ch the Left Cover Assembly at the rear 6 Remove the screw silver tapping 8mm that attaches the Left Cover Assembly at the top on the side above the IP Board Cover 7 Remove the screw silver 6mm that attaches the Left Cover Assembly at the top near the front 8 Remove the screw silver 6mm that attaches the front of the Left Cover Assembly 9 Release the boss on the bottom front of the Left Cover Assem...

Page 488: ...ernal Use Only Service Manual 4 136 MFP Left Cover Assembly PL19 1 98 1 Remove the Front Door Assembly page 4 128 2 Lossen the knurled screw that attaches the IP Board Cover PL19 1 44 slide the cover rearward and remove the two screws silver tapping 8mm s6600 092 Rear ...

Page 489: ...two screws silver 6mm that attach the rear of the Left Cover Assembly 6 Remove the screw silver 6mm that attaches the Left Cover Assembly at the top near the front 7 Remove the screw silver 6mm that attaches the front of the Left Cover Assembly 8 Release the boss on the bottom front of the Left Cover Assembly release the two hooks below the recessed grip using a flatblade screwdriver or the like w...

Page 490: ... being burned 1 Remove the Fuser Assembly page 4 46 2 Remove the Waste Cartridge page 4 50 3 Remove the Waste Cartridge Lock page 4 39 4 Remove the Front Door Assembly page 4 128 5 Remove the Right Cover Assembly page 4 131 6 Remove the Left Cover Assembly page 4 136 7 Remove the Lower Left Hand Rear Cover page 4 124 8 Remove the Upper Right Hand Pole Cover page 4 122 9 Remove the Control Panel As...

Page 491: ...emove the seven screws silver 6mm that attach the MFP Rear IP Board Plate PL18 1 24 to the printer and remove the MFP Rear IP Board Plate 11 Remove the three screws silver 6mm that attach the MFP Top IP Board Plate PL18 1 19 and remove the MFP Top IP Board Plate by removing the grounding wire s6600 094 Rear ...

Page 492: ...d WorkCentre 6605Xerox Internal Use Only Service Manual 4 140 12 Release the harness from the cable guides in the IP Board Top Guard PL18 1 48 13 Remove the two screws silver 6mm that attach the IP Board Top Guard and remove it s6600 102 Rear ...

Page 493: ...4 141 14 Unplug the two connectors P J1502 and P J1501 from the IP Board PL18 1 22 and then release the harness from the harness guide 15 Unplug the flat cable connected to the IP Board and remove the FFC Core Holder PL19 1 12 while releasing the four hooks holding it s6600 095 Rear P J1502 P J1501 ...

Page 494: ...screws one silver 6mm and one silver tapping 8mm that attach the left side of the Scanner Assembly 17 Remove the special screw silver tapping 8mm that attaches the right side of the Scanner Assembly 18 Slide the Scanner Assembly to the left until the four bosses are released and lift it off the printer s6600 096 Rear ...

Page 495: ...Assembly page 4 128 5 Remove the Right Cover Assembly page 4 131 6 Remove the Left Cover Assembly page 4 136 7 Remove the Lower Left Hand Rear Cover page 4 124 8 Remove the Upper Right Hand Pole Cover page 4 122 9 Remove the Control Panel Assembly page 4 8 10 Remove the Scanner Assembly page 4 138 11 Turn the Scanner Assembly over 12 Remove the screw silver tapping 8mm that attaches the Harness Co...

Page 496: ...ce Manual 4 144 14 Turn the Scanner Assembly over 15 Open the DADF Assembly release the hook on the R Hinge PL51 1 8 using a flatblade screwdriver or the like and separate the DADF Assembly from the IIT Assembly while pulling the harness out through the hole on the IIT Assembly s6600 098 ...

Page 497: ...rox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 145 IIT Pick up Module PL51 1 4 1 Open the DADF Top Cover 2 Swing up the tab securing the IIT Pick up until it is released and remove the IIT Pick up s6600 099 ...

Page 498: ...Service Parts Disassembly Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual 4 146 3 Release the two hooks holding the IIT Separation Pad and remove it by swinging it up s6600 100 ...

Page 499: ...is very hot Take added care when handling the fuser to avoid being burned 1 Remove the DADF Assembly IIT Assembly page 4 143 2 Remove the four screws silver tapping 6mm that attach the L Hinge PL51 1 7 to the printer and remove the hinge 3 Remove the screw silver tapping 6mm that attaches the R Hinge PL51 1 8 to the printer and remove the hinge s6600 101 ...

Page 500: ...Service Parts Disassembly Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual 4 148 Harness Drive Harness Assembly s6600 200 P J171 P J331 P J172 P J17 P J33 ...

Page 501: ...Service Parts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 149 Main Harness Assembly s6600 201 P J27 P J251 P J271 P J101 P J10 ...

Page 502: ...ce Parts Disassembly Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual 4 150 SFP Top Harness Assembly s6600 202 A P J19 P J311 P J401 P J28 P J29 P J312 P J30 P J191 P J192 P J193 P J194 ...

Page 503: ...Service Parts Disassembly Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 4 151 s6600 203 A P J40 P J43 P J509 P J501 P J508 P J203 P J507 P J281 S ...

Page 504: ...Service Parts Disassembly Phaser 6600 and WorkCentre 6605Xerox Internal Use Only Service Manual 4 152 ...

Page 505: ...6600 and WorkCentre 6605 Service Manual 5 1 5 Parts Lists In this chapter Serial Number Location and Range Using the Parts List Parts Navigation Phaser 6600 Parts Navigation WorkCentre 6605 Parts Lists Xerox Supplies and Accessories ...

Page 506: ... Number Location and Range Changes to Xerox products are made to accommodate improved components When ordering parts include this information Component s part number Product type or model number Serial Number of the printer The serial number label is located on the rear of the printer as shown ...

Page 507: ...ified throughout this manual are referenced PL For example PL3 1 10 means the part is item 10 of Parts List 3 1 A Black triangle preceding a number followed by a parenthetical statement in an illustrated parts list means the item is a parent assembly made up of the individual parts called out in parentheses The notation with X Y following a part name indicates an assembly that is made up of compon...

Page 508: ...nd WorkCentre 6605 Xerox Internal Use Only Service Manual 5 4 Parts Navigation Phaser 6600 s6600 028 Front PL1 1 PL13 1 PL15 1 PL13 3 PL9 1 PL19 1 PL15 2 PL14 1 PL19 1 PL13 2 PL6 1 s6600 029 Front PL4 1 PL4 1 PL4 1 PL8 1 PL5 1 ...

Page 509: ...Parts Lists Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 5 s6600 030 Front PL2 1 PL3 1 PL8 1 PL7 1 PL17 1 PL17 1 PL3 1 s6600 031 Front PL18 1 PL18 1 ...

Page 510: ...Parts Lists Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 6 s6600 032 Front PL10 3 PL10 2 PL10 1 ...

Page 511: ...s Lists Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 7 Parts Navigation WorkCentre 6605 s6600 023 Front PL1 1 PL13 1 PL15 1 PL13 3 PL9 1 PL19 1 PL15 2 PL14 1 PL51 1 PL13 2 PL6 1 ...

Page 512: ...Parts Lists Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 8 s6600 024 Front PL4 1 PL4 1 PL4 1 PL8 1 PL5 1 s6600 025 Front PL2 1 PL3 1 PL8 1 PL7 1 PL17 1 PL17 1 PL3 1 ...

Page 513: ...Parts Lists Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 9 s6600 026 PL18 1 PL19 1 PL18 1 Front ...

Page 514: ...rographic 5 22 Parts List 9 1 Tray 5 24 Parts List 10 1 Option Feeder 5 27 Parts List 10 2 Option Feeder 5 29 Parts List 10 3 Option Feeder 5 30 Parts List 13 1 Bypass Tray MSI 5 32 Parts List 13 2 Bypass Tray MSI 5 34 Parts List 13 3 Bypass Tray MSI 5 36 Parts List 14 1 Duplex 5 38 Parts List 15 1 Registration Feeder 5 39 Parts List 15 2 Registration Feeder 5 41 Parts List 17 1 Exit 5 43 Parts Li...

Page 515: ...kCentre 6605 Service Manual 5 11 Parts List 1 1 Phaser 6600 UI Control Panel Parts List 1 1 Phaser 6600 UI Control Panel Item Name Part Number 1 Panel Assy UI 110V Control Panel 848K58080 2 Harness Assy UI Control Panel Harness 952K03260 s6600 033 Front 1 2 ...

Page 516: ...ervice Manual 5 12 Parts List 1 1 WorkCentre 6605 UI Control Panel PL 1 1 WorkCentre 6605 UI Control Panel Item Name Part Number 1A Console Assy UI AIO Control Panel Assembly 110 V 848K73136 1B Console Assy UI AIO Control Panel Assembly 220 V 848K73146 s6600 027 Front 1 ...

Page 517: ...orkCentre 6605 Service Manual 5 13 Parts List 2 1 Laser Unit Parts List 2 1 Laser Unit Item Name Part Number 1 ROS Assy with 2 Laser Unit 062K24630 2 Harness Assy ROS Video Laser Unit Video Harness Assembly s6600 034 Front S S J102 J11 P36 J112 1 with 2 2 ...

Page 518: ...Drive Assembly 007K17954 2 Drive Assy Waste Waste Drive Assembly 007K17960 3 Gear Waste 2 Waste Gear 2 4 Bearing Waste 1 Waste Bearing 1 5 Shaft Idler Waste Waste Idler Shaft 6 Bearing Waste 2 Waste Bearing 2 7 Gear Waste 3 Waste Gear 3 8 Kit Drive Shaft Assy with3 7 Drive Shaft Assembly Kit 007K17970 s6600 035 Front S S S S S S S S S S S S S 8 with 3 7 1 6 2 7 6 5 4 3 ...

Page 519: ... Phaser 6600 and WorkCentre 6605 Service Manual 5 15 Parts List 4 1 NOHAD s6600 036 Front S S S S S S S S S S S S S S S 97 with 3 18 99 with 3 4 98 with 15x4 16x4 1 2 3 3 4 18 5 6 7 8 9 10 11 12 12 13 15 15 16 15 16 16 15 16 17 J503 P203 ...

Page 520: ...ch Bracket 6 Frame Rear S3 7 Actuator Belt IL RT 8 Holder Belt IL 9 Spring Belt IL 10 Actuator Belt IL LN 11 Cover Sensor Waste Waste Sensor Cover 12 Screw Fan 13 Fan Main Main Fan 127E86480 14 15 Foot Base Front Front Base Foot 16 Foot 17 Sensor Toner Full Toner Full Sensor 930W00511 18 Latch Rear L Left Rear Latch 97 Kit Latch L with3 18 Left Latch Kit 604K73980 98 Kit Foot Assy with15x4 16x4 Fo...

Page 521: ...rts Lists Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 17 Parts List 5 1 Dispenser s6600 037 Front S S S S S S S S S S S S S S S S S S 1 with 2 2 2 8 9 10 11 4 5 6 7 P141 P144 ...

Page 522: ...p Upper Dispenser Motor Assembly with 2 127K64252 2 Motor Assy Disp Dispenser Motor 127K64260 3 4 Disp Assy Y Dispenser Assembly Y 094K93432 5 Disp Assy M Dispenser Assembly M 094K93422 6 Disp Assy C Dispenser Assembly C 094K93412 7 Disp Assy K Dispenser Assembly K 094K93402 8 Toner Cartridge Y 9 Toner Cartridge M 10 Toner Cartridge C 11 Toner Cartridge K ...

Page 523: ...Phaser 6600 and WorkCentre 6605 Service Manual 5 19 Parts List 6 1 Transfer s6600 038 Front S S S S S E S P131 99 with 15 18 98 with 7 11 6 with 2 8 10 20 24 26 1 2 2 3 4 5 7 8 8 9 10 10 11 12 13 13 14 15 15 16 17 18 19 20 21 22 23 24 26 ...

Page 524: ...er Belt Latch Plate 11 Arm Latch IBT R Transfer Belt Right Latch Arm 12 Guide CTD R Right CTD Guide 13 Spring CTD CTD Spring 809E96300 14 Sensor Assy CTD CTD Sensor Assembly 130K77830 15 Pin Dowel Dowel Pin 16 Shaft Coupling Coupling Shaft 17 Coupling Retract IBT Transfer Belt Retract Coupling 18 Spring Coupling Coupling Spring 19 Cover Harness IBT Transfer Belt Harness Cover 20 Guide Belt L Left ...

Page 525: ...1 Parts List 7 1 Fuser Parts List 7 1 Fuser Item Name Part Number 1A Fusing Assy 110V Fuser Assembly 676K20790 1B Fusing Assy 220V Fuser Assembly 676K20800 2 3 4 5A Harness Assy Htr 100V Heater Harness Assembly 5B Harness Assy Htr 200V Heater Harness Assembly s6600 039 Front 1 5 J47 P281 ...

Page 526: ...Parts Lists Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 22 Parts List 8 1 Xerographic s6600 040 Front S S S S 6 with 9 10 1 1 1 1 8 5 3 4 2 9 10 7 J121 J12 J122 J123 J124 ...

Page 527: ...Deve CRU Assy Imaging Unit C 5 Xero Deve CRU Assy Imaging Unit K 6 Cleaner Assembly with9 10 7 Box Assy Waste Waste Cartridge 8 Connector Assy Crum Trans Transfer CRUM Connector Assembly 9 Cleaner Assembly Base 10 Rod Cleaner 95 Kit Xero Deve CRU Assy Imaging Unit Y with2 604K77581 96 Kit Xero Deve CRU Assy Imaging Unit M with3 604K77571 97 Kit Xero Deve CRU Assy Imaging Unit C with4 604K77561 98 ...

Page 528: ... Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 24 Parts List 9 1 Tray s6600 041 Front 1 with 2 30 3 with 4 7 2 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 21 21 22 23 24 25 26 27 28 30 ...

Page 529: ...aft 7 Holder Retard CST 8 Guide Assy Side L 550 Left Side Guide Assembly 9 Guide Assy Side R 550 Right Side Guide Assembly 10 Gear Pinion 11 Cover BTM Lock 550 12 Rack BTM Lock 550 13 Gear BTM Lock Pinion 14 Gear Lever BTM Lock 15 Lever BTM Lock 16 Gear 40 BTM Lock 17 Spring BTM Lock 18 Spring Lock PB 19 Actuator Lock PB L 20 21 Spring BTM UP 550 A4 22 Holder Spring Retard MSI Bypass Tray Retard S...

Page 530: ... and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 26 96 Kit Roll Assy Feed Feed Roller Assembly Kit with 4 x3 parts 604K77672 97 Kit Holder Assy Retard CST with3 604K77660 Parts List 9 1 Tray Item Name Part Number ...

Page 531: ...Centre 6605 Service Manual 5 27 Parts List 10 1 Option Feeder s6600 042 Front Front S S S S S S S S S S S S S S E 1 with 2 19 PL10 2 2 PL10 2 17 8 17 18 19 18 19 6 7 5 9 15 16 14 10 11 13 7 J420 J4211 DJ271 J419 J422 P4202 P4201 P4214 P4213 J4213 J4221 J421 ...

Page 532: ...ette Stopper 803E10840 7 Foot Assembly 8 Clutch Assy Opt Feed 550 Option Feed Clutch Assembly 005K83210 9 Drive Assy Opt 550 550 Option Drive Assembly 007K18020 10 PWBA Feed H 550 Option Feeder Board 960K62140 11 Switch Assy Size 550 550 Size Switch Assembly 110K16610 12 13 Harness Assy Fdr Drawer1 Drawer 1 Feeder Harness Assembly 14 Harness Assy C2 Size C2 Size Harness Assembly 15 Harness Assy C2...

Page 533: ...2 Option Feeder Item Name Part Number 1 Feed Assy Opt 550 Main with2 3 550 Option Main Feed Assembly 059K71760 2 Clutch Assy Regi 550 Option Regi Clutch Assembly 3 Roll Assy Feed Feed Roller Assembly 4 Gear Opt Feeder 550 Option Feeder Gear 5 Bracket Spring Nudger 6 Feed Sub Assy s6600 043 Front 1 with 2 3 2 3 3 J4201 J4202 J4214 E ...

Page 534: ...0 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 30 Parts List 10 3 Option Feeder s6600 044 Front 1 with 2 30 3 with 4 7 2 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 20 20 21 21 22 23 24 25 26 27 28 29 30 ...

Page 535: ...de Guide Assembly 9 Guide Assy Side R 550 Right Side Guide Assembly 10 Gear Pinion 11 Cover Btm Lock 550 12 Rack Btm Lock 550 13 Gear Btm Lock Pinion 14 Gear Lever Btm Lock 15 Lever Btm Lock 16 Gear 40 Btm Lock 17 Spring Btm Lock 18 Spring Lock PB 19 Actuator Lock PB L 20 Actuator Size 21 Spring Btm Up 550 A4 22 Holder Spring Retard MSI Bypass Tray Retard Spring Holder 23 Spring Retard Cst 24 Rack...

Page 536: ...s Lists Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 32 Parts List 13 1 Bypass Tray MSI Front s6600 045 98 with 1 2 6 7 99 with 1 3 7 1 1 2 3 4 5 6 6 7 7 E S PL13 2 PL13 3 8 9 S ...

Page 537: ...ring Dup Duplex Bearing 2 Roll Assy TA1 TA1 Roller Assembly 3 Roll Assy TA2 TA2 Roller Assembly 4 Gear TA 1 5 Spacer TA2 6 Bearing TA 7 Gear Turn 8 Guide MSI R Right Bypass Tray Guide 9 Guide MSI L Left Bypass Tray Guide 98 Kit Roll Assy 1 with1 2 6 7 Roller Assembly Kit 1 604K73890 99 Kit Roll Assy 2 with1 3 7 Roller Assembly Kit 2 604K73900 ...

Page 538: ...rox Internal Use Only Service Manual 5 34 Parts List 13 2 Bypass Tray MSI s6600 046 Front S S S S 1 with 2 26 98 with 10 15 99 with 7 9 2 3 4 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 25 26 P212 J212 P211 J211 P213 J21 P214 ...

Page 539: ...r 9 Solenoid Feed MSI Bypass Tray Feed Solenoid 10 Roll Assy Feed Feed Roller Assembly 059K78701 11 Cam MSI L Left Bypass Tray Cam 12 Roll Core 13 Holder Feed 14 Shaft Feed MSI Bypass Tray Feed Shaft 15 Cam MSI R Right Bypass Tray Cam 16 Guide Support R Right Support Guide 17 Guide Support L Left Support Guide 18 Arm R Right Arm 19 Spring NF NF Spring 20 Arm L Left Arm 21 Bracket Gear Gear Bracket...

Page 540: ...nd WorkCentre 6605 Xerox Internal Use Only Service Manual 5 36 Parts List 13 3 Bypass Tray MSI s6600 047 Front S S 1 with 2 19 5 with 6 19 99 with 9 11 2 3 4 6 7 8 9 9 10 11 9 9 10 11 12 13 13 14 15 16 17 18 18 19 98 with 13 14 ...

Page 541: ... No Paper No Paper Spring 8 Actuator No Paper No Paper Actuator 9 Roll Pinch MSI Bypass Tray Pinch Roller 10 Spring Pinch TA1 TA1 Pinch Spring 11 Spring Pinch TA2 TA2 Pinch Spring 12 Chute Retard Retard Chute 13 Spring Retard MSI Bypass Tray Retard Spring 14 Holder Assy Retard Retard Holder Assembly 15 Plate Assy Bottom Bottom Plate Assembly 16 Latch MSI L Left Bypass Tray Latch 17 Latch MSI R Rig...

Page 542: ...ts List 14 1 Duplex Item Name Part Number 1 Kit Duplex Assembly 054K46661 2 Roll Assy 2ND CRU Transfer Roller 3 Harness Assy Rear SW Rear Interlock Switch 4 Bracket Hinge Rear 868E68951 5 Harness Assembly 99 Kit Roll Assy 2ND CRU with2 Transfer Roller 604K77540 s6600 048 Front S S S S S S S 2 3 1 4 5 PL19 1 13 J41 ...

Page 543: ...ternal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 39 Parts List 15 1 Registration Feeder s6600 049 Front S S S S S S S S S S J234 98 with 2 3 99 with 2 5 PL15 2 PL15 2 4 5 2 6 9 10 11 11 11 12 12 13 14 8 3 E ...

Page 544: ...Upper IBT Upper Transfer Belt Chute Assembly 054K46650 7 8 Clutch Assy Regi Regi Clutch Assembly 9 Guide Tray L Left Tray Guide 10 Stopper CST Cassette Stopper 11 Gear Idle 28 12 Gear Idle 25 13 Cover Gear MSI 14 Guide Tray R Right Tray Guide 15 98 Kit Chute Dup Assy with2 3 Duplex Chute Assembly Kit 054K46640 99A Kit Chute Regi High Assy DN with2 5 PL15 2 Upper Regi Chute Assembly Kit DN 604K7775...

Page 545: ...s Lists Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 41 Parts List 15 2 Registration Feeder s6600 050 Front 8 1 with 2 8 2 3 4 5 6 7 7 J23 P392 J233 J232 P234 J13 J39 J392 J22 E ...

Page 546: ...Assy Regi with2 8 Regi Chute Assembly 054K47990 2 Bearing Regi R Right Regi Bearing 3 Cover Dup Gear Duplex Gear Cover 4 Bearing CLH AD 5 Clutch Assy Dup Duplex Clutch Assembly 121K48680 6 Clutch Assy Opt Feed Feed Clutch Assembly 7 Roll Assy Feed Feed Roller Assembly 8 Harness Assy Regi Regi Harness Assembly 9 Chute Sub Assy Regi Regi Chute Sub Assembly ...

Page 547: ...se Only Phaser 6600 and WorkCentre 6605 Service Manual 5 43 Parts List 17 1 Exit s6600 051 Front S S S S S S S 1 with 2 18 22 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 16 17 17 23 20 22 22 18 21 P151 J154 J15 P154 J155 P155 J151 ...

Page 548: ...tuator A 8 Chute Exit Upper S3 9 Eliminator Exit 10 Actuator Full Stack 11 Sensor Photo Int Interlock Photo Sensor 12 Chute Exit Lower S3 13 Bearing Exit 14 Roll Assy Exit Exit Roller Assembly 15 Gear Exit 16 Roll Pinch 17 Spring Pinch 18 Harness Assy Exit Snr Exit Sensor Harness Assembly 19 20 Cover Exit Tray Exit Tray Cover 21A Drive Assy Exit DN Exit Drive Assembly DN 007K18762 21B Drive Assy E...

Page 549: ...Electrical 1 2 S6600 052 Front S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 99 with 16 17 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 48 49 20 21 41 42 38 46 22 23 24 27 28 47 29 30 31 32 33 34 35 36 37 39 43 44 45 ...

Page 550: ...s Video Video Harness Guide 11 Guide Harness L Left Harness Guide 12 Plate MCU MCU Plate 13 PWBA MCU MCU Board 960K67961 14 PWBA HVPS XD Development HVPS Board 105K26092 15 Plate Earth HV HV Ground Plate 16 Housing Assy Gnd Fusing Fuser Ground Housing Assembly 17 Varistor NVD10UCD1100 18 Plate Window 19 Plate ESS Top 20 Plate_ ESS_ Bottom 21 Kit Package Hard Disk 22 PWBA ESS IP Board 960K60494 23 ...

Page 551: ...Right Harness Guide 36 Holder Drower 37 Housing Assy Wire TR Out 38 Bracket ESS SFP IP Board Bracket 39 Fdr Drawer1 913W12104 40 41 42 43 PWBA EEPROM XPRO EEPROM Board 44A Power Cord US 110V 675K43778 44B Power Cord TAA 220V Euro 44C Power Cord TAA 220V UK 45 Sensor Photo INT Interlock Photo Sensor 46 47 Harness Assy BTR 99 Varistor Assy with16 17 848K69221 Parts List 18 1 Phaser 6600 Electrical 1...

Page 552: ... 6605 Electrical 1 2 s6600 001 Front S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 99 with 16 17 2 4 5 6 7 8 9 10 40 11 12 13 14 15 16 17 18 19 48 49 20 21 41 42 38 46 22 23 24 27 28 47 29 30 31 32 33 34 35 36 37 39 43 44 45 ...

Page 553: ...ssembly 10 Guide Harness Video Video Harness Guide 11 Guide Harness L Left Harness Guide 12 Plate MCU MCU Plate 13 PWBA MCU MCU Board 960K67961 14 PWBA HVPS XD Development HVPS Board 105K26092 15 Plate Earth HV HV Ground Plate 16 Housing Assy Gnd Fusing Fuser Ground Housing Assembly 17 Varistor NVD10UCD1100 18 Plate Window AIO 19 Plate ESS Top AIO MFP Top IP Board Plate 20 Plate ESS Bottom AIO MFP...

Page 554: ...4 40 Speaker Assembly AIO 41 PWBA FAX 960K53602 42 Bracket USB USB BrackeMCUt 43 PWBA EEPROM XPRO EEPROM Board 44 Power Cord US 110V 675K43778 44B Power Cord TAA 220V Euro 44C Power Cord TAA 220V UK 45 Sensor Photo INT Interlock Photo Sensor 46 Bracket ESS AIO MFP IP Board Bracket 674E04131 47 Harness Assy BTR 48 Guard ESS Top AIO Guide Harness Bypass Tray Top IP Board Guard Bypass Tray Harness Gu...

Page 555: ...Parts Lists Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 5 51 Parts List 18 2 Electrical 2 2 s6600 053 Front 2 5 3 6 7 ...

Page 556: ... Manual 5 52 Parts List 18 2 Electrical 2 2 Item Part Number 1 2 Harness Assy Drive Drive Harness Assembly 3 Harness Assy Main Main Harness Assembly 4 5 Harness Assy Top SFP Top Harness Assembly 6 Harness Assy HVPS HVPS Harness Assembly 7 FFC MCU HVPS MCU HVPS Flat Flex Cable ...

Page 557: ...S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 2 3 4 47 5 6 7 8 9 11 15 16 17 17 19 20 13 14 14 22 23 24 12 30 46 27 28 29 29 38 40 39 45 31 31 37 37 36 36 35 35 41 44 42 10 25 PL18 1 18 96 with 27 29 97 with 30 46 21 with 22 25 95 with 13 14 98 with 41 44 PL18 1 18 34 with 31 35 40 45 1 with 2 9 47 ...

Page 558: ...12 Cover Top R Right Top Cover 13 Cover Assy Rear Rear Cover Assembly 14 Link Rear Cover 15 Bracket Hinge L Left Hinge Bracket 16 Hinge Top L Left Top Hinge 17 Stopper Cover Top Top Cover Stopper 18 19 Hinge Top R Right Top Hinge 20 Bracket Hinge R Right Hinge Bracket 21 Switch Assy Interlock R with22 25 Right Interlock Switch Assembly 110K16891 22 Bracket Intlk Side R Right Side Interlock Bracket...

Page 559: ...2 Cover Top L Top Left Cover 43 44 Cover ESS SFP 45 Plate Logo 46 Cover Side R Front SFP Front Right Side Cover 47 Holder Link Trans Support 95 Kit Cover Assy Rear with13 14 Rear Door Assembly 604K77700 96 Cover Assy Waste Door with27 29 Right Side Door 848K73742 97A Kit Cover Assy Right DN with30 46 Right Cover Assembly DN 604K80431 97B Kit Cover Assy Right N with30 46 Right Cover Assembly N 848K...

Page 560: ... S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 2 3 4 53 5 6 7 8 9 24 25 26 27 27 28 29 21 22 22 31 32 33 38 63 61 62 36 37 37 46 60 47 52 39 39 45 45 44 44 43 43 51 49 64 58 59 15 16 56 57 55 18 54 11 12 13 14 19 20 35 23 34 1 with 2 9 53 95 with 21 22 30 with 31 34 42 with 39 43 47 52 60 98 with 49 51 PL18 1 18 97 with 38 63 96 with 36 37 62 ...

Page 561: ...Cover Pole in LH AIO MFP Left Hand Inner Pole Cover 15 PWBA USB Hub USB Hub Board 960K68421 16 Bracket USB USB Bracket 17 18 19 Cover Pole in RH Upper AIO Upper Right Hand Inner Pole Cover 20 Cover Pole in RH AIO Right Hand Inner Pole Cover 21 Cover Assy Rear Rear Cover Assembly 848K51190 22 Link Rear Cover 23 Cover Rear Lower LH Lower Left Hand Rear Cover 24 Cover Exit Exit Cover 25 Bracket Hinge...

Page 562: ...nt Strap 40 41 42 Cover Assy Front AIO with39 43 47 52 60 MFP Front Door Assembly 848K73110 43 Spring Latch Front Front Latch Spring 44 Latch Front 45 Bracket Latch 46 Cover Front Ext 47 Cover Front AIO 48 49 Cover ESS AIO IP Board Cover 50 51 Cover Side L AIO Left Side Cover 52 Plate Logo 53 Holder Link Trans Support 54 Holder Dumper UI Control Panel Damper Holder 55 Spring Tilt Button 56 Lever L...

Page 563: ...ver Base L Out IIT Outer Left Pole Cover 95 Kit Cover Assy Rear with 21 22 Rear Door Assembly 604K77700 96 Cover Assy Waste Door with 36 37 62 Right Side Door 848K73752 97A Kit Cover Assy Right DN with 38 63 Right Cover Assembly DN 604K80441 97B Kit Cover Assy Right N with 38 63 Right Cover Assembly N 848K73732 98 Left Cover Assembly with 49 51 PL18 1 18 848K73090 Parts List 19 1 WorkCentre 6605 C...

Page 564: ...rts Lists Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 60 Parts List 51 1 WorkCentre 6605 Scanner s6600 003 Front ST1 ST1 ST1 ST1 ST1 1 with 2 8 3 8 7 4 with 5 6 2 with 5 8 5 6 ...

Page 565: ... Parts List 51 1 WorkCentre 6605 Scanner Item Name Part Number 1 Scanner Assembly With2 8 2 DADF Assembly with5 8 059K74113 3 IIT Assembly 062K24012 4 IIT Pick up Module Kit With5 6 604K77980 5 IIT Pick up 6 IIT Separation pad 7 Hinge L Left Hinge 003K89090 8 Hinge R Right Hinge 003K89100 ...

Page 566: ...60070 Screw For Plastic Tapping ST1 Screw For Plastic Tapping ST4 Screw For Plastic Tapping W flange ST 10 Screw For Metal Sheet SM2 Description Part Number Toner Cartridge Yellow Magenta Cyan Black Go to www xerox com office 6600supplies Waste Cartridge 676K20780 Imaging Unit Kit Y M C K and Cleaner Assembly Yellow Magenta Cyan Black 676K20420 604K77581 604K77571 604K77561 604K77551 ...

Page 567: ...l 5 63 Routine Maintenance Items Description Part Number Fuser 110V 220V 676K20790 676K20800 Maintenance Kit Transfer Belt Transfer Roller Cassette Retard Roller 676K20770 IIT Pick up Module Kit 604K77980 Feed Roller Assembly Kit 3 pcs 604K77672 Cassette Retard Roller Kit 604K77660 ...

Page 568: ...Parts Lists Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 5 64 ...

Page 569: ...Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 6 1 6 Maintenance In this chapter Service Maintenance Procedure Cleaning Moving the Printer Adjustments and Maintenance Procedures ...

Page 570: ...the printer as outlined in the following steps assures proper operation of the printer and reduces the probability of having to service the printer in the future The frequency of use the type of media printed on and operating environment are factors in determining how critical cleaning the machine is and how often it is necessary Recommended Tools Toner vacuum cleaner Clean water Clean dry lint fr...

Page 571: ...uards that are fastened with screws You cannot maintain or service any parts that are behind these covers and guards Do not attempt any maintenance procedure that is not described in the documentation supplied with your printer Internal parts of the printer can be hot Use caution when doors and covers are open Do not place anything on top of the printer Do not leave the covers and doors open for a...

Page 572: ...y on the printer Liquid detergent could enter the printer through a gap and cause problems Never use cleaning agents other than water or mild detergent Cleaning the Scanner MFP Only Clean the scanner as a standard part of service when anything is spilled on it or when debris or dust collect on any of the surfaces Keep the feed rollers clean to ensure the best possible copies and scans Cleaning Pro...

Page 573: ...r the scanner until it is clean 5 Open the document cover 6 Wipe the surface of the document glass until it is clean and dry Note For best results use Xerox Glass Cleaner to remove marks and streaks 7 Wipe the white underside of the document cover until it is clean and dry 8 Close the document cover 1 2 3 4 ...

Page 574: ...ADF 1 Open the DADF Cover 2 With a dry soft lint free cloth or paper towel wipe the DADF feed roller until it is clean Note If the DADF rollers get stained with toner or debris they can cause stains on the documents To remove the stains use a soft lint free cloth dampened with a neutral detergent or water 3 Close the DADF ...

Page 575: ...diately Switch off the printer immediately and wait 40 minutes for the fuser to cool Try to remove the jam after the printer has cooled Cleaning the Laser Lenses If prints have voids or light streaks through one or more color use the following instructions to clean the laser lenses Note The figures depict the MFP but the procedure is applicable to the SFP WARNING If you accidentally get toner on y...

Page 576: ...n the waste cartridge lever 90 degrees counterclockwise 4 Grasp the handle of the waste cartridge then pull it out To prevent toner spills keep the openings facing up Notes Be careful not to spill toner when handling the waste cartridge After removing the waste cartridge do not touch the area shown in the illustration 2 1 ...

Page 577: ...el surface CAUTION To avoid toner spills or malfunction do not lay the waste cartridge on its side 6 Remove the cleaning rod from inside the printer 7 Insert the cleaning rod into one of the four cleaning holes until it clicks then pull it out Repeat this two more times Repeat this step for the other three colors Y Y M M C C K K x4 ...

Page 578: ... the holes in the other three slots 9 Return the cleaning rod to its original location 10 Reinsert the waste cartridge and turn the waste cartridge lock lever 90 degrees clockwise Note If the waste cartridge does not fit into place properly ensure that the Transfer Belt is inserted fully 11 Close the side door 1 2 ...

Page 579: ...N If the optional Productivity Kit HD is not installed ensure that the Ready LED is off before you turn off the printer The data in the memory is cleared when the printer is turned off 2 Push down on the rear door release and pull open the door 3 Open the side door 4 To unlock the waste cartridge turn the waste cartridge lever 90 degrees counterclockwise 2 1 ...

Page 580: ... To prevent toner spills keep the openings facing up Notes Be careful not to spill toner when handling the waste cartridge After removing the waste cartridge do not touch the area shown in the illustration 6 Place the removed waste cartridge on a level surface CAUTION To avoid toner spills or malfunction do not lay the waste cartridge on its side ...

Page 581: ...Phaser 6600 and WorkCentre 6605 Service Manual 6 13 7 MFP only Push the release then raise the front of the control panel 8 Open the top cover 9 Pull out the Transfer Belt 10 Use a dry cotton swab to clean the color toner density sensors ...

Page 582: ...11 Reinsert the belt unit into the printer 12 Close the top cover 13 Reinsert the waste cartridge Note If the waste cartridge does not fit into place properly ensure that the belt is inserted fully 14 To lock the waste cartridge turn the waste cartridge lock lever 90 degrees clockwise 1 2 ...

Page 583: ...Maintenance Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 6 15 15 Close the side door 16 Close the rear door ...

Page 584: ...it could fall to the ground and cause injuries Follow these instructions when moving the printer 1 Turn off the printer and disconnect the power cord and other cables from the back of the printer CAUTION If the optional Productivity Kit HD is not installed ensure that the Ready LED is off before you turn off the printer The data in the memory is cleared when the printer is turned off WARNING To pr...

Page 585: ...ove the imaging units and toner cartridges to prevent toner from spilling Pack the printer inside a box For a repacking kit and instructions go to www xerox com office WC6605support CAUTION Failure to repackage the printer properly for shipment can result in damage not covered by the Xerox Warranty Service Agreement or Total Satisfaction Guarantee The Xerox Warranty Service Agreement or Total Sati...

Page 586: ... Adjust then press OK MFP Touch Auto Registration then touch ON 5 SFP Select On then press OK MFP Touch OK Performing an Automatic Color Registration Adjustment Automatic color registration adjustment occurs every time a new toner cartridge is installed You can run this adjustment at other times as needed To perform an automatic color registration adjustment SFP Procedure 1 At the printer control ...

Page 587: ...o Admin Settings then press OK MFP Touch Tools then touch Admin Settings 3 SFP Navigate to Service Tools then press OK MFP Touch Service Tools 4 MFP Touch Color Registration Print Registration Chart 5 Starting with the left side calibration lines circle the line in each group where the color bar aligns with the adjacent black bars 6 Repeat the process for the right side calibration lines RY RM and...

Page 588: ...alues for each RY RM and RC field and each PY PM and PC fields MFP Touch Next 11 MFP only To enter values for each RY RM and RC fields use and to adjust the value to what you circled in step 6 12 MFP only Touch Next 13 MFP only To enter values for each PY PM and PC fields use and to adjust the value to what you circled in step 7 14 MFP only Touch OK 15 SFP MFP Print another Registration Chart then...

Page 589: ... Transfer Roller bias 1 Identify the paper type that is producing symptoms of mis adjusted bias 2 Enter Service Mode and navigate to Printer Diag Engine Diag NVM Settings Edit NVM 3 Enter the Chain Link code for the paper identified in step 1 Refer to the table for the appropriate Chain Link code CAUTION In the following step do not use values higher than 16 4 Adjust the value up or down as necess...

Page 590: ...values higher than 11 3 Adjust the value up or down as necessary to a value with the range 1 11 The default setting is 6 Adjusting Altitude Print quality varies with barometric pressure Since the barometric pressure decreases as the altitude increases altitude can affect the print quality To optimize print quality for your location select an altitude setting to match the your location Adjusting fo...

Page 591: ... 1 Identify the paper type for which you need to adjust the fuser temperature 2 Enter Service Mode and navigate to Printer Diag Engine Diag NVM Settings Edit NVM 3 Enter the Chain Link code for the paper identified in step 1 Refer to the table for the appropriate Chain Link code 4 Adjust the value up or down as necessary using one of the following settings 9 6 3 0 default 3 6 9 The value of the se...

Page 592: ...the order shown above Before installing the firmware updates print the Configuration Page It provides the current firmware versions along with the printer settings 1 Before launching the xeroxfwup utility use CentreWare IS to enable software downloads a Select the Properties tab b Expand the Security settings c Select Secure Settings d Scroll to locate Software Download e Check the box and click S...

Page 593: ...ug Jack Locations WorkCentre 6605 Plug Jack Designators WorkCentre 6605 Plug Jack Locations System Wiring Notations Used in the Wiring Diagrams Connection Details Phaser 6600 General Wiring Diagram WorkCentre 6605 General Wiring Diagram AC Power Fuser Drive Bypass Tray MSI Laser Unit SFP Controller MFP Controller Paper Transport HVPS Xerographic Developer Exit 550 Feeder Scanner ...

Page 594: ...marks 1 G 183 No Connection 10 H 164 Connects MCU Board and Main Harness Assembly 11 I 165 Connects MCU Board and Laser Unit 12 J 163 Connects MCU Board and X CRUM Harness Assembly 12 D 165 Connects IP Board and Control Panel Harness 13 I 164 Connects MCU Board and Regi Harness Assembly 14 H 163 Connects MCU Board and Upper Dispenser Motor Assembly 15 I 163 Connects MCU Board and Sensor Harness As...

Page 595: ...t CRUM C and X CRUM Harness Assembly 124 E 140 Connects Imaging Unit CRUM K and X CRUM Harness Assembly 131 I 152 Connects CTD Sensor Assembly and Regi Harness Assembly 132 G 152 Connects inside CTD Sensor Assembly 141 F 108 Connects Dispenser Motor YM and Upper Dispenser Motor Assembly 144 G 109 Connects Dispenser Motor CK Motor and Upper Dispenser Motor Assembly 145 H 109 Connects Front Cover Se...

Page 596: ...s Fuser and Heater Harness Assembly 311 E 108 Connects Main Motor and Top Harness Assembly 312 E 111 Connects Paper Transport Motor and Top Harness Assembly 331 E 109 Connects Deve Motor and Drive Harness Assembly 392 E 126 Connects CST Feed Clutch and Regi Harness Assembly 402 C 166 Connects IP Board and Top Harness Assembly 403 C 166 Connects IP Board and Top Harness Assembly 419 G 183 Connects ...

Page 597: ...s C2 No Paper Sensor and No Paper Harness Assembly 4211 I 183 Connects CST Size Switch and C2 Size Harness Assembly 4212 D 182 Connects C2 Regi Sensor and Preregi Sensor Harness Assembly 4213 E 184 Connects C2 Feed Clutch and C2 Size Harness Assembly 4214 E 184 Connects Preregi Sensor Harness Assembly and C2 Size Harness Assembly 4221 F 183 Connects Option Feeder Motor and Feeder Motor Harness Ass...

Page 598: ...kCentre 6605 Xerox Internal Use Only Service Manual 7 6 Phaser 6600 Plug Jack Locations s6600 272 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L 171 311 1 141 144 331 172 312 213 271 251 145 ...

Page 599: ...Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 7 7 s6600 273 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L 155 154 151 232 234 392 233 212 214 211 ...

Page 600: ...Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 7 8 s6600 274 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L 431 112 124 123 122 121 191 192 193 194 ...

Page 601: ... Use Only Phaser 6600 and WorkCentre 6605 Service Manual 7 9 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L 505 504 501 503 42 41 43 508 507 47 48 509 40 131 132 203 281 S 281 s6600 275 ...

Page 602: ...605 Xerox Internal Use Only Service Manual 7 10 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L KjS07005XA 101 111 402 403 12 181 30 14 15 12 38 19 40 29 28 17 33 22 10 23 21 18 11 13 36 39 27 182 1821 ...

Page 603: ... Connects MCU Board and Duplex Clutch 23 H 164 Connects MCU Board and Regi Harness Assembly 27 J 165 Connects MCU Board and Main Harness Assembly 28 J 164 Connects MCU Board and Fuser Harness Assembly 29 J 164 Connects MCU Board and Top Harness Assembly 30 H 163 Connects MCU Board and Top Harness Assembly 33 H 164 Connects MCU Board and Drive Harness Assembly 36 I 165 Connects MCU Board and Laser ...

Page 604: ...ects Exit Sensor and Exit Sensor 2 Harness Assembly 171 E 108 Connects Main Motor and Drive Harness Assembly 172 E 110 Connects Paper Transport Motor and Drive Harness Assembly 181 I 171 Connects Development HVPS Board and MCU HVPS Flat Flex Connector FFC 182 H 173 Connects Development HVPS Board and Hvps Harness Assembly 191 F 136 Connects Toner CRUM Y and Top Harness Assembly 192 F 137 Connects ...

Page 605: ...ness Assembly 423 G 183 Connects 550 Option Feeder Board and Feeder Motor Harness Assembly 431 H 140 Connects Laser Unit and Top Harness Assembly 501 C 157 Connects LVPS and Top Harness Assembly 503 C 157 Connects LVPS and Main Fan 507 H 157 Connects LVPS and Top Harness Assembly 508 H 157 Connects LVPS and Top Harness Assembly 509 B 158 Connects LVPS and Top Harness Assembly 810 A 164 Connects IP...

Page 606: ...82 Connects C2 Regi Sensor and Preregi Sensor Harness Assembly 4213 E 184 Connects C2 Feed Clutch and C2 Size Harness Assembly 4214 E 184 Connects Preregi Sensor Harness Assembly and C2 Size Harness Assembly 4221 F 183 Connects Option Feeder Motor and Feeder Motor Harness Assembly 281 S E 152 Connects Fuser and Fuser Harness Assembly P J Coordiates Remarks ...

Page 607: ...Phaser 6600 and WorkCentre 6605 Service Manual 7 15 WorkCentre 6605 Plug Jack Locations A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L s6600 215 171 820 830 311 141 144 331 172 312 213 271 251 145 ...

Page 608: ...Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 7 16 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L s6600 217 155 154 151 232 234 392 233 212 214 211 ...

Page 609: ...Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual 7 17 s6600 278 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L 431 112 124 123 122 121 191 192 193 194 ...

Page 610: ... and WorkCentre 6605 Xerox Internal Use Only Service Manual 7 18 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L KjA07004XA 501 42 41 43 508 507 47 48 509 40 131 132 203 281 S 281 503 ...

Page 611: ...d WorkCentre 6605 Service Manual 7 19 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L s6600 280 101 810 102 1302 902 401 1502 1401 1501 22 181 30 14 15 12 38 19 40 29 28 17 33 10 23 21 18 11 13 36 39 27 182 1821 ...

Page 612: ...WorkCentre 6605 Xerox Internal Use Only Service Manual 7 20 A 101 102 103 104 105 106 107 108 109 110 111 112 113 114 100 B C D E F G H I J K L s6600 277 4213 4214 4201 4202 4221 422 420 1 4212 4203 421 423 419 271 4211 4231 ...

Page 613: ...Denotes Pin yy and Jack yy of the connector Pxx and Jxx Denotes a Jumper Point JPxxx xxx Each end of the Jumper connection has a numeric designation Denotes the parts PL X Y Z implies the item Z of plate PL X Y in Parts List Denotes functional parts attached with functional parts name Denotes the control and its outline in the Board Plug Jack P Jxx YY Plug and Jack JPxxx Jumper Fuser PL X Y Z Suba...

Page 614: ...n of signal Denotes function and logic value of the signal when the function operated Low L High H The given voltage is for signal in high status The arrow indicates the direction of signal Denotes a connection between wires Denotes a Clutch or Solenoid Denotes a Motor Denotes a Photo Sensor Denotes an LED Denotes a Safety Interlock Switch Symbol Description DEVE_A Connection Wire CLUTCH ON L 24V ...

Page 615: ...throw switch Denotes an On Off Switch Temperature normally close Denotes an NPN Photo transistor I L 24 VDC Denotes DC voltage when the Interlock Switch in MCU Board turns On 5 VDC 3 3 VDC Denotes DC voltage SG Denotes signal ground AG Denotes analog ground RTN Denotes return Symbol Description On Off Switch Temperature Switch ...

Page 616: ...ons of Bypass Tray Sensor with MCU Board Connections of Bypass Tray No Paper Sensor with MCU Board Connections of DRIVE Assembly with MCU Board Connections of Bypass Tray Feed Solenoid with MCU Board 5 Laser Unit Connections of Laser Unit with MCU Board Connections of Laser Unit with PWBA LVPS 6 SFP Controller Connections of IP Board with MCU Board Connections of IP Board with LVPS Connections of ...

Page 617: ... Y M with MCU Board Connections of Toner Dispense Motor C K with MCU Board Connections of Front Cover Sensor with MCU Board 11 Exit Connections of Exit Sensor with MCU Board Connections of Full Stack Sensor with MCU Board Connections of Exit Clutch 1 with MCU Board Connections of Exit Clutch 2 with MCU Board 12 550 Feeder Connections of 550 Option Feeder Board with MCU Board Connections of Tum Rol...

Page 618: ...ser Assembly PL7 1 1 IP Board PL18 1 22 SFP Control Panel PL1 1 1 LVPS PL18 1 34 Main Fan PL4 1 13 Rear Interlock Switch PL14 1 3 Door Interlock Switch PL19 1 21 Toner Full Sensor PL4 1 17 P J29 P J203 P J5071 P J507 P J42 P J41 P J503 P J501 P J40 P J48 P J47 P J508 P J509 P J43 P J431 P J432 P J112 P J3411 P J111 P J111 P J402 P J40 P J504 P J403 P J12 CN1 P J36 P J11 P J10 P J101 P J311 P J171 ...

Page 619: ...1 2 Toner Cartridge K PL5 1 11 Toner Cartridge C PL5 1 10 Toner Cartridge M PL5 1 9 Toner Cartridge Y PL5 1 4 Front Cover Sensor PL18 1 45 Upper Dispenser Motor Assy PL5 1 1 Development HVPS Board 18 1 14 Transfer HVPS Board PL18 1 28 Bypass Tray Detect Sensor PL13 2 4 Bypass No Paper Sensor PL13 2 4 Drive Assembly PL3 1 1 Bypass Tray Feed Solenoid PL13 2 9 Duplex Clutch PL15 2 5 Registration Clut...

Page 620: ... 1 41 Scanner Assembly PL51 1 1 USB HUB Board PL19 1 15 MFP Console Assembly PL1 1 1 Speaker LVPS PL18 1 34 Main Fan PL4 1 13 Rear Interlock Switch PL14 1 13 Door Interlock Switch PL19 1 30 Sensor Toner Full PL4 1 17 P J29 P J203 P J5071 P J507 P J42 P J41 P J503 P J501 P J40 P J48 P J47 P J508 P J509 P J43 P J431 P J432 P J112 P J3411 P J111 P J102 P J401 P J40 P J902 P J1401 P J1501 P J1502 P J8...

Page 621: ...1 2 Toner Cartridge K PL5 1 11 Toner Cartridge C PL5 1 10 Toner Cartridge M PL5 1 9 Toner Cartridge Y PL5 1 4 Front Cover Sensor PL18 1 45 Upper Dispenser Motor Assy PL5 1 1 Development HVPS Board 18 1 14 Transfer HVPS Board PL18 1 28 Bypass Tray Detect Sensor PL13 2 4 Bypass No Paper Sensor PL13 2 4 Drive Assembly PL3 1 1 Bypass Tray Feed Solenoid PL13 2 9 Duplex Clutch PL15 2 5 Registration Clut...

Page 622: ... FAN Drive 6 5 4 P J501 12 11 3 1 P J40 6 5 2 16 2 P J30 1 17 I L 24VDC I L 24VDC RTN 2 3 4 P J509 1 RTN RTN To Drive To ROS To IP Board To Fuser N C P J29 6 9 8 7 12 P J29 11 10 15 14 13 REAR IL DOOR IL FAN LOW FAN STOP FAN ALRM 3 3VDC POWER ON SG SG 5VDC I L 24VDC 3 3VDC 5VDC A From IP Board 3 3VDC 24VDC B I L 24VDC I L 24VDC I L 24VDC 4 3 2 1 5VDC SG P J29 18 19 5VDC SG 20 WASTE BOX FULL SENSED...

Page 623: ...ne name Description REAR IL ON OFF detect signal of the Rear Interlock Switch DOOR IL ON OFF detect signal of the Door Interlock Switch FAN ALRM FAN LOW FAN STOP Drive control signal of the Main Fan WASTE BOX FULL SENSED SIGNAL Full detect signal of the Waste Cartridge by the Toner Full Sensor ...

Page 624: ...a measured by the Rear Temp Sensor MCU Board PL18 1 13 LVPS PL18 1 34 Fuser Assembly PL7 1 1 P J47 1 3 2 P J29 1 2 3 5 4 P J28 1 2 P J508 5 4 3 2 1 FUSER RLY Heater Control 6 7 4 3 5 P J281 7 6 2 5 1 4 3 5VDC P J281 1 2 HEAT EN RTN HEAT2 HEAT1 FUSE CUT SG SG LINE HEART P J177 2 Fuse 1 1 2 J176 2 1 FSR STS Rear Temperature Sensor J175 3 1 2 3 2 1 Center Temperature Sensor FSR TEMP VD FSR TEMP VC 5V...

Page 625: ...8 1 34 P J33 1 2 DEVE ALARM MOT 3 4 5 6 7 8 24VDC P J331 9 7 6 5 4 3 2 1 P J509 4 3 RTN I L 24VDC P J312 1 2 P J311 1 2 I L 24VDC RTN 2 1 I L 24VDC Main Motor 8 RTN 9 24VDC RTN SG DEVE START STOP DEVE START STOP DEVE GAIN CHANGE Developer Motor 6 7 SUB ALARM MOT SUB REF CLOCK 8 9 SUB START STOP 10 SUB GAIN CHANGE SG P J172 5 4 3 2 1 Paper Transport Motor 24VDC Top Harness Assembly PL18 2 5 Drive H...

Page 626: ...MAIN ALARM MOT MAIN REF CLOCK MAIN START STOP MAIN GAIN CHANGE Drive control signal of the Main Motor SUB ALARM MOT SUB REF CLOCK SUB START STOP SUB GAIN CHANGE Drive control signal of the Paper Transport Motor DEVE START STOP DEVE ALARM MOT DEVE START STOP DEVE GAIN CHANGE Drive control signal of the Deve Motor ...

Page 627: ...N ON OFF signal of the Takeaway Clutch MSI FEED SOLENOID ON ON OFF signal of the MSI Feed Sorenoid MCU Board PL18 1 13 P J21 1 2 5VDC SG 3 9 PRE REGI SENSED SIGNAL I L 24VDC 10 MSI FEED SOLENOID ON P J211 3 2 1 Bypass Tray No Paper Sensor PL13 2 4 Bypass Tray No Paper Sensor PL13 2 4 1 2 J214 2 1 Bypass Tray Feed Solenoid PL13 2 9 5VDC 4 5 5VDC SG 6 MSI PAPER SENSED SIGNAL P J212 3 2 1 Takeaway Cl...

Page 628: ... 1 2 1 SG LD 5V P J432 1 2 3 3VDC I L 24VDC 7 8 9 10 11 12 13 14 15 16 17 Laser Unit PL2 1 1 11 10 9 8 7 6 5 4 3 2 1 P J3411 1 2 3 4 5 1 2 3 P J112 1 2 3 4 5 6 7 8 9 10 11 Scanner Motor SOS Sensor RTN I L 24VDC LD ERROR PCONT VREF K VREF C VREF M VREF Y LD ENB SG PDATA K PDATA C PDATA M PDATA Y From IP Board From AC Power P J11 1 2 TEMP HUMCLK 16 P J111 17 5 READY LD 5V Hum Temp Sensor Top Harness...

Page 629: ... 7 37 Signal line name Description MOTOR ON READY CLOCK Drive control signal of the Scanner Motor in the Laser Unit HUMCLK TEMP SOS SIGNAL LD ERROR PCONT VREF K VREF C VREF M VREF Y LD ENB PDATA K PDATA C PDATA M PDATA Y Control signal of the LD light intensity in the Laser Unit ...

Page 630: ...11 10 9 8 7 6 5 4 Laser Unit PL2 1 1 3 2 1 SG LOOP2 LOOP1 DATA Y xDATA Y DATA M xDATA M DATA C xDATA C DATA K xDATA K 6 5 4 3 2 1 SG ESS 5VDC Control Panel PL1 1 1 SG To AC Power LINE SYNC PAGE SYNC Y PAGE SYNC M PAGE SYNC C PAGE SYNC K TEST PRINT CMD READY COMMAND STATUS RDY PWR ON IOT PWR STS 3 4 7 7 PWR SAVE LED PWR SAVE 3 3V PWR SAVE SW 5VDC TXD RXD Main Harness Assembly PL18 2 3 Laser Unit Vi...

Page 631: ...YNC PAGE SYNC Y PAGE SYNC M PAGE SYNC C PAGE SYNC K TEST PRINT CMD READY COMMAND STATUS RDY PWR ON IOT PWR STS Control signal of the IP Board DATA Y xDATA Y DATA M xDATA M DATA C xDATA C DATA K xDATA K Image data of each color Y M C K RXD TXD PWRSAVESW PWRSAVE3 3V PWRSAVELED Control signal of the Control Panel Assembly ...

Page 632: ...xDATA M DATA C xDATA C DATA K xDATA K SG ESS 5VDC FAX Board PL18 1 41 To AC Power LINE SYNC PAGE SYNC Y PAGE SYNC M PAGE SYNC C PAGE SYNC K TEST PRINT CMD READY COMMAND STATUS RDY PWR ON IOT PWR STS 3 4 1 2 58 58 59 59 3 3 60 60 Main Harness Assembly PL18 2 3 Laser Unit Video Harness Assembly PL2 1 2 Top Harness Assembly PL18 2 5 3 4 RTN ESS 24VDC P J1302 1 2 PL18 1 40 Speaker 24VDC A s6600 225 P ...

Page 633: ... Description LINE SYNC PAGE SYNC Y PAGE SYNC M PAGE SYNC C PAGE SYNC K TEST PRINT CMD READY COMMAND STATUS RDY PWR ON IOT PWR STS Control signal of the PWBA ESS DATA Y xDATA Y DATA M xDATA M DATA C xDATA C DATA K xDATA K Image data of each color Y M C K RXD TXD Control signal of the PANEL Assembly UI ...

Page 634: ... Clutch DUP CL ON ON OFF signal for the Duplex Clutch MCU Board PL18 1 13 3 4 5VDC SG 5 P J22 1 TRAY PAPER SENSED SIGNAL I L 24VDC 2 DUP CL ON P J233 3 2 1 No Paper Sensor I L 24VDC 5VDC 6 7 5VDC SG 8 REGI PAPER SENSED SIGNAL P J232 3 2 1 Regi Sensor Feed Clutch PL15 2 6 3 4 I L 24VDC FEED CL ON I L 24VDC J392 2 P392 1 2 1 Regi Clutch PL15 1 8 P J23 1 2 I L 24VDC REGI CL ON I L 24VDC J234 2 P234 1...

Page 635: ...L18 1 13 P J182 1 2 I MONITOR TR2 3 4 DA TR2 DA TR2 CLN 5 DA TR1 K 6 7 3V REF 8 9 10 CLOCK1 I L 24VDC 11 P J1821 11 10 9 8 7 6 5 4 3 2 1 RTN Transfer HVPS Board PL18 1 28 P J18 1 2 DA DO CLOCK 1 3 4 DA DI I MONITER 5 3VREF 6 7 CLOCK 2 8 9 10 CLOCK 3 I L 24VDC RTN 11 12 P J181 1 2 3 4 5 6 7 8 9 10 11 12 DA CLOCK DA LD I L 24VDC RTN I L 24VDC 13 13 SG 3VDC DA TR1 CLR CLOCK3 BCR K Deve K HVPS Harness...

Page 636: ... 6605 Xerox Internal Use Only Service Manual 7 44 Signal line name Description DA DO I MONITER 3VREF I L 24VDC CLOCK 3 CLOCK 2 CLOCK 1 DA LD DA CLOCK DA DI DA TR1 K DA TR1 CLR DA TR2 DA TR2 CLN I MONITOR TR2 Control signal of the HVPS ...

Page 637: ...bly PL8 1 1 2 1 16 Imaging Unit K PL8 1 5 CRUM 9 10 11 P J123 4 3 CRUM Connector Assembly PL8 1 1 2 1 12 Imaging Unit C PL8 1 4 CRUM 3 3VDC SG CLOCK 3 3VDC DATA SG CLOCK 3 3VDC DATA SG CLOCK 3 3VDC DATA P J13 1 2 3 J131 5 P131 1 2 3 4 3 J132 5 4 3 5VDC CTD VOUT LED ON 4 5 4 5 2 1 CTD Sensor Assembly PL6 1 14 2 1 CTD VMONTOR SG CTD Sensor 5VDC EEPROM Board PL18 1 43 P J27 11 12 13 14 P J251 4 3 2 1...

Page 638: ...l 7 46 Signal line name Description DATA CLOCK Control signal of the XERO DEVE CRU Assembly Y M C K and the PWBA EEPROM CTD VOUT Toner patch density data measured by the CTD Sensor LED ON LED lighting signal of the CTD Sensor CTD VMONTOR Voltage monitor signal of the CTD Sensor ...

Page 639: ...P J193 4 3 SG CLOCK Dispenser Assembly C PL5 1 6 2 1 12 3 3VDC DATA Toner Cartridge C PL5 1 10 CRUM 13 14 15 P J194 4 3 SG CLOCK Dispenser Assembly K PL5 1 7 2 1 16 3 3VDC DATA Toner Cartridge K PL5 1 11 CRUM P J14 1 2 3 CLOCK B CLOCK B 4 Upper Dispenser Motor Assembly PL5 1 1 5 6 7 8 10 P J141 4 3 2 1 CLOCK A CLOCK A Toner Dispenser Motor Y M CLOCK B CLOCK B P J144 4 3 2 1 CLOCK A CLOCK A Toner D...

Page 640: ... Sensor PAPER FULL STACK SENSED SIGNAL Paper full detect signal of the output tray by the Full Stack Sensor EXIT CLUTCH 2 ON ON OFF signal of the EXIT CLUTCH 2 EXIT CLUTCH 1 ON ON OFF signal of the EXIT CLUTCH 1 MCU Board PL18 1 13 4 5 6 P J38 1 2 I L 24VDC Stack Full Sensor PL17 1 11 P J154 3 2 1 5VDC SG PAPER FULL STACK SENSED SIGNAL Exit Clutch 2 I L 24VDC EXIT CLUTCH 2 ON Exit Sensor PL17 1 11...

Page 641: ...OR CLOCK 4 OP FEED MOTOR GAIN J4213 2 P4213 1 2 1 RTN 5 6 7 I L 24VDC Feeder Motor P J4221 6 5 4 3 2 1 1 2 P J421 3 4 5 I L 24VDC FEED ROLL CLUTCH ON P J4212 3 2 1 J4214 3 P4214 1 2 2 3 1 SG REGI PAPER SENSED SIGNAL 3 3VDC 3 3VDC 3 3VDC I L 24VDC MCU Board PL18 1 13 P J27 1 2 3 4 5 6 7 8 9 10 DP271 10 DJ271 1 2 9 3 8 4 7 5 6 6 5 7 4 8 3 9 2 10 1 10 9 8 7 6 5 4 3 2 1 H Feed Board PL10 1 10 RTN RTN ...

Page 642: ...etect signal of paper inside the optional tray by the C2 No Paper Sensor REGI PAPER SENSED SIGNAL Detect signal of paper in the Registration section of the optional tray by the C2 Regi Sensor FEED ROLL CLUTCH ON ON OFF signal of the C2 Feed Clutch SIZE3 SIZE2 SIZE1 Detect signal of a paper size inside the optional tray by the 550 Size Switch Assembly OP FEED MOTOR ON OP FEED MOTOR ALARM OP FEED MO...

Page 643: ...e Only Phaser 6600 and WorkCentre 6605 Service Manual 7 51 Scanner IP Board PL18 1 22 P J1401 1 1 Scanner Assembly PL51 1 1 30 30 P J1501 1 1 2 2 3 3 4 4 P J1502 1 1 14 14 IIT Assembly PL51 1 3 DADF Assembly PL51 1 2 s6600 233 ...

Page 644: ...Wiring Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual 7 52 ...

Page 645: ...Xerox Internal Use Only Phaser 6600 and WorkCentre 6605 Service Manual A 1 Reference In this chapter Acronyms and Abbreviations Phaser 6600 Menu Map E H S Incident Report Form ...

Page 646: ...nter ADC Automatic Density Control AMPV Average Monthly Print Volume APC Auto Power Control ASSY Assembly ATM Adobe Type Manager BCR Bias Charge Roller BOOTP Boot Parameter Protocol BTR Bias Transfer Roller CCD Charge Coupled Device Photoelectric Converter CCW Counter Clock Wise CMYK Toner colors for the printer Y yellow C cyan M magenta K black CRU Customer Replaceable Unit CRUM Customer Replacea...

Page 647: ...munications Commission FDR Feeder FPOT First Print Output Time FRU Field Replaceable Unit GB Giga Byte GDI Graphics Device Interface GND Ground HARN Harness HCF High Capacity Feeder HDD Hard Disk Drive HUM Humidity HV High Voltage HVPS High Voltage Power Supply Hz Hertz cycles per second IDT Intermediate Drum Transfer IEC International Electrotechnical Commission I F Interface IIT Image Input Term...

Page 648: ...rmation Base MM Millimeters MOT Motor MPT Multi Purpose Tray NCS Non Contact Sensor NVM Non Volatile Memory NVRAM Non Volatile Random Access Memory OHP Overhead Paper Transparency OPT Optional OS Operating System PCB Printed Circuit Board PCL Printer Command Language PDL Page Description Language P J Plug Jack electrical connections PJL Printer Job Language PL Parts List POP3 Post Office Protocol ...

Page 649: ...e ROM Read Only Memory ROS Raster Output Scanner Laser Unit SEF Short Edge Feed SMB Server Message Block SNMP Simple Network Management Protocol SNR Sensor SOL Solenoid SOS Start of Scan TDC Toner Density Control TNR Toner UI User Interface USB Universal Serial Bus WINS Wireless Integrated Network Sensor Acronym Description ...

Page 650: ...Adj Color Reg Adj Reset Defaults Init Print Meter Reset Trans Unit Clear Job History Clear Storage Format HDD More Panel Lock Data Encryption HDD Overwrite Login Error Energy Saver Panel Timeout Fault Timeout Job Timeout Clock Settings Audio Tones mm inch Default Size Auto Log Print 2 Sided Report Print ID Print Text Banner Page RAM Disk Size Mismatch Startup Page LetterH Dup Mode Low Toner Msg S ...

Page 651: ...anual A 7 E H S Incident Report Form The form on the following pages is the form that is current at the time of this manual s publication For the most current version of the form download from Xerox Global Service Net at https www xrxgsn com secure main pl CatId 1789 ...

Page 652: ...erial Number s of Accessory ies Installation Date Total Copy Meter Date of last service maintenance List damaged and affected part s of the machine by description and part number Description Part Number Location of product and affected part s Customer Identification Customer Name Name of Customer Contact Person Address E mail Telephone Fax Customer Service Engineer Identification Name required for...

Page 653: ...ST INCIDENT DESCRIPTIONS AND SUPPORT DIAGRAMS DATA INCLUDED OR ATTACHED Any damage to customer property No Yes Describe Did external emergency response provider s such as fire department ambulance etc respond No Yes Identify i e source names of individuals Apparent cause of incident identify part that is suspect to be responsible for the incident Preliminary actions taken to mitigate incident Inst...

Page 654: ...Phaser 6600 and WorkCentre 6605 Xerox Internal Use Only Service Manual A 10 ...

Page 655: ...nit 1 54 Toner Cartridge 1 54 CTD Sensor Assembly description 1 41 part number 5 20 removal 4 41 sensor error 2 183 D DADF Assembly cover open error 2 209 description 1 51 document stopper 1 52 duplex paper path 1 34 jam error 2 208 Pick up Module removal 4 145 pinch roller 1 53 removal 4 143 sensors 1 51 simplex paper path 1 33 specifications 1 80 diagnostic tests 2 19 to 2 88 dimensions consumab...

Page 656: ...removal 4 46 temperature adjustment 6 23 fusing operation 1 31 H hard disk erase 2 15 removal 4 100 test 2 21 Hardware Kit 5 62 harness routing Drive Harness Assembly 4 148 Main Harness Assembly 4 149 SFP Top Harness Assembly 4 150 Health and Safety Incident Reporting 1 14 A 7 I IIT Assembly 1 50 image quality specification 1 71 troubleshooting 3 1 to 3 25 troubleshooting chart 3 3 image transfer ...

Page 657: ... feed bypass tray 1 28 cassette 1 26 registration 1 29 paper path DADF 1 33 print engine 1 26 paper specifications 1 69 paper transport 1 44 parts lists 5 10 to 5 62 Bypass Tray 5 32 to 5 36 consumables 5 62 Covers 5 53 to 5 59 Dispenser 5 17 Drive 5 14 Duplex 5 38 Electrical 5 45 to 5 51 Exit 5 43 Fuser 5 21 Hardware Kit 5 62 Laser Unit 5 13 NOHAD 5 15 Option Feeder 5 27 to 5 30 Registration Feed...

Page 658: ... 4 66 bypass tray removal 4 67 CCD image 1 50 CTD 1 41 CTD removal 4 41 CTD cleaning 6 11 DADF cover open 1 51 DADF document 1 51 DADF duplex 1 51 DADF scan 1 51 exit 1 31 1 46 full stack 1 46 fuser temp center 1 43 fuser temp rear 1 43 humidity temperature 1 36 no paper 1 44 no paper 550 Option 1 48 regi 1 44 regi 550 Option 1 48 scanner home position 1 50 start of scan 1 36 test 2 23 waste toner...

Page 659: ...es input 1 68 troubleshooting exit jams 2 6 FAX 2 227 image quality 3 2 to 3 25 initial actions 2 2 to 2 6 U user installed options 1 71 W warm up time 1 68 warning labels 1 8 to 1 13 Waste Cartridge description 1 38 removal 4 50 Wireless Kit removal 4 107 wiring diagrams 7 26 to 7 51 550 Feeder 7 49 AC Power 7 30 Bypass Tray MSI 7 35 Developer 7 47 Drive 7 33 Exit 7 48 Fuser 7 32 general Phaser 6...

Page 660: ...Index Phaser 6600 and WorkCentre 6605 Service Manual I 6 ...

Page 661: ......

Page 662: ...Copyright 2012 Xerox Corporation All rights reserved Unpublished rights reserved under the copyright laws of the United States Part 702P00566 ...

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