22
2
1
Connecting the motor output in the
main circuit
The
m
otor output i
s
connecte
d
u
s
ing
a
3-pole plug
connector (inclu
d
e
d
in the
s
cope of
d
elivery).
Click
4. Connecting the control wire
s
X5
U
R
L
X4
MAN
Re
s
AUT
T
E
X3
95
96
97
The 24V DC control
s
upply volt
a
ge
a
n
d
control volt
a
ge
input
s
m
u
s
t be oper
a
te
d
with power
s
upply
m
o
d
ule
s
a
ccor
d
ing to DIN 19240 (
ma
x. 5% re
s
i
d
u
a
l ripple)!
In or
d
er to
a
voi
d
in
d
uctive or c
a
p
a
citive coupling of
noi
s
e e
m
i
ss
ion
s
where long control wire
s
a
re u
s
e
d
, we
reco
mm
en
d
the u
s
e of
s
hiel
d
e
d
wire
s
.
If you want to clamp two con
d
uctor
s
un
d
er one
terminal point, you mu
s
t u
s
e con
d
uctor
s
with the
s
ame con
d
uctor cro
ss
s
ection!
5. Function
s
Block
d
iagramm
MAN
RES
AUT
T
T
E
U
s
L
R
Re
s
et 2
Re
s
et
Auto -
Re
s
et
24
V DC
24 V DC
97
2/T1
96
4/T
2
95
6/T3
Logic
µP
L1 L2 L3
& Error
re
s
et
EPLAN-
s
ymbol
MOTUS®ContactronControl
Set /
Re
s
et
R L Err PWR
9 A
max.
x1
x2
x5
x4
x3
1/L1 3/L3 5/L3
Us
T
R
L
MAN RES AUT
95
2/T1 4/T2 6/T3
96 97
T
E
Vi
s
uali
s
ation – Statu
s
-LED
s
The hybri
d
m
otor
s
t
a
rter vi
s
u
a
li
s
e
s
the oper
a
ting
s
t
a
-
tu
s
e
s
with
a
tot
a
l of four LED
s
. The function
s
of the
LED
s
follow the NE 44 NAMUR reco
mm
en
da
tion.
• A green LED (PWR) in
d
ic
a
te
s
the gener
a
l
d
evice
s
t
a
tu
s
.
• Left or right rot
a
tion of the
d
rive (rever
s
e or forw
a
r
d
running) i
s
in
d
ic
a
te
d
by
a
yellow LED (L or R re
s
pec-
tively).
• An intern
a
l or extern
a
l error (proce
ss
error: overcur-
rent,
as
y
mm
etry, ph
as
e f
a
ilure) i
s
in
d
ic
a
te
d
by
a
re
d
LED (ERR).
3.
T
R
L
MAN RES AUT
U
s
T
E
97 96 95
T
23
Revi
s
ion 5,
s
t
a
tu
s
03.2016
Engli
s
h.
• After the control
s
upply volt
a
ge i
s
a
pplie
d
,
a
ll LED
s
light up once,
as
a
n LED te
s
t.
Diagno
s
tic function
Through v
a
riou
s
d
i
a
gno
s
tic function
s
, the hybri
d
m
otor
s
t
a
rter c
a
n
d
etect
ma
ny intern
a
l error
s
a
n
d
a
l
s
o exter-
n
a
l error
s
(I/O error
s
).
• If
a
n error i
s
d
etecte
d
, the
d
evice i
s
s
witche
d
to the
sa
fe
s
hut
d
own
s
t
a
te.
• All intern
a
l error
s
c
a
nnot be confi r
m
e
d
a
n
d
a
re
s
tore
d
in the
d
evice. Afterw
a
r
ds
the
d
evice c
a
nnot
be
s
t
a
rte
d
up.
• In c
as
e of extern
a
l error
s
,
a
n error
a
cknowle
d
g
m
ent
i
s
require
d
to exit the
sa
fe
s
hut
d
own
s
t
a
te.
Error acknowle
d
gement
Three
d
iff erent option
s
are available for error acknowl-
e
d
gement.
Manual (
s
et
/
re
s
et button)
Pre
ss
the
s
et / re
s
et button on the front of the
d
evice.
If the
s
et / re
s
et button i
s
s
till being pre
ss
e
d
a
fter
a
pprox.
2
s
, the hybri
d
m
otor
s
t
a
rter
ad
opt
s
a
n error
s
t
a
te
a
g
a
in. If
the
a
cknowle
d
ge
m
ent reque
s
t (
a
ctu
a
te
d
s
et/re
s
et but-
ton) i
s
a
ctive for
m
ore th
a
n 6
s
,
a
n
ad
v
a
nce
d
te
s
t i
s
con-
d
ucte
d
for the power output
m
o
d
ule
a
n
d
then
a
s
witch
perfor
m
e
d
to the „P
a
r
am
eteriz
a
tion“ oper
a
ting
m
o
d
e.
Statu
s
LED
d
e
s
cription
PWR
Green
Err
Re
d
L
Yellow
R
Yellow
96
97
95
96
Error
acknowle
d
gement
OFF
No
s
upply volt
a
ge (control
s
upply volt
a
ge) pre
s
ent
A
A
A
A
0
1
–
Oper
a
tion
a
l re
ad
ine
ss
Supply volt
a
ge (control
s
upply volt
a
ge) pre
s
ent
E
A
A
A
0
1
–
Drive
s
witche
d
on
• Rever
s
e running (L)
E
A
E
A
0
1
• Forw
a
r
d
running (R)
E
A
A
E
0
1
Intern
a
l error
Intern
a
l
d
evice error –
Device replacement require
d
E
E
A
A
1
0
not
po
ss
ible
Intern
a
l error in
controller or I/O
d
evice
s
(
ma
inten
a
nce
require
m
ent, NE44)
Bimetal function:
The
m
otor current i
s
higher th
a
n
the no
m
in
a
l
m
otor current
s
pecifi c
a
tion (e.g. cl
ass
10A): Cooling ti
m
e running! (20
m
inute
s
)
Count
d
own of cooling perio
d
(20
m
in) only
s
t
a
rt
s
• Error in rever
s
e running.
E
B
E
A
1
0
Auto
ma
tic
• Error in forw
a
r
d
running.
E
B
A
E
1
0
Auto
ma
tic
After 2
m
inute
s
, the „L“ or „R“ fl
as
he
s
:
A
ma
nu
a
l re
s
et i
s
po
ss
ible.
• Error in rever
s
e running.
E
B
B
A
1
0
M
a
nu
a
l
• Error in forw
a
r
d
running.
E
B
A
B
1
0
M
a
nu
a
l
Error re
s
toring the
s
y
s
tem
s
tate:
Check
s
u
m
erroneou
s
. The ther
ma
l
m
e
m
ory of the
bi
m
et
a
l function i
s
s
et to the
ma
x. v
a
lue. The error
m
u
s
t be
ma
nu
a
lly
a
cknowle
d
ge
d
,
a
l
s
o in
a
uto
ma
tic
m
o
d
e.
E
B
B
B
1
0
M
a
nu
a
l
Symmetry:
The two
m
otor current
s
d
evi
a
te fro
m
e
a
ch other by
m
ore th
a
n 33%.
E
B
A
A
1
0
M
a
nu
a
l
Pha
s
e failure:
Ph
as
e f
a
ilure with pen
d
ing
control volt
a
ge
• Error in rever
s
e running (left rot
a
tion).
B
B
E
A
1
0
Auto
ma
tic
• Error in forw
a
r
d
running (right rot
a
tion).
B
B
A
E
1
0
Auto
ma
tic
Po
ss
ible cau
s
e
s
:
m
ini
m
u
m
current not
a
chieve
d
,
below 0.06A (0.6A), 0.18A (2.4A), 1.2A (9A)
f
a
ult in
ma
in
s
volt
a
ge, fu
s
e
s
h
a
ve been triggere
d
,
m
otor line interrupte
d
Blocking:
The
ma
x.
m
e
as
ur
a
ble
m
otor current i
s
excee
d
e
d
for
m
ore th
a
n 2
s
.
• Error in rever
s
e running.
E
B
B
A
1
0
M
a
nu
a
l
• Error in forw
a
r
d
running.
E
B
A
B
1
0
M
a
nu
a
l
Explanation: A = LED
s
witche
d
off / E = LED permanently lit / B = LED fl a
s
he
s
at a frequency of 2Hz (50:50)