background image

Safety

cyber

®

 dynamic line

en-6

5022-D029179

Revision: 04

2.1 EC/EU Directive

deutsch

english

italiano

français

español

日本語

2

Safety

This instruction, in particular the safety notes, and the rules and regulations applicable at the usage 
site are to be observed by all individuals working with the motor.
In addition to the safety instructions in this manual, also observe any (legal and otherwise) 
applicable environmental and accident prevention rules and regulations (e.g. personal safety 
equipment).

2.1

EC/EU Directive

The motor has been constructed in accordance with EC Directive 2009/125/EG in conjunction with 
Regulation 640/2009. The motor is –if it is not a special motor –EC-compliant and therefore carries 
the CE mark. Observe applicable regulations for electrical installation (e.g. wire gauge, fuses).
It is the responsibility of the plant builder to ensure that all requirements that apply to the entire 
system are fulfilled.
The EC Declaration of Conformity is in the download area of our website http://wittenstein-cyber-
motor.de. Please contact our sales department if you have any questions. Always enter the serial 
number (SN, current designation) or the product identification number (PIN, previous designation).
The motor and all its individual components are RoHS compliant according to the Directive 2011/
65 / EU, unless customer specific requirements make this directive void.

2.2

Dangers

The motor has been built in accordance with the current state of the art and the generally accepted 
safety engineering practice.
The motor may be used for its intended purpose (ref. chapter 2.4 "Intended use") and in a flawless 
condition with regard to safety only in order to avoid danger to the user or damage to the machine.

Read the general safety instructions before beginning work (see Chapter 2.7 "General safety 
instructions").

2.3

Personnel

Only persons who have read and understood these instructions may carry out work on the motor.

2.4

Intended use

The motor is designed for use in industrial systems.

2.5

Guarantee and liability

Guarantee and liability claims are excluded for personal injury and material damage in case of

- Ignoring the information on transport and storage
- Improper use (misuse)
- Improper or neglected maintenance and repair
- Improper assembly / disassembly or improper operation
- Operation of the motor with defective protection devices and mechanisms
- Operation of a severely soiled motor
- Changes or modifications that have been realized without the written approval of 

WITTENSTEIN cyber motor GmbH

2.6

Other applicable documents

You have already received the following documents for your specific motor:

- Dimensional drawing (5007–…)
- Motor speed and torque characteristics (5012–...)
- Data sheet – Encoder system (5093–...)

Please contact our Sales department for additional information. Always enter the serial number 
(SN, current designation) or the product identification number (PIN, previous designation).

Summary of Contents for cyber dynamic 17

Page 1: ...AC 50014370 5022 D029179 Revision 04 cyber dynamic line Rotating linear electrical machine Operating Manual...

Page 2: ...si riserva tutti i diritti anche quelli relativi alla riproduzione fotomeccanica alla riproduzione e alla diffusione anche parziali eseguite secondo processi particolari quali ad es l elaborazione di...

Page 3: ...support hotline Supporthotline WITTENSTEIN cyber motor In case of technical problems please contact the following address WITTENSTEIN cyber motor GmbH Customer Service Walter Wittenstein Stra e 1 D 97...

Page 4: ...3 4 1 Scope of delivery 13 4 2 Packaging 13 4 3 Transport 13 4 4 Storage 13 5 Assembly 14 5 1 Preparations 14 5 1 1 Preparations for ALxx series linear actuators 14 5 2 Attaching motor to a machine 15...

Page 5: ...x 23 9 1 Tightening torques for common thread sizes in general mechanical engineering 23 10 Appendix II 24 10 1Attachment recommendation 24 10 1 1Attachment recommendation Standard IP54 24 10 1 2Attac...

Page 6: ...pecial applications then the information in the amendment is valid Contradictory specifications in this manual thereby become void The operator must ensure that these instructions are read through by...

Page 7: ...rding to the following pattern 1 4 Information symbols The following information symbols are used Indicates an action to be performed Indicates the results of an action Provides additional information...

Page 8: ...ts make this directive void 2 2 Dangers The motor has been built in accordance with the current state of the art and the generally accepted safety engineering practice The motor may be used for its in...

Page 9: ...ltage e g plugging the motor connectors into the live sockets of the power electronics is not permitted and can lead to machine damage serious injury or even death Make sure that the motor and the mot...

Page 10: ...ore and during startup ensure that the motor has the correct direction of rotation or movement Be sure to avoid collision caused e g by crashing against an end stop With the danger area secured check...

Page 11: ...it motors rotary motors without housings or linearly moving primary and secondary parts the attractive forces of the permanent magnets can cause severe crushing injuries and damage to the motor or the...

Page 12: ...readed spindle and bearings The rotation of the motor is transformed into a linear movement of the tappet via the threaded spindle Ball screws are used as threaded spindles 3 2 Name plate The identifi...

Page 13: ...e DMC K Intermediate voltage UDC L Continuous stall torque M0 M Continuous stall current I0 N No load speed n0 O Manufacturer P UL label Tbl 2 MRSR identification plate Designation A Product designati...

Page 14: ...information about the position encoder can be found in the additional documentation Data sheet encoder system 5093 which was already delivered with the documents contained in the offer 3 5 Weight The...

Page 15: ...res between 20 C and 50 C are permissible for transport only 4 4 Storage Store the motor in a horizontal position at a temperature of 0 C to 40 C in the original packaging The ambient conditions must...

Page 16: ...tor If present the temperature sensors and rotor position encoders particularly Hall Effect sensors and encoders can be damaged by electrostatic discharge Observe the directives concerning ESD protect...

Page 17: ...readlocker Fasten the motor to the machine with the fastening screws through the threaded holes A Mount the motor in such a way that the identification plate remains legible Only use washers for motor...

Page 18: ...gs If protective caps are missing check the plugs for damage and soiling Electric operation in moist areas may result in electric shocks and can cause serious injuries and even death Carry out the ele...

Page 19: ...omer using the regulating device Technical data on the brake can be found on the name plate and in the technical documentation A holding brake is no safety brake as defined by DIN EN 13849 1 or by the...

Page 20: ...0 C and 40 C Grind in the brake after startup as follows Apply and release every 500 ms At a speed of 100 min 1 For a duration of 30 s Ambient temperature between 0 C and 40 C To restore the holding...

Page 21: ...epeat the grinding in procedure The grinding in process may only be repeated twice during a testing procedure for the holding torque M4 If the holding torque M4 is not reached after the third grinding...

Page 22: ...the switch on process of the encoder system can lead to malfunctions When commissioning the motor make sure that the motor is not moved during the switch on process of the encoder system The switch o...

Page 23: ...g brake is released and applied at least twice daily by deactivating the controller It is recommended that the holding torque M4 of the brake is checked at least once a day Details can be found in cha...

Page 24: ...not start Incorrectly connected Check the connections using the signal list Contact pin of the plug is bent Check the connections Parameter set does not correspond to motor Check the motor data recor...

Page 25: ...d on the following conditions Calculation according to VDI 2230 edition 11 2015 Friction value for thread and contact surfaces 0 10 Utilization of the yield stress 90 Torque tools type II classes A an...

Page 26: ...sible it is recommended that you use a drive with a higher protection class By default cyber dynamic line Standard features protection class IP54 on the cable outlet side B protection class IP20 on th...

Page 27: ...cable outlet side B protection class IP20 on the customer outlet side A To also achieve protection class IP66 67 at the connection to the application the following steps are recommended Incorporate a...

Page 28: ...outlet side A To also achieve protection class IP69K at the connection to the application a sealing ring D is integrated by default into the cyber dynamic line Hygienic Design The following steps are...

Page 29: ...ision Date Comment Chapter 01 23 08 13 New version All 02 26 02 15 Technical data Tightening torques Layout 3 5 9 3 All 03 08 08 17 Safety Technical data 2 3 4 5 7 8 9 04 06 05 20 Safety Technical dat...

Page 30: ......

Reviews: