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Startup and operation

cyber

®

 dynamic line

en-18

5022-D029179

Revision: 04

6.2 Holding brake

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- In the case of a malfunction, the operating principle when using the holding brake to shut 

down a moving axle (emergency stop) is a dynamic friction with the friction coefficient µ

G

. This 

means the "dynamic braking torque" is reached. The dynamic braking torque is lower than the 
static holding torque M

4

.

Observe the design of the axle to ascertain if the holding brake may be used for an 
emergency stop:
- The maximum occurring load torque,
- The maximum distance available,
- The moment of inertia of the entire axle, and
- The maximum energy in the entire axle.

Otherwise the delay effect of the brake may not be enough to stop the axle.

6.2.2 Running in the holding brake

The holding brake may no longer reach the specified holding torque M

4

 due to the effects of 

storage, conditions or type of use, overvoltage or high temperature, combined with ambient 
conditions (soiling, humidity, etc.).
Use of the following data is recommended if no data is available for the motor regarding the run-in 
process:

Within 24 h 

of the first startup

, grind in the brake as follows:

- The brake is applied

- At a speed of 100 min

-1

- Once for 5 revolutions
- Ambient temperature between 0 °C and +40 °C

Grind in the brake 

after startup

 as follows:

- Apply and release every 500 ms

- At a speed of 100 min

-1

- For a duration of 30 s
- Ambient temperature between 0 °C and +40 °C

To restore the holding power, perform the following run-in procedure:
- Apply the brake briefly for a defined time (at the specified speed of the motor and for a 

defined number of runs) and then release it again.

- Or, drive the motor against the applied brake for a defined number of revolutions at a 

specified speed.

For additional information and for correct data on the grinding-in process, contact our Sales 
department. Always state the serial number (SN) when doing so.

6.2.3 Commissioning the holding brake

To make sure the holding brake is functioning, it has to be tested during startup.

If the regulating device has a function for integrated testing of the holding torque during secure 
limited movement and secure limited speed, then use this function and observe the 
instructions from the regulating device's manufacturer.

If no such function is present, we recommend that the user proceeds as follows:

Limit the permitted range of movement and the maximum speed using the parameters in the 
regulating device so that no danger to persons or property can arise from movement of the 
axle.

The holding brake may become worn if used for emergency stop.
For this reason, it is recommended that the required holding torque for 
the axle is at most 60% of the static holding torque M4 of the holding 
brake used.

Summary of Contents for cyber dynamic 17

Page 1: ...AC 50014370 5022 D029179 Revision 04 cyber dynamic line Rotating linear electrical machine Operating Manual...

Page 2: ...si riserva tutti i diritti anche quelli relativi alla riproduzione fotomeccanica alla riproduzione e alla diffusione anche parziali eseguite secondo processi particolari quali ad es l elaborazione di...

Page 3: ...support hotline Supporthotline WITTENSTEIN cyber motor In case of technical problems please contact the following address WITTENSTEIN cyber motor GmbH Customer Service Walter Wittenstein Stra e 1 D 97...

Page 4: ...3 4 1 Scope of delivery 13 4 2 Packaging 13 4 3 Transport 13 4 4 Storage 13 5 Assembly 14 5 1 Preparations 14 5 1 1 Preparations for ALxx series linear actuators 14 5 2 Attaching motor to a machine 15...

Page 5: ...x 23 9 1 Tightening torques for common thread sizes in general mechanical engineering 23 10 Appendix II 24 10 1Attachment recommendation 24 10 1 1Attachment recommendation Standard IP54 24 10 1 2Attac...

Page 6: ...pecial applications then the information in the amendment is valid Contradictory specifications in this manual thereby become void The operator must ensure that these instructions are read through by...

Page 7: ...rding to the following pattern 1 4 Information symbols The following information symbols are used Indicates an action to be performed Indicates the results of an action Provides additional information...

Page 8: ...ts make this directive void 2 2 Dangers The motor has been built in accordance with the current state of the art and the generally accepted safety engineering practice The motor may be used for its in...

Page 9: ...ltage e g plugging the motor connectors into the live sockets of the power electronics is not permitted and can lead to machine damage serious injury or even death Make sure that the motor and the mot...

Page 10: ...ore and during startup ensure that the motor has the correct direction of rotation or movement Be sure to avoid collision caused e g by crashing against an end stop With the danger area secured check...

Page 11: ...it motors rotary motors without housings or linearly moving primary and secondary parts the attractive forces of the permanent magnets can cause severe crushing injuries and damage to the motor or the...

Page 12: ...readed spindle and bearings The rotation of the motor is transformed into a linear movement of the tappet via the threaded spindle Ball screws are used as threaded spindles 3 2 Name plate The identifi...

Page 13: ...e DMC K Intermediate voltage UDC L Continuous stall torque M0 M Continuous stall current I0 N No load speed n0 O Manufacturer P UL label Tbl 2 MRSR identification plate Designation A Product designati...

Page 14: ...information about the position encoder can be found in the additional documentation Data sheet encoder system 5093 which was already delivered with the documents contained in the offer 3 5 Weight The...

Page 15: ...res between 20 C and 50 C are permissible for transport only 4 4 Storage Store the motor in a horizontal position at a temperature of 0 C to 40 C in the original packaging The ambient conditions must...

Page 16: ...tor If present the temperature sensors and rotor position encoders particularly Hall Effect sensors and encoders can be damaged by electrostatic discharge Observe the directives concerning ESD protect...

Page 17: ...readlocker Fasten the motor to the machine with the fastening screws through the threaded holes A Mount the motor in such a way that the identification plate remains legible Only use washers for motor...

Page 18: ...gs If protective caps are missing check the plugs for damage and soiling Electric operation in moist areas may result in electric shocks and can cause serious injuries and even death Carry out the ele...

Page 19: ...omer using the regulating device Technical data on the brake can be found on the name plate and in the technical documentation A holding brake is no safety brake as defined by DIN EN 13849 1 or by the...

Page 20: ...0 C and 40 C Grind in the brake after startup as follows Apply and release every 500 ms At a speed of 100 min 1 For a duration of 30 s Ambient temperature between 0 C and 40 C To restore the holding...

Page 21: ...epeat the grinding in procedure The grinding in process may only be repeated twice during a testing procedure for the holding torque M4 If the holding torque M4 is not reached after the third grinding...

Page 22: ...the switch on process of the encoder system can lead to malfunctions When commissioning the motor make sure that the motor is not moved during the switch on process of the encoder system The switch o...

Page 23: ...g brake is released and applied at least twice daily by deactivating the controller It is recommended that the holding torque M4 of the brake is checked at least once a day Details can be found in cha...

Page 24: ...not start Incorrectly connected Check the connections using the signal list Contact pin of the plug is bent Check the connections Parameter set does not correspond to motor Check the motor data recor...

Page 25: ...d on the following conditions Calculation according to VDI 2230 edition 11 2015 Friction value for thread and contact surfaces 0 10 Utilization of the yield stress 90 Torque tools type II classes A an...

Page 26: ...sible it is recommended that you use a drive with a higher protection class By default cyber dynamic line Standard features protection class IP54 on the cable outlet side B protection class IP20 on th...

Page 27: ...cable outlet side B protection class IP20 on the customer outlet side A To also achieve protection class IP66 67 at the connection to the application the following steps are recommended Incorporate a...

Page 28: ...outlet side A To also achieve protection class IP69K at the connection to the application a sealing ring D is integrated by default into the cyber dynamic line Hygienic Design The following steps are...

Page 29: ...ision Date Comment Chapter 01 23 08 13 New version All 02 26 02 15 Technical data Tightening torques Layout 3 5 9 3 All 03 08 08 17 Safety Technical data 2 3 4 5 7 8 9 04 06 05 20 Safety Technical dat...

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