Hyster C236 Service & Repair Manual Download

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Hyster C236 (H400HD, H400HDS, H450HD, H450HDS)
Internal Combustion Engine Trucks Service Repair Manual

Summary of Contents for C236

Page 1: ...Hyster C236 H400HD H400HDS H450HD H450HDS Internal Combustion Engine Trucks Service Repair Manual...

Page 2: ...ELECTRICAL SYSTEM H18 20XM 9 H18 20XMS 9 H400HD H450HD H400HDS H450HDS C236 PART NO 4135453 2200 SRM 1944...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...splay 22 Hourmeter Mode 22 Fault Code Mode 23 Transmission Calibration 23 Fault Code Log Mode 23 Access 23 Clear 24 Exit 24 General Fault Finding 24 Preparation 24 Define the Problem Area 24 Identify...

Page 5: ...TABLE OF CONTENTS Continued Hoodspine Harness Tier 4F Stage IV Connectors 53 This section is for the following models H18 20XM 9 H18 20XMS 9 H400HD H450HD H400HDS H450HDS C236 Table of Contents ii...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...f the electrical components on the lift truck The description and replacement procedures for the electrical system components are located in the relevant manual for the component An example would be a...

Page 8: ...rse alarm 9 Lights Mast lights flasher jumper 10 Powered Cab Tilt Powered Cab Tilt 11 Monitoring Instrument cluster senders alarms diagnostics 12 OPS Park Brake Park brake switch and solenoid suspensi...

Page 9: ...Figure 1 Schematic Example 2200 SRM 1944 Electrical Schematic and System Description 3...

Page 10: ...n on sheet 5 row A ELECTRICAL COMPONENTS Electrical components are indicated by a symbol and a description that are placed close to each other on the schematic An example is the starter relay on 38 C...

Page 11: ...499 Digital inputs hydraulics mast 500 509 Digital inputs chassis 510 539 Digital inputs powertrain 540 559 Digital inputs CAB OHG 560 569 Encoder inputs 570 599 Additional digital inputs 600 699 Digi...

Page 12: ...ion of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the elec trical wires different wire isolation colors are used to identi...

Page 13: ...Level Red Battery Level Power Circuits Black Heavy Current Grounds Green Signal Grounds White Other Circuits Yellow Twisted Pair CAN Hi Green Twisted Pair CAN Lo Orange 5 Volt Pink 12 Volt 2200 SRM 1...

Page 14: ...Figure 2 Harnesses Overview Electrical Schematic and System Description 2200 SRM 1944 8...

Page 15: ...1 MAST WORK LIGHTS LH 12 MAST 13 FRONT END 14 MAST ECH 15 FRONT LIGHTS LH 16 FRONT LIGHTS RH 17 HOOD SPINE 18 ECM 19 EAS ECM 20 TWIST MODULE 21 ECO ELO HIP 22 ARM REST 23 ECH ADAPTOR 24 CAB UNDERFLOOR...

Page 16: ...e circuit for side tail and hazard lights al lowing activating these lights irrespective of the ignition switch position See schematic location 98 H This harness is to be plug ged into connector CPS65...

Page 17: ...ases the schematic just shows the wire harness connector Connector Pin Numbers On the schematic the pin numbers are indicated by a number or letter inside the connector symbol with the relevant wire e...

Page 18: ...l The four fuse panels contain the fuses that protect all other electrical circuits See Figure 4 and Table 6 On the inside of the instrument cover is a label that shows the location of the fuses in th...

Page 19: ...HEATING 15A CPS166 51 D 9 F3 GRID HEATER 150A F3 34 H 10 F5 SPARE 10A CPS166 52 C 11 F6 DEF MODULE HEATER 10A CPS166 52 D 12 F7 SPARE 7 5A CPS166 53 C 13 F8 SPARE 10A CPS166 52 C 14 F11 SPARE 15A CPS1...

Page 20: ...Panel Overview Fuse Description Value Location Fuse Panel 1 F1 Engine Start 30A 25 B F2 ECM Ignition 5A 30 F F3 Low Brake Pressure Warning 5A 28 F F4 Transmission 7 5A 28 F F5 Transmission B 7 5A 63...

Page 21: ...4 Horn 10A 165 C F25 Sped Power Ignition 5A 167 F F26 Automatic Greasing opt 10A 181 F F27 Seat Suspension Com pressor 15A 121 F F28 Heater AC Ventilation Fan 25A 171 F F29 AC Condenser Fans 30A 179 H...

Page 22: ...6 26 E 2 Lights CPS174 96 B 3 Horn CPS84 166 C 4 OPS CPS84 134 I 5 Start Enable CPS15 26 F 6 Ignition CPS15 30 C 7 Hydraulic Controller CPS120 138 F 8 Twistlock CPS120 145 E 9 Start Inhibit CPS13 29 B...

Page 23: ...ork of sensors actuators and control devices Functioning of these components cannot be influ enced by other controllers unless the programming of a network controller specifically allows Each controll...

Page 24: ...pendent control system that does not communi cate through CANbus wires 900 and 901 The CANbus inverse wire and data wire are twis ted together to reduce sensitivity to electromag netic interference Fo...

Page 25: ...location and actual location see Table 11 Diagnostics of a faulty CANbus system requires thorough knowledge and specific software As con trollers cannot be repaired there is no other option than to r...