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Connector Identification

Each connector is identified by the letter code of the
connector type and a unique identification number,
e.g. CRP07.

Connectors have the same identification number if
they interconnect between two wire harnesses, e.g.
CRP07 interconnects with CPS07.

On the schematic a connector may be represented
complete with all wires it normally contains, or
partial, showing the few wires that are relevant for
the particular page of the schematic.

A completely represented connector shows two
rounded corners, as shown on Figure 1, item 11.

A partially represented connector has one curled
corner, as shown on Figure 1, item 12.

As the wires in a connector will relate to different
functions, portions of a connector can be divided
over several schematic pages according the differ-
ent electrical function of the wires. In general there
is no relation between a connector and a schematic
location. The only possibility to look up a schematic
location is through the connector listing.

A connector is not shown on the schematic if the
connector is an integral part of a component or if it
does not have a minimum length of wire harness
between the component and the connector. In these
cases the schematic just shows the wire harness
connector.

Connector Pin Numbers

On the schematic the pin numbers are indicated by
a number or letter inside the connector symbol,
with the relevant wire ending at the relevant pin
number.

On the connector itself pin numbers are shown in
relief, but can be as small as 1 mm high. To read
the numbers, clean the housing and provide suffi-
cient lighting.

Pin numbers can be located on the inside of the con-
nector next to the pin, on the backside of the con-
nector next to the wires, or on the connector hous-
ing.

Connector Description

For orientation purposes each connector has been
provided with a description, which is shown in the
connector overview in Table 11, and in the legend
for the wire harnesses. The description matches the
component it is attached with.

For connectors between harnesses the description
is a combination of the two harness names. For in-
stance CPS139: Frame-Mast. The first part of the
description indicates the wire harness that the con-
nector is part of, the second part indicates the wire
harness that the connector connects with. An ex-
ception is the interconnection between frame and
side console harness, which is through three con-
nectors.

To avoid having three identical descriptions, the
descriptions Cab Signals, Cab Power and Aux Sig-
nals have been assigned.

2200 SRM 1944

Electrical Schematic and System Description

11

Summary of Contents for C236

Page 1: ...Hyster C236 H400HD H400HDS H450HD H450HDS Internal Combustion Engine Trucks Service Repair Manual...

Page 2: ...ELECTRICAL SYSTEM H18 20XM 9 H18 20XMS 9 H400HD H450HD H400HDS H450HDS C236 PART NO 4135453 2200 SRM 1944...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...splay 22 Hourmeter Mode 22 Fault Code Mode 23 Transmission Calibration 23 Fault Code Log Mode 23 Access 23 Clear 24 Exit 24 General Fault Finding 24 Preparation 24 Define the Problem Area 24 Identify...

Page 5: ...TABLE OF CONTENTS Continued Hoodspine Harness Tier 4F Stage IV Connectors 53 This section is for the following models H18 20XM 9 H18 20XMS 9 H400HD H450HD H400HDS H450HDS C236 Table of Contents ii...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...f the electrical components on the lift truck The description and replacement procedures for the electrical system components are located in the relevant manual for the component An example would be a...

Page 8: ...rse alarm 9 Lights Mast lights flasher jumper 10 Powered Cab Tilt Powered Cab Tilt 11 Monitoring Instrument cluster senders alarms diagnostics 12 OPS Park Brake Park brake switch and solenoid suspensi...

Page 9: ...Figure 1 Schematic Example 2200 SRM 1944 Electrical Schematic and System Description 3...

Page 10: ...n on sheet 5 row A ELECTRICAL COMPONENTS Electrical components are indicated by a symbol and a description that are placed close to each other on the schematic An example is the starter relay on 38 C...

Page 11: ...499 Digital inputs hydraulics mast 500 509 Digital inputs chassis 510 539 Digital inputs powertrain 540 559 Digital inputs CAB OHG 560 569 Encoder inputs 570 599 Additional digital inputs 600 699 Digi...

Page 12: ...ion of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the elec trical wires different wire isolation colors are used to identi...

Page 13: ...Level Red Battery Level Power Circuits Black Heavy Current Grounds Green Signal Grounds White Other Circuits Yellow Twisted Pair CAN Hi Green Twisted Pair CAN Lo Orange 5 Volt Pink 12 Volt 2200 SRM 1...

Page 14: ...Figure 2 Harnesses Overview Electrical Schematic and System Description 2200 SRM 1944 8...

Page 15: ...1 MAST WORK LIGHTS LH 12 MAST 13 FRONT END 14 MAST ECH 15 FRONT LIGHTS LH 16 FRONT LIGHTS RH 17 HOOD SPINE 18 ECM 19 EAS ECM 20 TWIST MODULE 21 ECO ELO HIP 22 ARM REST 23 ECH ADAPTOR 24 CAB UNDERFLOOR...

Page 16: ...e circuit for side tail and hazard lights al lowing activating these lights irrespective of the ignition switch position See schematic location 98 H This harness is to be plug ged into connector CPS65...

Page 17: ...ases the schematic just shows the wire harness connector Connector Pin Numbers On the schematic the pin numbers are indicated by a number or letter inside the connector symbol with the relevant wire e...

Page 18: ...l The four fuse panels contain the fuses that protect all other electrical circuits See Figure 4 and Table 6 On the inside of the instrument cover is a label that shows the location of the fuses in th...

Page 19: ...HEATING 15A CPS166 51 D 9 F3 GRID HEATER 150A F3 34 H 10 F5 SPARE 10A CPS166 52 C 11 F6 DEF MODULE HEATER 10A CPS166 52 D 12 F7 SPARE 7 5A CPS166 53 C 13 F8 SPARE 10A CPS166 52 C 14 F11 SPARE 15A CPS1...

Page 20: ...Panel Overview Fuse Description Value Location Fuse Panel 1 F1 Engine Start 30A 25 B F2 ECM Ignition 5A 30 F F3 Low Brake Pressure Warning 5A 28 F F4 Transmission 7 5A 28 F F5 Transmission B 7 5A 63...

Page 21: ...4 Horn 10A 165 C F25 Sped Power Ignition 5A 167 F F26 Automatic Greasing opt 10A 181 F F27 Seat Suspension Com pressor 15A 121 F F28 Heater AC Ventilation Fan 25A 171 F F29 AC Condenser Fans 30A 179 H...

Page 22: ...6 26 E 2 Lights CPS174 96 B 3 Horn CPS84 166 C 4 OPS CPS84 134 I 5 Start Enable CPS15 26 F 6 Ignition CPS15 30 C 7 Hydraulic Controller CPS120 138 F 8 Twistlock CPS120 145 E 9 Start Inhibit CPS13 29 B...

Page 23: ...ork of sensors actuators and control devices Functioning of these components cannot be influ enced by other controllers unless the programming of a network controller specifically allows Each controll...

Page 24: ...pendent control system that does not communi cate through CANbus wires 900 and 901 The CANbus inverse wire and data wire are twis ted together to reduce sensitivity to electromag netic interference Fo...

Page 25: ...location and actual location see Table 11 Diagnostics of a faulty CANbus system requires thorough knowledge and specific software As con trollers cannot be repaired there is no other option than to r...

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