Wilmod ELOTECH R4000 Description And Operating Manual Download Page 1

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Manual: R4000-XX-X-000-X-X_EN

Release: 1.20

©Elotech GmbH

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R4000

Temperature Controller with

1, 2, 4, 6, 8, 12* or 16* zones Heating/Cooling

* With the extension module R4010 up to 16 zones can be connected.

Depth: 122mm
Format: 96mm x 96mm

DESCRIPTION AND OPERATING MANUAL

ELOTECH Industrieelektronik GmbH
Verbindungsstraße 27
D - 40723 HILDEN
FON +49 2103 / 255 97 0

FAX +49 2103 / 255 97 29

www.elotech.de

Email:

[email protected]

Summary of Contents for ELOTECH R4000

Page 1: ...12 or 16 zones Heating Cooling With the extension module R4010 up to 16 zones can be connected Depth 122mm Format 96mm x 96mm DESCRIPTION AND OPERATING MANUAL ELOTECH Industrieelektronik GmbH Verbind...

Page 2: ...w Monitoring display 14 5 3 Adjusting windows 15 5 3 1 Window Entering number value 15 5 3 2 Window Selection with tiles 16 5 3 3 Window Selection List view 16 5 3 4 Window Saving to multiple zones 17...

Page 3: ...r cables and signal lines e g logic or linear voltage outputs must be laid separately from control lines and mains voltage supply cables power cables In order to maintain CE Compliance screened detect...

Page 4: ...er already has a fieldbus interface then the E bus interface is already available If no fieldbus interface is required key 90 E bus must be selected for the fieldbus R4000 X Z Y 000 DD 5 Power Supply...

Page 5: ...nected to an earth rail via a thick cable 4qmm in the shortest possible way 20cm 4 1 Connection Diagram Power supply Logic Inputs and Heater Current Function of the logic inputs In_1 0 Setpoint 1 acti...

Page 6: ...ettings Sensor has to be set accordingly to the con nection diagram 2 wire 3 wire 4 4 Connection Diagram Logic Outputs The power supply for the logic outputs has to be wired ex ternally 24V have to be...

Page 7: ...H7 are bridged The output automatically switches to current or voltage depending on the connected load 4 7 Connection diagram E Bus for extension module The extension module R4010 for exptension to 1...

Page 8: ...oads are not allowed 4 9 Connection Diagram LAN and USB USB Save process data configuration data and alarm data on an USB Stick Write back configuration data from USB Stick to the controller Make a fi...

Page 9: ...lization the actual process val ues and setpoints of all connected zones are displayed The device is operated by menus The different parameters are displayed mainly in plain text and can be displayed...

Page 10: ...C The top right shows the time The hexagon displays the zone number If the zone is turned off the actual process value displays OFF here seen in zone 5 and the hexa gon shows the number of the zone is...

Page 11: ...an enable function Therefore the colour green was chosen Ramp is active Soft start function is active Auto tune is active Setpoint 2 is active SP2 in the header indicates that setpoint 2 is activated...

Page 12: ...window Process List view Display for all zones Actual process value setpoint output ratio current monitoring state Jump to window Graph Display for selected zone Graphical display of the actual value...

Page 13: ...blue field and con firm the following warning message with Yes Display of monitoring 1 Grey signal not active Colored signal active Pressing the area leads to the window Monitoring display The same ap...

Page 14: ...1 exceeded has triggered the monitoring In case the event needs an acknowledgement it must be done by pressing the button Other monitoring events show Limit reached and Limit un dershot The dark blue...

Page 15: ...0 If this Button is visible two adjustable parameters are available Such as Setpoint 1 2 or Ramp rising falling Switch over by pressing this button The name of the actual parame ter is displayed in th...

Page 16: ...hich the parameter value can be saved onto other zones simultaneously See 5 3 4 Window Saving to multiple zones Return to previous window Window Selection List view The header displays the zone and th...

Page 17: ...d to enter text for description of program names The header displays the actual program number and the actual program name By pressing the number keys 0 9 the new text can be entered To set the follow...

Page 18: ...Value Jump to window Main Window Graph This window shows the temperature progression for one selected zone In the case of a technical incident the actual process value can still be examined afterward...

Page 19: ...Hold down 1 sec Jump to window Actual Process Value Deletion of the logbook entries Window Program Program controller graph This image shows the graphical representation of the selected control progra...

Page 20: ...an also use the Steps button to set the times and temperatures of the individual steps The Name button is used to set the program name Use the For Zone key to define the zones in volved Continue if Ti...

Page 21: ...ep the actual value is set as the start setpoint If no ramp is desired set this time to 0 00h Temperature 100 1600 C Temperature for this step Dwell time 0 00 99 59h Time for the hold time of the curr...

Page 22: ...step always involves ramp duration and dwell time The ramp duration determines the time in which the setpoint is steadily increased from the previous temperature to the tem perature of the current st...

Page 23: ...ndow switchover to the next zone Display of the current zone number switchover to the previous zone Hold down 1 sec Return to previous window Hold down 1 sec Jump to window Actual Process Value Jump t...

Page 24: ...lculated the feedback parameters the controller will lead the process value to the actual setpoint Selecting Autotune off will stop the autotune function Autotune active Indication in display Zone syn...

Page 25: ...0s 10 0s The switching frequency of the actuator can be deter mined through the cycle time In this time interval the controller switches on and off once Voltage outputs for solid state relays SSR Cyc...

Page 26: ...put ratio 0 100 100 Limitation of the output ratio is only necessary if the power supply of the control route is grossly overdi mensioned Normally it should be switched off Setting 100 Output ratio li...

Page 27: ...uring the softstart the controller s heating output response is limited to a pre selected ratio in order to achieve a slow drying of high performance heat cartridges This results in a slower more regu...

Page 28: ...tio Mode MANUAL The controller now operates as an actuator only The control function is inactive Process display Actual process value Setpoint display Display of current output ratio in The output rat...

Page 29: ...rt of measurement range Setpoint max Setpoint min MR End Highest adjustable setpoint value 400 MR End End of measurement range The minimal span of linear value min and max is 100 the maximal span is 2...

Page 30: ...nction Heating 1 output ratio Output of the heating output ratio at continuous output x 0 20mA or 0 10V Cooling 1 Output ratio Output of the cooling output ratio at continuous output x 0 20mA or 0 10V...

Page 31: ...toring is active it is displayed by the bell symbols The colour of the symbols is programmable for the limit violations and fixed for all other events In case of several events with different colours...

Page 32: ...the relative limit values are tracked to the current ramp setpoints In the case of sensor and line errors the limit value violations react in the same way as range override Desired function Setpoint b...

Page 33: ...colour is green Orange Switching behaviour Direct The monitoring output is activated when the max limit value has been exceeded or if the min limit value has been undercut Inverse The signal is invert...

Page 34: ...ly 45 5 kBaud 12Mbaud forced by the master Not detected no master connected Address 1 255 1 255 ELOTECH Standard 1 247 Modbus RTU Protocol 1 32 Arburg Protocols 2 125 Profibus At this address a master...

Page 35: ...om the USB flash drive Load Load all Parameters Loading a previously saved parameter set The file LogPara bin must exist on the USB flash drive Act program Load a program for the program controller Th...

Page 36: ...100 Part 3 IP Address 192 168 100 100 Part 4 Subnet mask Subnet mask 1 Subnet mask 2 Subnet mask 3 Subnet mask 4 Subnet mask 255 255 255 0 Part 1 Subnet mask 255 255 255 0 Part 2 Subnet mask 255 255 2...

Page 37: ...F Currents above this value will cause an alarm Leakage limit Monitoring an impermissible continuous current Limit value OFF 0 0 99 9 A 0 3A SSRs especially if they are combined with RC combinations n...

Page 38: ...ssociated parameters can be selected or set Pressing the key About shows hardware infor mation of the controller The continuous outputs menu appears only for controllers with the option continuous The...

Page 39: ...ed twice The parameters that have been locked can be displayed but not changed This parameter cannot be changed if the logic input In_2 is active or the lock code is not known The value of the factory...

Page 40: ...oring About Firmware update Firmware Displays the current firmware and language version Firmware update Start the firmware update by selecting the button Start Update and con firm with SAVE A confirma...

Page 41: ...cator Controller For each zone you can choose here whether you want to serve as a pure indicator zone or as a control zone Also the zone can be switched off Conf Indicator Contr Zone 1 x Description s...

Page 42: ...0 250 C TC Fe CuNi J Thermocouple Type J 0 800 C TC NiCr Ni K Thermocouple Type K 0 1200 C TC Fe CuNi L Thermocouple Type L 0 800 C NiCrSi NiSi N Thermocouple Type N 0 1200 C TC PtRh Pt S Thermocouple...

Page 43: ...make sure that the switching cycle time is set as long as possible to minimize contact wear on the relay Configurations that are not possible are hidden In the example heating and cooling can be sele...

Page 44: ...alisation page of von EloVision Field bus module unavailable The controller is not fitted with the correct hardware for the selected protocol Zone synopsis Current A No current measure ment Set the l...

Page 45: ...t Internal resistance 22k Ohm Level 0 2V Level 1 9V max 30V Heater current moni toring Measuring input range 0 100mA corresponding 0 0 99 9A when using a current transformer 1 1000 If the range is exc...

Page 46: ...5 mm2 for end sleeves with plastic collar 0 75mm2 Terminal groups C H Relay P 2 5mm2 Real time clock Backup battery Lithium CR2032 Weight Approx 800g depends on the version of the device E Bus Bus sy...

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