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Kunststoffschweißtechnik

WIDOS

Einsteinstr. 5

Phone +49 (0) 71 52 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen

Fax

+49 (0) 71 52 99 39 - 40

Website:

www.widos.de

Email:

[email protected]

25.03.2014

Working Instructions WIDOS ASM 315 WM

Page 25 of 45

6. Welding log and tables

The values given in the following welding tables are according to DVS intended
for pipes that are to be welded together on the face.
The values may deviate in case of a branch butt welding and must be
determined on location.

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Summary of Contents for ASM 315 WM

Page 1: ...ingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Worki...

Page 2: ...der of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 info widos de h...

Page 3: ...service team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to i...

Page 4: ...angers while handling the machine 11 2 8 Specific dangers 11 2 8 1 Danger of Stumbling over electric wires 11 2 8 2 Danger of combustion by heating element and welding area 11 2 8 3 Danger of crushing...

Page 5: ...NG LOG AND TABLES 25 7 MAINTENANCE STORING TRANSPORT 29 7 1 General 29 7 2 Clamping elements 29 7 3 How to clean the machine 29 7 4 How to change the knifes 30 7 5 Transport 30 7 6 Disposal 30 8 WIRIN...

Page 6: ...The described plastic welding machine may only be operated maintained and repaired by persons who are trained and informed about the dangers The manufacturer is not responsible for any damages caused...

Page 7: ...riate measurement that allowed conditions for welding are indicated it is possible to work in any outside temperature condition as far as the welder is not constrained in its manual skill avoid humidi...

Page 8: ...ocket spanner size 13 1 Torx screw driver T15 1 each Allen key with T grip size 4 5 6 1 Star screw M 8x20 for deactivating the spring load of the basic machine 1 5 Wear parts option Unit mach Denomina...

Page 9: ...ons may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving parts of the machine The disrespect of these indications may cause severe crushing of parts...

Page 10: ...of organization All equipment required for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The work...

Page 11: ...water According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch 2 8 Specific dangers 2 8 1 Danger of Stumbling over electric wires Make sure...

Page 12: ...ine is under pressure Hold the turret with one hand and only then release the clamping lever During the transport of the machine Swivel in the drill fix it within the clamping tool and shut machine ta...

Page 13: ...pecially when cleaning with solvents when lubricating with oil and grease 2 11 Warranty and Liability Fundamentally our General Sales and Delivery Conditions are valid They are at the owner s disposal...

Page 14: ...pipe into the right clamping tool align it to the main pipe and clamp it The cleaned and heated heating element is brought in and the pipes are pressed against the heating element under defined adjust...

Page 15: ...pipes 2 Drill to drill a hole for the branch into the main pipe 3 Star screw to activate deactivate the spring for table 4 Scale and needle Display of the applied welding force max display 150 kp 5 Te...

Page 16: ...10 pole Connection to control 14 Connecting cable Connection with power supply 230 V 16 A 50 Hz 15 Bolt holder for heating element 16 Heating area to heat up the main pipe and branch pipe 17 Grip on h...

Page 17: ...o the main pipe 24 On Off switch to switch drill on off drilling is carried out with button 18 25 Locking knob to hold switch 24 on ON the locking knob is released by a short lifting of switch 24 4 3...

Page 18: ...s A knife block consists of knife plate knife holder knife and screws Release the four pan head screws on the knife plate Shift the knife plate until the dimension for the inner diameter of branch pip...

Page 19: ...lamp pipes with OD 250 mm into the clamping tool Screw reducer inserts into the clamping tool for pipes with OD 63 OD 225 mm In order to insert the pipes detach the spindle nut and swivel it out arrow...

Page 20: ...into the clamping tool for pipes with OD 90 OD 280 mm The reducer inserts have a dimension marking They may be screwed to the clamping claws from the in and outside You may shift the clamping tool on...

Page 21: ...rol unit to the power supply 230 V 16 A 50 Hz Mount the loosely included handles into the left clamping tools Connect the drill with power supply 230 V 16 A 50 Hz Now machine is ready for use The mach...

Page 22: ...ill between both clamping tools and shift the drill into the right clamping tool up to the limit stop Shut the clamping tool and fix the drill by the spindle nut Screw in the star screw 3 on the left...

Page 23: ...ith sufficient overhang leftwards into the clamping tool adjust to the main pipe and clamp chapter 4 4 Learn the adjusting force for the pipe dimension to be welded from the welding table It may be ne...

Page 24: ...aximum time frame for this process is predetermined by the value for the change over time taken from the table When the welding force is built up arrest the support with clamping lever 5 and press the...

Page 25: ...site www widos de Email info widos de 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 25 of 45 6 Welding log and tables The values given in the following welding tables are according to DVS inte...

Page 26: ...pe SDR bead up circular heat up max time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s 20 1 9 11 2 0 5...

Page 27: ...circular heat up max time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in...

Page 28: ...ameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead...

Page 29: ...e bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to...

Page 30: ...change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding...

Page 31: ...h force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the movi...

Page 32: ...own OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force...

Page 33: ...ding force the moving force of the support must be added P N mm bead up heat up 280 6 9 41 89 1 0 69 6 6 89 10 280 8 6 33 110 1 5 86 7 7 110 12 280 10 7 26 136 1 5 107 7 7 136 14 280 13 4 21 169 2 0 1...

Page 34: ...2 0 5 104 4 5 2 3 20 3 4 6 2 0 5 115 5 6 2 4 20 4 1 5 3 0 5 128 5 6 3 5 25 2 3 11 2 0 5 95 4 5 2 2 25 3 5 7 4 3 0 5 117 5 6 3 4 25 4 2 6 3 0 5 130 5 6 3 6 25 5 1 5 4 0 5 145 5 6 4 7 32 1 8 17 6 2 0 5...

Page 35: ...the moving force of the support must be added Table for PP The standard value for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature 50 1 8 33 3 0 5 90 4 5...

Page 36: ...d Table for PP The standard value for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature 90 2 2 41 7 0 5 94 4 5 7 2 90 2 8 33 8 0 5 104 4 5 8 3 90 3 5 26 10...

Page 37: ...standard value for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature 140 3 5 41 16 0 5 117 5 6 16 4 140 4 3 33 19 0 5 131 5 6 19 6 140 5 4 26 23 0 5 149 5...

Page 38: ...moving force of the support must be added Table for PP The standard value for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature 200 4 9 41 31 0 5 141 5 6...

Page 39: ...orce of the support must be added Table for PP The standard value for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature 280 6 9 41 60 0 5 173 6 7 60 12 280...

Page 40: ...welding cool diameter wall force bead time to reach force down OD s kp min s welding kp time mm mm daN mm pressure daN min s 20 1 9 2 0 5 59 3 2 4 5 25 1 9 2 0 5 59 3 2 4 5 32 2 4 3 0 5 64 3 3 5 0 40...

Page 41: ...ng to DVS 2207 2208 DIN 16932 They are guide values for saddle welding they may deviate and must be redetermined if necessary pipe pipe bead up circular heat up time welding cool diameter wall force b...

Page 42: ...d maintenance and inspection works should be performed in time The DVS gives the advice of inspection works after 1 year For machines with especially high usage percentage the testing cycle should be...

Page 43: ...cutting knife turnover board Always turn replace the knives at all four knife holders 7 5 Transport During the transport take care that the heating element and the knives are not damaged Take the hea...

Page 44: ...insteinstr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 25 03 14 Working Instructions WIDOS ASM 315 WM...

Page 45: ...Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 32 of 45 9 Spare parts list 9 1 Basic machine with motion...

Page 46: ...hnik Spare parts list Chapter 9 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 33 of 45 view from below view from below 51 52 58 59 57 70 60 72 73 71 55 56 53 54 62 61 43 44 63 45 46 47 48 50 6...

Page 47: ...09 21 Hexagon nut M 12 DIN 934 2 0934L 22 U profile 1 3804041 23 Pan head screw with low head M 6x14 DIN 7984 4 7984F014 24 NSK guide carriage 1 L20ELZ 25 Support fix 1 380104 26 Pan head screw M 8x40...

Page 48: ...380113 61 Sleeve for indicator angle 1 380138 62 Pan head screw M 6x30 DIN 912 1 0912F030 63 Sleeve for long face pinion 1 380117 64 Nut for toothed rack 2 380109 65 Gear wheel module 1 380107 66 Wash...

Page 49: ...Kunststoffschwei technik Spare parts list Chapter 9 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 35 of 45 9 2 Clamping device right 1 2 4 5 6 7 8 10 15 16 13 14 11 12...

Page 50: ...lat head screw M 4x10 DIN 963 2 0963D010 11 Pan head screw M 8x40 DIN 912 1 0912H040 12 Washer M 8 DIN 9021 1 9021H 13 Shackle 2 S3804 14 Rivet 3 S3806 15 Pan head screw M 8x40 DIN 912 1 0912H040 16 W...

Page 51: ...Kunststoffschwei technik Spare parts list Chapter 9 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 37 of 45 9 3 Clamping device left 19 20 22 14 1 2 3 4 5 18 9 10 12 13 17 15 16 11 6 8...

Page 52: ...5 2 6325L35 11 Connection rod 2 upper part 2 3577405 12 Cylinder pin 12x35 DIN 6325 2 6325L35 13 Clamping tool lower part 2 3817302 14 Cylinder pin 12x25 DIN 6325 2 6325L25 15 Pan head screw M 12x35 D...

Page 53: ...ei technik Spare parts list Chapter 9 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 39 of 45 9 4 Drill 30 8 10 13 15 6 7 26 33 34 25 27 29 31 32 1 12 40 43 2 36 17 37 39 18 19 20 21 44 48 11 2...

Page 54: ...3814342 19 Cutting insert squared 1 on request 20 Flat head screw M 3 5x8 DIN 965 1 on request 21 Drill plate 1 3814344 22 Ball bearing 1 L6013 23 Chain wheel large 3 8 x7 32 76 teeth 1 091406 24 Fla...

Page 55: ...l 2 pin 1 EA1007 47 Lens head screw M 4x8 DIN 7985 5 0084D008 48 Tooth lock washer M4 DIN 6797 1 6797D Knife block 16 for circular knife 4 3814341 Cutting insert round D16 4 on request Flat head screw...

Page 56: ...Kunststoffschwei technik Spare parts list Chapter 9 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 41 of 45 9 5 Control device 1 4 6 7 12 13 14 2 3 8 9 11...

Page 57: ...cket insert 10pole 1 EST0515 6 Attachment housing 1 EST0514 7 Lens head screw M 3x10 DIN 7985 4 7985C010 8 Attachment housing for control device 1 452531 9 Temperature compensation conductor type K 2x...

Page 58: ...Kunststoffschwei technik Spare parts list Chapter 9 25 03 2014 Working Instructions WIDOS ASM 315 WM Page 43 of 45 9 6 Heating element flexibel 1 10 5 6 18 17 20 13 14 2 3 21 23 7 19 11 4 12 15 16 8 9...

Page 59: ...EL090202 9 Metal protection hose 1 50 m EA080220 10 PTFE foil 1 6425412 11 Ceramic heating mat 1 HASM315E 12 Insulator 1 6425417 13 Girder 1 6425416 14 Beam 1 6425419 15 Terminal strip 2 6425414 16 Fl...

Page 60: ...n responsibility that the product Heating element butt welding machine WIDOS ASM 315 WM to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1...

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