WhisperGen PPS16-12MD, User Manual

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Scheduled service intervals and tasks
Maintenance
38
Scheduled service intervals and tasks
Service A – Minor Service Interval What to check after each 500 hours of use:
Service A Schedule:
500 hours use
(12 months since installed)
1,500 hours use
(36 months since installed)
2,500 hours use
(60 months since installed)
3,500 hours use
(84 months since installed)
4,500 hours use
(108 months since installed)
5,500 hours use
(132 months since installed)
(etc.)
Carry out Service A Tasks in the sequence listed below:
1.Check all coolant levels and flow rates. Bleed the system
as required check for signs of leakage.
2. Check the condition of all hoses.
3. Check the seawater filter and inlet for debris and build up.
4. Inspect the fuel filter and fuel pump. Clean and replace
the fuel filter and fuel pump as required.
5. Check the condensate drain is working correctly.
6.Check the FID and reset FID height.
7.Change the Evaporator wick.
8.Check the condition of all battery cables.
9.Check all the battery cable connections.
10.Remove the electronics cover and check the wiring, loom
and elements cables.
11.Check and reset variables using Micromon.
12.Check that the user display is working correctly.
13.Carry out a test run
14.Check exhaust with a gas analyzer for 9% Oxygen.
15.Check for any exhaust gas leakage.
Service B – Intermediate Service Interval What to check after each 1000 hours of use:
Service B Schedule:
1,000 hours use
(24 months since installed)
3,000 hours use
(72 months since installed)
5,000 hours use
(120 months since installed)
(etc.)
Carry out Service B tasks 13- 19 after completing Service A
tasks 1-12 first:
13.Change the primary coolant and reverse flush the
system.
14.Check the FID and glow plug. Change the FID and glow
plug as needed.
15.Replace the fuel filter element.
16.Remove the heat exchanger top plate and check for any
blockage. Clear any blockage as needed.
17.Check the flushing nozzle for blockage and wear. Clear
blockage or replace the flushing nozzle.
18.Strip and clean the seawater heat exchanger.
19.Check the Nitrogen pressure.
20.Carry out a test run.
21.Check exhaust with a gas analyzer for 9% Oxygen.
22.Check for any exhaust gas leakage.
Service C – Major Service Interval What to check after each 2000 hours of use:
Service C Schedule:
2,000 hours use
(48 months since installed)
4,000 hours use
(96 months since installed)
6,000 hours use
(144 months since installed)
(etc.)
Carry out Service C tasks 20-24 after completing Service A
tasks 1-12 then Service B tasks 13- 19:
20.Remove the top burner ceramic and check its condition.
Replace the ceramic as needed.
21.Replace the ceramic rope and heater head seals.
22.Carry out a test run.
23.Check exhaust with a gas analyzer for 9% Oxygen.
24.Check for any exhaust gas leakage.