10
Lit. No. 62639
October 5, 2001
INSTALLATION INSTRUCTIONS
Top
Light Bracket
Bottom
Light
Bracket
Lift
Frame
Side
Angle
3/8" X 1-1/4"
Bolts & Locknuts
Figure 22
LIGHT BRACKETS/HEADLAMPS
ASSEMBLY
Refer to Figure 22 for the following instructions.
1.
Align the two holes of the two top light brackets
with the top two holes in the lift frame side angles.
Loosely attach with two 3/8" x 1-1/4" bolts and
locknuts on each side.
2.
Loosely attach the small hole end of each bottom
light bracket to the lowest hole in each lift frame
side angle with a 3/8" x 1-1/4" bolt and locknut on
each side.
3.
Assemble the headlamps with park/turn lens
towards outside (found in the headlamp kit) to the
light brackets placing the headlamp swivel above
the bracket.
4.
Loosely attach with lock washers and nuts below
the brackets.
NOTE: Aim headlamps when the snowplow is
attached to the vehicle and in the raised
position.
5.
Tighten the bolts that hold the light brackets to the
lift frame.
6.
Install vinyl caps on the headlamp mounting studs.
HYDRAULIC UNIT WIRING ASSEMBLY
Refer to Figure 23 on the top of the next page for the
following instructions.
1.
Route the wiring harness from the headlamps along
the top light brackets and across the back of the lift
frame to the driver side of the lift frame.
2.
Use any excess harness to make a loop under
each headlamp.
3.
Secure the harness to each light bracket with two
short cable ties and to the top angle of the lift frame
with a long cable tie.
4.
Remove the covers from the valve manifolds on the
hydraulic unit.
NOTE: Temporarily remove the bolt securing
the lift cylinder rod to the lift channel and tilt
the hydraulic unit forward for easier removal
and installation of valve covers.
5.
Route the branch of harness with loose wires to the
manifolds.
NOTE: Dielectric grease has been applied to
coil terminals. DO NOT wipe off terminals.
6.
Apply dielectric grease (P.N. 56099) (furnished in
the hydraulics box) into the opening of each wire
terminal before connecting to the coil terminals as
shown on the label on the inside of each cover and
in Figures 24, 25, and 26 on the next page.
NOTE: The strain reliefs must be inside the
covers to prevent the connections from coming
loose.
7.
With each harness strain relief inside the cover at
the slot, replace each cover and secure with
screws.
8.
While allowing slack in the harness to the hydraulic
unit, secure the harness to the inside of the lift
frame side rail with two long cable ties.
(Continued on next page.)