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A. FLAG ANGLES (AS REQUIRED):

A1. Fully Adjustable (F.A.) Flag Angles

B. JAMB BRACKETS (AS REQUIRED):

B1. Fully Adjustable (F.A.) Jamb Brackets

C. TRACK ROLLERS (AS REQUIRED):

C1. Short Stem Track Rollers
C2. Long Stem Track Rollers

D. GRADUATED END HINGES:

D1. Single Graduated End Hinges (S.E.H.), Industry Standard
D2. Double Graduated End Hinges (D.E.H.), Industry Standard
D3. Half Center Hinge(s) (If included)

E. STACKED SECTIONS:

 

E1. Top Section / E2. Intermediate(s) Section
E3. Lock Section / E4. Bottom Section

F. TOP FIXTURES (AS REQUIRED):

F1. Top Fixture Bases - (L - Shaped)
F2. Top Fixture Slides - (L - Shaped)
F3. Top Fixture Assemblies

G. STRUT(S) (AS REQUIRED):

G1. 2” Strut (U-shaped) / 3” Strut (U-shaped)

H. DRAWBAR OPERATOR BRACKET (FOR TROLLEY OPERATED DOORS):

H1. Top Halve Drawbar Operator Bracket
H2. Bottom Halve Drawbar Operator Bracket
H3. Drawbar Operator Bracket (Supplied By Others)

I. TRACKS (AS REQUIRED):

I1. Left Hand and Right Hand Horizontal Track Assemblies
I2. Left Hand and Right Hand Vertical Tracks
I3. Left Hand and Right Hand Riveted Vertical Track Assemblies
I4. Left Hand and Right Hand Angle Mount Vertical Track Assemblies

J. EXTENSION SPRING ASSEMBLY (AS REQUIRED):

J1. Extension Springs
J2. Spring Restraint Cables
J3. Front Cable Lift Sheaves
J4. Rear Cable Lift Sheaves
J5. 3 Hole Clips (As Required)
J6. S-Hooks (As Required)
J7. Sheave Forks (As Required)
J8. 5/16” - 18 x 3-3/4” Eye Bolts (As Required)
J9. Counterbalance Lift Cables
J10. Hook Plates (As Required)

K. REAR BACK HANGS:

K1. Left Hand And Right Hand Rear Back Hang Assemblies

L. BOTTOM CORNER BRACKETS (AS REQUIRED):

L1. Left Hand and Right Hand Bottom Corner Brackets

M. BOTTOM WEATHER SEAL:

M1. Bottom Weather Seal (Door Width)

N. TRACK ROLLER CARRIER’S (AS REQUIRED):

N1. Track Roller Carrier’s

A1.

B1.

B1.

A1.

C1.

E4.

E1.

E2.

E3.

F3.

F2.

I2.

I1.

I1.

I2.

K1.

K1.

Lower hole 

of hole/ 

slot pattern

3rd 

hole set

Top of vertical 

track

B1. (Fully 

Adjustable 

Feature)

2nd 

hole set

1st 

hole set

I4.

I4.

F1.

F3.

F1.

F2.

I3.

I3.

C1.

NOTE: 

The illustrations shown on this page are 

general representations of the door parts. Each 
specific door models may have unique variations. 

C2.

D1. D2.

C1.

H1.

H3.

H2.

G1.

G1.

M1.

L1.

L1.

N1.

N1.

D3.

D3.

J3.

J5.

J6.

J5.

J4.

J7.

J1.

J5.

J8.

J10.

J9.

J2.

J5.

J5.

J8.

J4.

J7.

J1.

J9.

J2.

J6.

J5.

J10.

J3.

BREAKDOWN OF PARTS

Summary of Contents for 8500

Page 1: ...2 Package Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 13 Optional Installation 16 Trolley...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...oor width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other...

Page 4: ...21 24 7 9 24 21 7 6 24 21 24 Section Quantity 5 7 9 Type Of Sections Intermediate Sections 7 6 8 0 18 18 21 18 21 I II Lock Bottom Door Height Top 21 When installing your door you must use sections o...

Page 5: ...veted Vertical Track Assemblies I4 Left Hand and Right Hand Angle Mount Vertical Track Assemblies J EXTENSION SPRING ASSEMBLY AS REQUIRED J1 Extension Springs J2 Spring Restraint Cables J3 Front Cable...

Page 6: ...with 1 4 20 x 7 8 self drilling screws placing one 6 in from each end of the bottom section and one every 18 maximum in between as shown Endcap Bottom weather seal 1 4 20 x 7 8 Self drilling screws L...

Page 7: ...nge hex nuts 3 Insert short stem track roller IF YOU HAVE 2 TOP FIXTURE BASES AND 2 TOP FIXTURE SLIDES Starting on the left hand side of the top section align the lip of the top fixture base onto the...

Page 8: ...or Heights Section Quantity Door Configu ration Door Widths 9 1 10 0 10 1 16 0 16 1 18 0 18 1 20 0 8 3 4 Solid TS TS LS BS ES Top Win dows TS TS LS BS ES Inter mediate Windows TS IW TS IW BS ES 5 Soli...

Page 9: ...s with the dimples at the center location s located at the top of the section Secure the gradu ated end and center hinges to the section using 2 1 4 20 x 11 16 self drilling screws Locate and center t...

Page 10: ...ottom of the center stile as a template drill 2 7 32 dia holes through the section Using the previously drilled holes as a guide enlarge the holes from outside the door to 7 16 dia and assemble the ou...

Page 11: ...amb using 5 16 x 1 5 8 lag screws Tighten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spacing as shown between the bottom section and vertical track Hang counterbalance lif...

Page 12: ...ons to determine which drawbar operator bracket were supplied with your door Follow the corresponding step below Place the bottom half inside the top half and flush against the inside surface of the t...

Page 13: ...e out against the horizontal track Maintaining the slide s position tighten the 2 1 4 20 flange hex nuts or the 1 5 16 18 hex nut to secure the top fixture slide to the top fixture base Repeat for oth...

Page 14: ...Front cable lift sheave Attaching Extension Springs 18 Remove the locking pliers from the vertical tracks WARNING WITH ASSISTANCE RAISE THE DOOR SLOWLY INTO THE OPEN POSITION MAKING SURE THE DOOR TRAV...

Page 15: ...d lower the door into the closed position Once the door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your...

Page 16: ...uld be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR 4 1 4 20 x 11...

Page 17: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 18: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 19: ...ion or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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