Waupaca Paca-Ryde Installation Instructions Manual Download Page 3

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1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - [email protected]

PMI116- TC-S

02 APR 2018

Installation Table of Contents

General Information

Series 116

Description .................................................................... Page

General Information .......................................... ....................................4

Warning and Safety Label Install.................................. ....................5

Factory Installed Warning & Safety Label Installation ...................6

Hyrdaulic Elevator Recommended Tool List................................. 7

Return Material Authorization ....................... ....................................8

Troubleshooting with Tech Support............ ....................................9

Hoistway Dimensions ....................................... ..................................10

Rail and Pedestal Installation ........................ ..................................11

Two Piece Jack Assembly ................................. ..................................12

Jack Installation ................................................... ..................................13

Ram Header Installation .................................. ..................................14

Controller Installation and Wiring ............... ............................15-16

GMV/OLS Hydraulic Power Unit Installation ............................. 17

Final Limit Installation ...................................... .................................18

Pendant Control .................................................. .................................19

Pisten Projection ................................................. .................................20

Proper Wiring Rope Handling ....................... .................................21

Wire rope & Shackle Installation ................... ..........................22

Sling & Side Extension Installation. .............. ...........................23

Sling Assembly and Safety Installation..................................24-26

Stabilizer Bracket Adjustment & Sling Extension Installation..... 27

Verify Jack travel.......................................................................... ........ 28

Car Operating Panel Installation........................... ......................... 29

Wall Mount Telephone Jack................................... .......................... 30

Handrail Installation .......................................... .................................31

Framless Car Assembly .......................................... .....................32-34

Stabilizer Bracket Installation ........................ ...............................35

Steel Tape and Tape Reader Installation ... .................................36

Description ............................................. .......................... Page

Modular Wiring Car Top Layout .................... ..................................37

Car Top Modular Wiring............................................... ............................38

Tape Reader Interface Board Connections . ..............................39

LED Light Installation.................................................. ......... ..............40

LED Light Wiring (without battery backup wiring) ..............41

LED Light Wiring (without battery backup wiring) ...........42

Accordion Gate Installation..................................... ......................43-44

Frameless Car Gate Switch .............................. .........................................46

Travel Cable Installation ................................... ..................................47

Travel Cable to Controller Wiring........................................................ 4 8

Hoistway Wiring Layout ................................... ...................................49

Hall Station Wiring & Installation......................................................... 50

Stop Pit Switch Installation ............................. ...................................51

EMI & GAL Magnet Placement 6 Stop............................................... 5 2

Toe Guard Installation ....................................... ....................................53

Automatic Operation ........................................ ....................................54

GMV/OLS Microprocessor Inputs and Outputs. ............................55

Programs & POT Settings................................................................ 56-57

Auto Gate Program ............................................ ....................................58

Emergency Light Installation and Fuse Installation .....................59

Valve Adjustments ............................................. ..............................60-62

Troubleshooting ................................................. ...............................63- 64

Troubleshooting PLC Inputs and Outputs . .............................65-66

Troubleshooting Controller Layout......................... ........................67

Excelevator Semi- Annual General Maintence Chart ...................68

Excelevator Semi- Annual Maintence Messages ........................69

Elevator Release Checklist ............................... ..................................70

Summary of Contents for Paca-Ryde

Page 1: ... Instructions Paca Ryde Elevator Series 116 1 000 lbs PMI116 S APRIL 2018 1726 North Ballard Road Suite 1 Appleton WI 54911 Phone 920 991 9082 Fax 920 991 9087 Technical Support 855 804 5774 www waupacaelevator com ...

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Page 3: ...el 28 Car Operating Panel Installation 29 Wall Mount Telephone Jack 30 Handrail Installation 31 Framless Car Assembly 32 34 Stabilizer Bracket Installation 35 Steel Tape and Tape Reader Installation 36 Description Page Modular Wiring Car Top Layout 37 Car Top Modular Wiring 38 Tape Reader Interface Board Connections 39 LED Light Installation 40 LED Light Wiring without battery backup wiring 41 LED...

Page 4: ...gns of damage or missing parts BEFORE beginning installation The final check list indicates all components included with this order Work by others to include but not limited to the hoistway construction supports for guide rails and an electrical fused disconnect to control panel Do not expose electrical components to the elements or extreme temperature fluctuations Resulting condensa tionwilldamag...

Page 5: ...F CALL DEALER FOR SERVICE OR AN ELEVATOR SERVING COMPANY DO NOT REMOVE OR COVER THIS SIGN L 006432 B 1 Close hoistway door and close elevator gate 2 If keylock is provided insert key in lock and turn to ON 3 Press desired floor on the car operating panel 4 Once stopped at landing open gate 5 Open door and exit elevator 6 Close the gate 7 Securely close hoistway door 8 Should elevator fail to opera...

Page 6: ...ce this hose Installed by ______________________________ Date Installed ______________________________ PER ASME A17 1 REPLACE HOSE EVERY 6YEARS OR SOONER IF REQUIRED BY LOCAL JURISDICTION L 006430 B Minimum Bend Radius 4 80 in Factory Test Pressure 3700 PSI Factory Test Date _______________ Inspection of hose to occur annually or as directed by local jurisdiction Visual Inspection Check for weepin...

Page 7: ...ks Material to Close Off Hoistway Chain Hoist All Purpose Grease Wood Glue Paraffin Wax Temporary Supports for car Thread Locker Rags or Toweling Hand Tools Socket Wrench Set Allen Wrenches SAE Metric Utility Knife Cable Cutter File Set Flashlight Needlenose Pliers Rubber Mallet Hack Saw Scissors Set of Screw Drivers flat Phillips Vise Grips Wall Board Roll Lifter Pre set Interchangeable Head Torq...

Page 8: ...accepted after 45 days All RMA s have a 45 day open date for receipt by Waupaca Elevator 8 All replacement part orders will be invoiced upon shipping and will not be credited until the original part s have been returned to the factory prepaid no C O D s will be accepted a Credit will be issued if evaluation proves components or to have failed within our warranty period b Credit will not be issued ...

Page 9: ...ooting Tips 1 Take notes as you troubleshoot for future reference 2 Visually inspect component s 3 Check for loose wires and broken contacts 4 Be familiar with your multimeter 5 When testing fuses take them out of the circuit failure to do so may result in a false reading 6 When checking for voltage do not check to ground For Technical Support Call 1 855 804 5774 CRUSH HAZARD CUTTING HAZARD CRUSH ...

Page 10: ...Line Rail Backing Chain hoist attachment point Strongly Recommended Hoistway Dimensions FAILURE TO VERIFY these dimensions with the drawings on site may drastically INCREASE the amount of TIME spent on the job Other Hoistway Verifications Verify these other hoistway dimensions and specifications before proceeding with installation of elevator 1 2 3 4 5 A Machine room location dimensions if applica...

Page 11: ... each slot per rail bracket Loosely fasten with architect specified hardware To allow for the next rail section to be installed loosen rail clip bolts Insert rail pins into predrilled holes on the top installed rail section Align rail with the predrilled holes on the bottom of the next rail section and carefully lower into place Drill 2 appropriately sized pilot holes centered in each slot per rai...

Page 12: ...to jack installation for PRV positioning Remember DO NOT CROSSTHREAD Step 7 Fasten top sleeve to jack bracket If a second jack bracket is provided fasten to bottom sleeve reference field drawings for bracket locations Step 8 Insert gland assembly into top sleeve Step 9 Fasten flange assembly to top sleeve with socket head cap screws Refer to jack installation for overflow relief positioning Step 1...

Page 13: ...clearances 7 Plumb and securely fasten jack to jack brackets by tightening U bolt Note Compress rubber strap approx 1 8 do not over tighten 8 Screw tube fitting into weep hole on the jack crown overflow relief with elbow facing downward direction 9 Press tube over tube fitting firmly until tube is fully secure run down jack and into drip jug do not obstruct any part of the elevator and secure tube...

Page 14: ...sly removed bolt M30 x 3 5 bolt x 70mm bolt Verify jack bolt is secure Remove a guide block arm from ram header by removing the following 2 1 4 20 machine screw 2 1 4 lock washer 2 1 4 flat washer Loosen opposite side Press guide blocks into position on the guide block arms Be sure to adjust the orientation of the guide blocks so the thickest part of the block is to the rail wall Place ram header ...

Page 15: ...6 from the face of the equipment The height of working space in front of equipment must be a minimum of 6 1 2 ft or height of the equipment whichever is greater per NEC Code 30 minimum width or the width of the equipment Per NEC Code 110 26 Clear Working Space The working space required by this section must be clear at all times Therefore this space isn t permitted for storage When normally enclos...

Page 16: ...RICITY CONTROLLER INSTALLATION AND WIRING SERIES 114 116 Per NEC Code 110 26 Continued 3 Height of Working Space Headroom The height of the working space in front of equipment must not be less than 6 measured from the grade floor platform or the equipment height whichever is greater Other equipment must not extend more than 6 into the controller working space Additional Notes A lockable service di...

Page 17: ...the gasket pipe and pipe fitting into the valve assembly 4 Route the hydraulic hose if supplied between the piping from the jack to pipe connection on the top of the power unit Fill in the blanks on the flexible hose tag route hose per ASME A17 1 CSA B44 and local code Note The hydraulic hose will shrink when pressurized Be sure there s slack between the piping and the hydraulic power unit to acco...

Page 18: ...opriate hardware Loosen the screw and open cover Verify the normally closed contacts with a multi meter Wire to the previously verified normally closed terminals All wiring must meet N E C and local codes Note Do not over tighten terminals Terminals should be torqued to 7lb in max Verify the operation of the final limit switch Replace cover and refasten screw Adjust as necessary the final limit sw...

Page 19: ... pendant nut clockwise to fasten onto receptacle Step 5 Turn UPS ON Step 6 Turn PLC toggle switch to the ON position TO USE Step 1 Turn OFF all power to the unit at the controller disconnect and battery Step 2 Turn PLC toggle switch to the OFF position Step 3 Unplug UPS battery Step 4 Rotate pendant nut counterclockwise and remove from receptacle TO DISCONNECT WARNING VERIFYTOP FINAL AND BOTTOM FI...

Page 20: ...ng pump Refer to pendant control page 4 Once fluid begins to seep out of bleeder stop the pump Securely fasten the bleeder bolt in the jack sleeve Once complete clean up the seepage 5 Using the pendant control project piston to proper distance and continue with shackle installation Refer to field drawings INFORMATION ON PISTON PROJECTION By definition Piston Projection is the linear distance that ...

Page 21: ...OPES PROPER HANDLING OF WIRE ROPE OPEN KINK CLOSED KINK STARTING TO LOOP KINKED BY TENSION GENTLY HOLD DOWN ONE END CAREFULLY UNCOIL ROPE WHILE WALKING DO NOT TWIST OR KINK THE ROPE SWEDGE If swedge is not provided with your unit use the wire rope ends DANGER FAILURETO HEED MAY RESULT IN DAMAGE OR INJURY Series ALL CRUSH HAZARD CUTTING HAZARD CRUSH HAZARD CRUSH HAZARD CRUSH HAZARD CRUSH HAZARD FAL...

Page 22: ... Secure the wire ropes from any unintended movement as they may cause damage to the hoistway components or cause injury to the installers Note Verify wire ropes are not crossed at any point throughout their complete length Route the wire rope closet to the rail wall through the shackle socket closest to the rail wall in the pedestal base Create a loop by routing wire rope back through the shackle ...

Page 23: ...ock Nuts 2 Note the orientation of the fastening plate studs and the hole pattern on the side of the tube Install the fastening plate into the outside tube of each sling half by inserting fastening plate studs through outside sling tube hole pattern 3 Attach the side extensions to the studs of the fastening plate with the previously removed 3 8 hardware 4 Repeat steps 2 3 for the remaining fasteni...

Page 24: ...3 6 4 Note Thetopoftheslingbaseshould be 2 below the lowest floor landing Note Verify sling uprights are true to the rail Ratchet strap may assist in this SERIES 115 116 118 Insert guide block pins into the 4 pin sleeves located on the inside of the sling Verify pins flanges are tight to sling tube Locate the two 2 adjustable pins at the top of the sling Using the provided 8 1 4 28 set screws secu...

Page 25: ...n actuator arm until an audible click is heard Reset switch by pulling out on the reset button until an audible click is heard Remove the cover from the 2 x 4 junction box Connect the rigid conduit to the 2 x 4 junction box on safety assembly Connect the slack cable switch plugs in the 2 x 4 junction box and reattach cover on the junction box Verify the DBG is 21 along the entire length of travel ...

Page 26: ...hackle rod must extends above safety assembly is 2 This allows the slack cable switch to trip when cables are slack Locatethepreviouslysecuredwirerope Unsecuredwire rope one at a time verifying the ropes are not twisted Routethewireropethrougheitheroftheshacklesockets while pulling down on the wire rope to seat the shackle tightly in the pedestal base Loop the wire rope up back through the shackle...

Page 27: ...l value The car floor will hang over the extensions 2 on each side The maximum the car floor can hang off the edge of the sling is 3 3 16 Reference the side extension configurations shown above to best suit the car 4 Loosen hardware holding sling extension feet May need to remove and reinstall to obtain proper alignment Position the sling extension feet on the sling extension plate by aligning the...

Page 28: ...e jack is at max extension If needed adjust the top final into its permanent position Bypass final to verify jack will ring out before ram header collides with the end plates of the J rail Locate the dead side of the wire rope cut wire rope as close as possible above highest wire rope clamp at a perpendicular angle and secure wire ropes together Reference Proper Handling of Wire Rope page Verify t...

Page 29: ...es 5 Place COP enclosure with secured brackets into COP hole and fasten to wall using the provided hardware Note The installer may have to square off the corners or weld spots of the COP hole in the elevator car wall to fit the COP enclosure properly While doing this verify the interior of the elevator car wall is not being damaged or accidentally making the COP hole larger than it should be Verif...

Page 30: ...efore it is released to the customer 1 Drill 1 opening in car wall 2 Mark and drill 4 1 16 pilot holes 3 ALL OTHER LIST SERIES Run wire from the wall mount telephone jack red green wires to the phone PH terminals in the car top box Do not route over high voltage wires 4 Connect shielded travel cable wires to phone PH terminals in the car top box 5 Connect the other end of the shielded pair to the ...

Page 31: ...pre drilled holes and fasten snuggly in place with set screws facing downward Then loosen the set screws 2 Align the edges of the standoff so its level Verify the seams are free of gaps Securely fasten in place 3 Align handrail with aluminum studs and press into position on wall Verify a tight fit between handrail and handrail spacer 4 Securely fasten 2 1 4 20 x 1 4 set screws in place HANDRAIL IN...

Page 32: ...lowing tools should be available Wallboard Roll Lifter Rubber Mallet Drill Level Screw Driver Set Step Insert provided dowels into pre drilled holes along the top of the walls wall B or rail wall will have fasteners already attached to the bottom Insert dowels into pre drilled holes along the top and bottom of post s and pocket s if provided and opposing wall if opposite opening layout Step 2 Warp...

Page 33: ...s are provided drill 6 8 holes depending on extension con figuration and bolt floor to sling using provided hardware Verify clearance between car floor and all hoistway walls Refer to field drawings for details Step Insert wall B or rail wall with fasteners onto floor A pins and slide into place Note Do not allow the wall to tilt forward or backward as this may cause damage Step Carefully place th...

Page 34: ...wels from floor A into wall E with a rubber mallet to prevent walls from moving or sliding Step 12 Set ceiling F onto walls B C D and E with dowels Step 13 Use rubber mallet to drive dowels through the ceiling and into walls Step 14 Fasten ceiling first then floor panel to walls with provided hardware in pre drilled locations Verifyflushalignmentacrosstopofwallsandgatepocket Usearubbermallettobrin...

Page 35: ... 1 3 2 SERIES 116 STABILIZER BRACKET INSTALLATION Attach stabilizer brackets to stabilizer arm with provided hardware and securely fasten Loosen hardware securing the stabilizer arm and adjust bracket Move bracket up or down to allow stabilizer bracket to rest on car Tighten previously loosened hardware Drill appropriate sized pilot holes for the stabilizer brackets Do not pierce through the inter...

Page 36: ...tape bracket with the following provided hardware 1 1 4 20 x 3 4 Elevator Bolt 1 1 4 Flat Washer 1 1 4 Lock Washer 1 1 4 20 Nut Fasten tape reader to tape reader bracket with provided hardware Do not over tighten tape reader should pivot on bracket 1 1 4 20 x 3 4 Elevator Bolt 1 1 4 Flat Washer 1 1 4 Lock Washer 1 1 4 20 Nut Feed steel tape completely through reader Fasten bottom steel tape bracke...

Page 37: ...ess to car top box with the connectors and plug them into appropriate receptacles reference Tape Reader Driver Board Car Top Modular Wiring schematics and Auto Gate manual If provided plug the auto gate plug s into plugs based on gate usage below AG1 Primary Gate AG2 Secondary Gate AG3 Tertiary Gate Anchor car top box and LED light covers with provided hardware Install travel cable COP phone and s...

Page 38: ...ES 008 114 115 116 118 021 022 210 311 511 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 6 Light Relay Tape Interface Receptacle Board Receptacle 1 Travel Cable Plugs 13 Gate Switch 2 2 14 Gate Switch 3 3 15 Light 1 4 16 Light 2 5 N A 17 Light 3 6 Car OperaƟng Panel Plugs COP 18 Light 4 7 19 Bell and E Light 8 20 Emergency Stop 9 AutomaƟc Gate 1 21 PosiƟon Indicator 10 AutomaƟc Gate...

Page 39: ...AZARD FALLING HAZARD CRUSH HAZARD PINCH HAZARD ANTI STATIC ALERT To TheTap e R e a d e r Top of Plug Verify the Wire Colors Tape Reader Interface Board Connectons Plug White wire fits to the first pin Car Top Board Standard Circuit Board Tape Reader Interface Circuit Board Green Tan Grey Violet Blue Pink Yellow Orange Red Brown Black White Series 008 114 115 116 118 021 022 210 311 511 24 24 NA DZ...

Page 40: ...r the desired route has been laid out Cut the connector off the unused end of the LED extension cord Next feed it through the conduit until it reaches the power supply If the LED extension cord needs to be shortened remove it from the conduit and cut to the desired length Finally feed the wire back through the conduit Note Before cutting verify you re cutting the right end of the LED extension cor...

Page 41: ...N IN THIS DIAGRAM ALWAYS CONNECT ALL 3 WIRES RED BLACK YELLOW EVEN IF DIMMING IS NOT REQUIRED TO TURN LIGHTS ON AND OFF SIMPLY ENERGIZE OR DE ENERGIZE THE 120 240V AC INPUT TO THE EL2 POWER BOX ATTENTION REMOVE ALL JUMPERS AS REQUIRED OUT OF THE LED LIGHT CONTROLLER BOX CRUSH HAZARD CUTTING HAZARD CRUSH HAZARD CRUSH HAZARD FALLING HAZARD ANTI STATIC ALERT WITH OUT BATTERY BACK UP WIRING STANDARD 3...

Page 42: ...d national local codes Verify that all LED lights work and adjust the dimmer to desired brightness Secure the LED Light covers and power supply to the ceiling of the elevator car with provided hardware When the installation is complete press the test switch to test light operation Allow up to 10 hours for a battery to fully charge before testing 5 WITH BATTERY BACK UP WIRING OPTIONAL 1 2 4 3 WARNI...

Page 43: ...ate upright while maintaining the gate stack in the correct orientation locate handle on the strike side and slide the track onto the wheels Lineup the wheels properly in the track grooves Be careful not to slide the wheels in sideways If necessary reference field drawings for correct gate orientation 4 Slide top of gate with gate track in place on the car ceiling in original factory location Alig...

Page 44: ...unting panel moved from the marked edge and the previous step needs to be repeated 10 Once the gate stacks properly re extend the gate and fasten the mounting panel with 2 6 x 1 1 2 flat head screws between the first 2 screws evenly splitting the distance 11 Dry fit the gate strike jamb against the opposite wall of the stack The strike jamb needs to be centered with the top gate track and the floo...

Page 45: ...PAGE INTENTIONALLY LEFT BLANK ...

Page 46: ...ure the gate switch is level on the gate switch bracket With the gate closed fasten the assembled gate switch and gate switch bracket to the top of the elevator car with provided hardware Verify the gate actuator arm will activate the gate switch NOTE If the actuator arm does not activate the gate switch adjust the gate switch height by loosening the hardware and moving the gate switch up or down ...

Page 47: ...ing over and under travel to verify that the traveling cable moves gracefully and does not get caught on any part of the elevator car or any item mounted in the hoistway Verify as it moves that it does not pull on the strain relief anchor points Adjust as necessary Note Ensure traveling cable can not be crushed when resting on mechanical stops 4 Route travel cable to the controller All wiring must...

Page 48: ...4F 24 EZ1 5 5F 25 LD 6 6F 26 LU 7 FC 27 DZ 8 1A 28 NOT USED 9 2A 29 24 10 3A 30 24 11 4A 31 AG1 12 5A 32 AG2 13 6A 33 AG3 14 AC Purple 14 Gauge AUX 15 ESTOP White 14 Gauge NEUT 16 SC Black 14 Gauge LT 17 LITE Green 14 Gauge GRD 18 GATE Shielded Red PHONE 19 EZ6 Shielded White PHONE 20 EZ5 CRUSH HAZARD CUTTING HAZARD ELECTRIC HAZARD FALLING HAZARD PINCH HAZARD STATIC HAZARD ELECTRICITY TRAVEL CABLE...

Page 49: ... and local codes Use 18 gauge stranded low voltage wiring other than provided harnesses Refer to proper pages for individual component installation If the unit that you are working on is equipped with EMI III s be sure the jumper is installed between DC and DL in the controller CRUSH HAZARD CUTTING HAZARD CRUSH HAZARD CRUSH HAZARD CRUSH HAZARD CRUSH HAZARD ELECTRIC HAZARD FALLING HAZARD ANTI STATI...

Page 50: ...Wire hall station per schematic Fasten hall station plate onto box with provided hardware Do not allow any of the wires to become cut or pinched by the cover Car Here Light Hall Station Terminals Controller Terminals Call Button Hall Station Terminals Controller Terminals COM N O N C LMP COM N O N C LMP COM N O N C LMP COM N O N C LMP EC EMI 1 EMI 6 N O COM FC 1F 6F IU1 IU2 TB1 LMP TB2 LMP TB1 TB2...

Page 51: ...ng appropriate hardware to mount pit stop switch in the hoistway 18 above the lowest floor landing and within reach from the lowest floor hoistway door Note If the lowest landing has 2 or more means of access you may need an additional stop pit switch so a switch can be easily accessed from each access point Per code A17 1 when the pit exceeds 1700mm 67 in in depth an additional stop pit switch is...

Page 52: ...r Leveling Magnet 7 LONG Controls elevator leveling Initiates floor count Enables PLC to recognize door zone Initiates releveling LEGEND MAGNETS THEIR FUNCTIONS EZ1 MAGNET EZ6 71 3 4 74 Above floor level is initial setting adjust as required Note Measurements are based off a 7ft car Height may vary C L C L C L C L C L C L 1 2 GAP 1 1 2 Note For fine adjustments of floor height move all the magnets...

Page 53: ...locations previously marked in step 2 with a 3 32 drill bit x 1 1 4 deep pilot hole Place toe guard into position established in step 1 Verify both toe guard edges line up with the outside wall edges the top of the toe guard lines up with the bottom of the car sill and the hole patterns align with the pilot holes drilled Fasten toe guard onto car floor with a 6 x 1 1 4 coarse screw per each hole N...

Page 54: ...he controller A Insert male controller plug into UPS battery backup surge protection side B Insert male battery backup plug into controller female plug 3 Turn toggle switch to the ON Position 4 Turn UPS ON 5 If the unit that you are working on is equipped with EMI III s be sure the jumper is installed between DC and DL in the controller Note The battery back up is ONLY used for the emergency decen...

Page 55: ... Definitions RUN Run Contactor Output UP Up Contactor Output HSV High Speed Valve Relay DV Down Valve Relay LR Cab Light Automatic Timer Relay SV Up Low Speed Valve Relay EMI 1 6 EMI Outputs 1 6 A Floor Acknowledgement Lights in the COP AG1 Autogate 1 AG2 Autogate 2 AG3 Autogate 3 DF Door Fault Input I 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 IndicaƟon Gate Estop DC DL LPS PS TF OVLD Output Q 0 0 0 1 0 2 0...

Page 56: ...the homing feature push and hold buttons 1 2 simultaneously until they light Continue to hold 1 2 until the lights go out and release Hydraulic Exercise Programming The hydraulic exercise program runs the elevator every 2 weeks if the elevator is idle This program is turned ON when the elevator is shipped Disabling Enabling the Exercise Program Instructions Call the unit to the second stop tape re...

Page 57: ...ure the gate contacts are not welded At a landing the door close and gate contacts must open at least once If just the gate contacts open the unit will be able to run just 4 times To return to normal operation open and close both the gate and the hoistway door Then the elevator will respond to calls To reset elevator program the gate switch contact must be broken and recontacted to resume proper f...

Page 58: ...1 AG2 AG3 Gray square indicates AG programmed to open PRESS 7x s NOTE Unit will not accept floor calls with SW1 in closed position Reference chart for number of times to push the button Flip SW1 to OPEN POSITION TO END this floor s programming NOTE Unit will not accept floor calls with SW1 in closed position Move Elevator to Any Other Desired Floor and Repeat PRESS 1x s PRESS 3x s PRESS 2x s PRESS...

Page 59: ...ior car wall and ceiling to determine location 6 Remove light and mark wire location on wall or ceiling depending on chosen mounting position and drill 1 4 hole through on mark Verify the wire length is long enough to reach the alarm box 7 Feed emergency light wires through 1 4 hole to alarm box and through the bushing into the alarm box 8 Fasten light fixture into place with appropriate hardware ...

Page 60: ...Override 6 Pressure Gage Shutoff Screw 7 Manual Lowering Min Pressure Adjustment 8 Pressure Balance 9 Down Speed Adjustment 10 Hand Pump Pressure Relief Valve Adjustment 11 Hand Pump Air Bleeder 12 Inspection Gage Fitting VP Pressure Valve VMD Down Solenoid Valve VML Full Speed Solenoid Valve VRFP Auxiliary Down Speed Control Valve TROUBLESHOOTING TIP When energized the coil stem becomes magnetize...

Page 61: ...and run the unit to ensure working pressure is less than 740 psi A If the pressure while under full load exceeds 740 psi contact technical support before proceeding any further B Take note of the pressure during this step this is the working pressure of this particular elevator All elevators will have a slightly different working pressure due to head losses resulting from piping configurations and...

Page 62: ... the valve does not set during normal operation A If the valve sets during normal operation adjust the set screw as necessary 7 Thread the cap nut back over the set screw and tighten against the jam nut TEST THE PIPE RUPTURE VALVE Ensure oil is at room temperature before testing the valve 1 Turn Down Speed Override 5 clockwise until fully closed Lower elevator to actuate pipe rupture valve A Ensur...

Page 63: ...terface board and related wiring Elevator Stops Short of Top Floor and Returns to 1st Floor with Car Lights Blinking Low oil time out fault 90 seconds Check oil level and oil temperature Check for leak in pump assembly pump to jack plumbing Check HSV Elevator Travels Down Only Up contactor not pulling in Check up output on PLC and UP contactor No incoming power Check up output on PLC and UP contac...

Page 64: ... running Improper magnet placement Check magnet placement Travels Past Floor then Relevels Leveling speed is too fast Adjust leveling speed HSV Relay is welded Will Not Travel Down Pipe rupture valve is out of adjustment Check pipe rupture valve and adjust Check pressure gage to determine if pipe rupture is working Elevator stops just outside of the door zone while leav ing the floor landing EMI I...

Page 65: ...s the slow down when coming to a floor I8 6 Level up sensor Maintains the cars position at the floor I8 7 Level down sensor Maintains the cars position at the floor I9 0 EZ 1 Sensor Lights when at the first floor triggers EMI1 output I9 1 EZ 2 Sensor Lights when at the second floor triggers EMI2 output I9 2 EZ 3 Sensor Lights when at the third floor triggers EMI3 output I9 3 EZ 4 Sensor Lights whe...

Page 66: ... Q8 4 EMI 5 Lights when the car is at the fifth floor and EZ 5 input is on Q8 5 EMI 6 Lights when the car is at the sixth floor and EZ 6 input is on Q8 6 DF Indicates Door Fault Condition Q8 7 SCR Reset On First Scan Resets SCR Q9 0 First floor acknowledge light Lights when a first floor call is engaged Q9 1 Second floor acknowledge light Lights when a second floor call is engaged Q9 2 Third floor...

Page 67: ... Supply CR1 SW1 F32A 24 24 24 24 2F 1F Phone Phone CR1 4F 6F 5F DZ FC LD LU SP1 SC SP2 GATE ESTP LITE AG2 AG1 1A AG3 3A 2A 4A 6A 5A AC EZ2 EZ1 EZ3 EZ5 EZ4 EZ6 PS1 TF1 PS2 DC TF2 DL DC DL IU2 IU1 RS1 EMI1 EMI3 EMI2 EMI5 EMI4 EMI6 DF EC LPS1 LPS2 DV SV HSV VC VC T1 T2 24 24 24 24 24 24 NEUT NEUT NEUT COM L2 L1 RS2 3F SCR HSV DV SV PF SCR HSV DV SV PF F13A 24 F24A 24 GRD RUN UP OVLD PLC EXP MODULE EX...

Page 68: ...ng gland for leakage Check pipe rupture valve for leakage Check wear and leakage of hose pipe Check pit bucket and empty Clean and lubricate rollers C ON T R OLLER Check contacts for excessive burning and clean Check and test battery device Check fuses holders and replace if necessary GA T E Check gate operation Check and clean gate operator switches C A R Check alarm bell system Check emergency s...

Page 69: ...______________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _...

Page 70: ... GMV serial number tag Maintence Controlled Sheet Located in the Installation Manual IN THE MACHINE ROOM Fuses Remove all temporary jumpers Check all fasteners Leave area equipment clean Slack Cable Switch Re verify Wire Rope Tension Verify LPS setting is correct Verify hydraulic oil is at proper level Verify there are no leaks in the system Interlock Key stored correctly Controller Door Storage P...

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Page 72: ...PMI116 S APR 2018 1726 North Ballard Road Suite 1 Appleton WI 54911 Phone 920 991 9082 www waupacaelevator com ...

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