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WAGO I/O-SYSTEM 750-666/000-003, Manual

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12 

Important Notes 

WAGO-I/O-SYSTEM 750 

 

 

750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 

 

Manual 

 

Version 1.2.0, valid from HW/SW Version 01/01 

 

2 

Important Notes 

 

This section includes an overall summary of the most important safety 
requirements and notes that are mentioned in each individual section. To protect 
your health and prevent damage to devices as well, it is imperative to read and 
carefully follow the safety guidelines. 

 

2.1 

Legal Bases 

 

2.1.1 

Subject to Changes 

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any 
alterations or modifications that serve to increase the efficiency of technical 
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from 
the granting of patents or from the legal protection of utility patents. Third-party 
products are always mentioned without any reference to patent rights. Thus, the 
existence of such rights cannot be excluded. 

 

2.1.2 

Personnel Qualifications 

All sequences implemented on Series 750 devices may only be carried out by 
electrical specialists with sufficient knowledge in automation. The specialists 
must be familiar with the current norms and guidelines for the devices and 
automated environments. 

All changes to the coupler or controller should always be carried out by qualified 
personnel with sufficient skills in PLC programming. 

 

 

 

 

Only personnel trained in safety-related procedures may perform the work! 

Adding, exchanging and starting up PROFIsafe I/O modules may only be carried 
out by personnel trained in safety-related procedures! 

 

 

2.1.3 

Use of the 750 Series in Compliance with Underlying 
Provisions 

Couplers, controllers and I/O modules found in the modular WAGO-I/O-
SYSTEM 750 receive digital and analog signals from sensors and transmit them 
to the actuators or higher-level control systems. Using programmable controllers, 
the signals can also be (pre-) processed. 

The components have been developed for use in an environment that meets the 
IP20 protection class criteria. Protection against finger injury and solid impurities 
up to 12.5 mm diameter is assured; protection against water damage is not 
ensured. Unless otherwise specified, operation of the components in wet and 
dusty environments is prohibited. 

Summary of Contents for I/O-SYSTEM 750-666/000-003

Page 1: ...STEM 750 4FDI 2FDO 24V 10A PROFIsafe V2 iPar 750 666 000 003 4 Channel Digital Input and 2 Channel Digital Output Module PROFIsafe V2 iPar 24V 10A semiconductor power output Version 1 2 0 valid from H...

Page 2: ...nical Support Phone 49 0 571 8 87 5 55 Fax 49 0 571 8 87 85 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as...

Page 3: ...MP Connectors 26 4 3 Display Elements 27 4 4 Operating Elements 29 4 5 Schematic Diagrams 30 4 5 1 Input Block Diagram 30 4 5 2 Output Block Diagram 31 4 6 Technical Data 32 4 6 1 Device Data 32 4 6 2...

Page 4: ...ting Mode 63 6 3 3 Connection Examples for Digital Power Outputs 65 6 3 3 1 Output Configuration H Side L Side 1 66 6 3 3 2 Output Configuration H Side L Side 2 69 6 3 3 3 Output Configuration H Side...

Page 5: ...05 7 4 5 5 Parameter Valence Evaluation Ix Ix 1 107 7 4 5 6 Parameter Restart Inhibit Ix Ix 1 108 7 4 5 7 Operating Mode Parameter 109 7 4 5 8 ParameterOutput Configuration Parameter 110 7 4 5 8 1 Out...

Page 6: ...r America according to NEC 500 141 11 2 Installation Regulations 142 11 2 1 Special conditions for safe use ATEX Certificate T V 07 ATEX 554086 X 143 11 2 2 Special conditions for safe use ATEX Certif...

Page 7: ...be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler controller Consider power layout of the WAGO I O SYSTEM 750 In addition to these...

Page 8: ...8 Notes about this Documentation WAGO I O SYSTEM 750 750 666 000 003 4FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01...

Page 9: ...Personal Injury Indicates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situa...

Page 10: ...O SYSTEM 750 750 666 000 003 4FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01 Additional Information Refers to additional information which is not an integral pa...

Page 11: ...ic Names of paths and data files are marked in italic type e g C Programme WAGO I O CHECK Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection...

Page 12: ...out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to t...

Page 13: ...per 94 9 EG is required when operating the WAGO I O SYSTEM 750 in hazardous environments Please note that a prototype test certificate must be obtained that confirms the correct installation of the sy...

Page 14: ...nly by means of specific keys or tools Observe applicable standards In a safety related application both the control as well as the attached sensors and actuators must meet the the applicable normativ...

Page 15: ...d power supply lines as this may damage the devices involved Avoid electrostatic discharge The devices are equipped with electronic components that you may destroy by electrostatic discharge when you...

Page 16: ...the WAGO I O SYSTEM 750 I O modules were developed with safety related inputs and outputs PROFIsafe I O modules without any drastic changes to the existing series 750 system making mixed operation of...

Page 17: ...nal bus in the node to the I O module The PROFIsafe telegrams are only evaluated in the safe PLC and in the PROFIsafe module When detecting communication errors the PROFIsafe I O modules are passivate...

Page 18: ...meter transfer e g node address 3 iParameterization and start up test and release 4 Transfer of iParamter backup signature to the host 5 During start up transfer of the signature to the F slave Prm_Te...

Page 19: ...iPar server in conjunction with the WAGO PROFIsafe I O module are available in an application note Use the application notes from WAGO An overview for using the PROFIsafe I O module in combination wit...

Page 20: ...he WAGO I O SYSTEM 750 can be used to implement safety applications according to IEC 61508 parts 1 7 Edition 2 2010 SIL3 EN ISO 13849 parts 1 2 2008 AC 2009 1 Cat 4 PL e EN 62061 2005 SIL3 On the PROF...

Page 21: ...nce Parameters Configurable line break monitoring for the two channel digital power output O1 and O2 with H Side L Side 1 output configuration only The assignment of the connections is described in th...

Page 22: ...A K Status LEDs Device Description Display Elements 3 Data contacts Device Description Connections 4 1 8 CAGE CLAMP connections digital inputs I and clock outputs T Device Description Connections 9 15...

Page 23: ...d of 6 data contacts which are available as self cleaning gold spring contacts Figure 5 Data contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold...

Page 24: ...contacts Table 6 Caption acc to view Power jumper contacts Contact Type Function 1 Spring contact Potential transmission Uv for field supply 2 Spring contact Potential transmission 0 V for field supp...

Page 25: ...4FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01 Observe the information on the power infeed concept Detailed information and examples for supplying PROFIsafe I...

Page 26: ...ut 5 1 Input I 1 Input I 1 Signal voltage 6 2 Input I 2 Input I 2 Signal voltage 7 3 Input I 3 Input I 3 Signal voltage 8 4 Input I 4 Input I 4 Signal voltage Power jumper contact left 24 V Field supp...

Page 27: ...I2 Off Input I2 Signal voltage 0 Green Input I2 Signal voltage 1 Red Input I2 Error C 3 Status I3 Off Input I3 Signal voltage 0 Green Input I3 Signal voltage 1 Red Input I3 Error D 4 Status I4 Off In...

Page 28: ...acknowledge OA Red No valid PROFIsafe F parameters available Red 1 Hz flashing Watchdog time F_WD_Time exceeded H Parameter Setting Off Parameterization OK Red PROFIsafe I O module selected by WAGO I...

Page 29: ...side of the PROFIsafe I O module to set the PROFIsafe address Figure 11 Coding switch for the PROFIsafe address set to 1018 Coding switch is inaccessible when the I O module is plugged in To set the P...

Page 30: ...I O SYSTEM 750 750 666 000 003 4FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01 4 5 Schematic Diagrams Figure 12 Schematic diagram 4 5 1 Input Block Diagram Fig...

Page 31: ...GO I O SYSTEM 750 Device Description 31 750 666 000 003 4FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01 4 5 2 Output Block Diagram Figure 14 Output Block Diagra...

Page 32: ...er supply Via system voltage internal bus 5 V DC and power jumper contacts 24 V DC Overvoltage category acc EN61131 2 II Rate voltage field voltage supply 24 V DC 20 4 V 31 2 V DC Current consumption...

Page 33: ...fication V5 No of PROFIsafe I O modules per node fieldbus couplers controllers max See information in handbook about the respective fieldbus coupler controller PROFIsafe F Parameter F_Check_SeqNr No C...

Page 34: ...ion Input Filter Time Parameter Signal voltage 0 DC 3 V 5V 1 15V 30V Input current typ 2 2mA Response Times See section Response Times Input frequency max 50 Hz depending on filter time Input pulse du...

Page 35: ...detection Min 66 A Max 130 A Parallel connection of outputs Not possiblee Drive of an EN61131 2 compatible input See section Connecting the Digital Power Output to Digital Inputs Response Times See s...

Page 36: ...two input pairs and one two channel output intput to fieldbus and fieldbus to output 8 46 10 5 8 5 of all PFD from 10 3 at SIL3 5 71 10 5 5 71 of all PFD from 10 3 at SIL3 8 50 10 5 8 5 of all PFD fr...

Page 37: ...pairs and one two channel output intput to fieldbus and fieldbus to output 1 69 10 4 16 9 of all PFD from 10 3 at SIL3 1 14 10 4 11 4 of all PFD from 10 3 at SIL3 1 7 10 4 17 of all PFD from 10 3 at...

Page 38: ...puts and two single channel outputs intputs to fieldbus and fieldbus to outputs 6 51 10 5 0 65 of all PFD from 10 2 at SIL2 9 80 10 5 0 98 of all PFD from 10 2 at SIL2 1 42 10 4 1 42 of all PFD from 1...

Page 39: ...nputs and two single channel outputs intputs to fieldbus and fieldbus to outputs 1 30 10 4 1 3 of all PFD from 10 2 at SIL2 1 96 10 4 1 96 of all PFD from 10 2 at SIL2 2 85 10 4 2 85 of all PFD from 1...

Page 40: ...e internal bus It is part of the safety response time of a safety application Therefore take into account the execution times or response times of the safe sensors and actuators used internal bus fiel...

Page 41: ...e event of failure Input filter time Standard operating mode Rotary table operating mode Single channel analysis Valence evaluation equivalent Valence evaluation antivalent 0 ms 35 ms 35 ms 19 ms 35 m...

Page 42: ...in error free operation Table 22 Safe response time of the digital inputs in the error free operation Standard operating mode Rotary table operating mode Single channel analysis Valence evaluation equ...

Page 43: ...the digital power outputs indicates the time from an incoming PROFIsafe telegram to the internal bus to the signal change on the digital power output It is part of the overall response time of a safet...

Page 44: ...approvals are listed in the document Overview Approvals WAGO I O SYSTEM 750 which you can find via the internet under www wago com Documentation WAGO I O SYSTEM 750 System Description The following ap...

Page 45: ...003 I O modules T V 07 ATEX 554086 X I M2 Ex d I Mb II 3 G Ex nA IIC T4 Gc II 3 D Ex tc IIIC T135 C Dc Ambient temperature range 0 C Ta 60 C IECEx TUN 09 0001 X Ex d I Mb Ex nA IIC T4 Gc Ex tc IIIC T...

Page 46: ...9 1 Safety related parts of controllers Safety of machinery EN 62061 2005 Functional safety of electrical electronic programmable electronic safety related systems 750 666 000 003 PROFIsafe I O module...

Page 47: ...ported in suitable containers packaging in compliance with the ESD instructions The devices contain components sensitive to static discharge and can be damaged by improper handling Therefore when tran...

Page 48: ...odules with power contacts male contacts cannot be linked to I O modules with fewer power contacts Risk of injury due to sharp edged male contacts The male contacts are sharp edged Handle the module c...

Page 49: ...5 2 1 Inserting I O Module 1 Position the I O module so that the tongue and groove joints to the fieldbus coupler controller or to the previous or possibly subsequent I O module are engaged Figure 15...

Page 50: ...r Manual Version 1 2 0 valid from HW SW Version 01 01 5 2 2 Removing the I O Module 1 Remove the I O module from the assembly by pulling the release tab Figure 17 Removing the I O module Electrical co...

Page 51: ...be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals Exception If it is unavoidable to jointly connect 2 conductors then y...

Page 52: ...e note that a maximum voltage Umax only can act on the PROFIsafe I O module in the event of a failure because irreparable damage could occur to the module otherwise The digital power outputs are autom...

Page 53: ...rent characteristic 275 from rated current corresponding to 27 5A maximum 80s The miniature circuit breaker according to EN 60947 2 must have the following technical properties Miniature circuit break...

Page 54: ...I O modules 75x 66x and 75x 666 If unregulated power supplies are used for the field supply voltage of the WAGO I O SYSTEM 750 are used or if voltage dips occur when switching capacitive loads e g in...

Page 55: ...s when switching capacitive loads the supply the 24V field supply voltage for the digital power jumper contacts must be provided by a separate PELV SELV power supply unit With the safe outputs of PROF...

Page 56: ...ules Avoid unacceptably high body voltages All 230 V AC voltages applied to the nodes must also be protected by a 30 mA residual current circuit breaker In the simplest case place the residual current...

Page 57: ...Connection Examples generally describes possible applications in which the functions of the PROFIsafe I O module for implementation of a safety function are used For the digital inputs of the PROFIsaf...

Page 58: ...allation of signal lines To prevent a short circuit between the connecting cables of the safe sensors and the PROFIsafe I O module the signal lines must be installed protected between the safe sensor...

Page 59: ...with the WAGO Parameterization Tool If you do not connect the digital input via a switching element to the associated clock output e g semiconductor output set the Short circuit test parameter to not...

Page 60: ...between signal lines of the inputs that are tested with the same clock output Make sure that the signal lines are installed protected among each other and between the safe sensors according to EN 602...

Page 61: ...tive Please note that the Short circuit test parameter must be set the same for both digital inputs If you connect the digital inputs via the switching elements directly to the field voltage of _24 V...

Page 62: ...lines or in separate cable ducts Figure 24 Connection 1 x interlock monitoring dual channel antivalent evaluation To monitor protective devices you can connect the normally open contact of a protecti...

Page 63: ...elector switch or several rotary table sensors to the digital inputs of the PROFIsafe I O module For more information about configuring the PROFIsafe I O module read section Parameterization of the PR...

Page 64: ...1 2 0 valid from HW SW Version 01 01 Use the application notes from WAGO An overview for using PROFIsafe I O modules in combination with a safe PLC is summarized in an application note This applicati...

Page 65: ...24V potential or in L Side mode Low Side to 0V potential depending on the output configuration Table 24 Output configurations and response thresholds of the external voltage monitoring H Side L Side 1...

Page 66: ...The PROFIsafe I O module executes a test during the disconnection time and is therefore able to detect errors at the outputs Take into account the total time needed to transfer the process image to t...

Page 67: ...ay Line break detection on the digital output You must use the Line break detection parameter in the H Side L Side 1 output configuration to monitor line breaks between connections O1B or O2A to the c...

Page 68: ...must not be less that the value of the test pulse duration The value of the Output tolerance time parameter may not be less than the value of the Test pulse duration parameter This is checked by the...

Page 69: ...of 35 V in the event of an error to ensure risk reductions above SIL2 You can use the PROFIsafe I O module 750 666 000 003 to operate two separately switchable loads if you set the value of the Output...

Page 70: ...L d for example by reading back the switching states of the power jumper contacts from positively driven contacts of the relays during single channel use of digital power outputs O1 and O2 Please note...

Page 71: ...nection time Short circuit proof line installation to the loads The short circuit between a digital power output of the PROFIsafe I O module and the load is identified by the PROFIsafe I O module but...

Page 72: ...y reading back the switching states of the power jumper contacts from positively driven contacts of a relay Line break detection on the digital output Monitoring of line breaks only works between conn...

Page 73: ...safe I O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I O module in the WAGO parameterization tool in case of deviation The value of the output...

Page 74: ...voltage supply must not exceed a value of 35 V in the event of an error to ensure risk reductions above SIL2 The PROFIsafe I O module can be used to operate two separately switchable loads if you set...

Page 75: ...of SIL2 Cat 2 PL d for example by reading back the switching states of the power jumper contacts from positively driven contacts of a relay during single channel use of digital outputs O1 O2 Please no...

Page 76: ...fer the process image to the PROFIsafe I O module when configuring the disconnection time You can operate the interference free I O modules of the I O SYSTEM 750 in conjunction with the PROFIsafe I O...

Page 77: ...tion module e g 750 614 to reproduce the switched shared 0V potential of the interference free I O modules Important information about achievable risk reduction Please note that diagnostic measures su...

Page 78: ...guration H Side L Side 1 Line break detection on the digital output Monitoring of line breaks only works between connections O1B and O2A only works in conjunction with loads switched directly using th...

Page 79: ...module is used to switch capacitive loads or interference free I O modules and the PROFIsafe I O module is passivates with an error message e g Short circuit on the digital input then a back up capac...

Page 80: ...r in separate cable ducts Important information about achievable risk reduction Please note that diagnostic measures such as positively driven relay contacts must be read back via safe digital inputs...

Page 81: ...ith loads switched directly using the PROFIsafe I O module If you switch interference free I O modules of the WAGO I O SYSTEM 750 then set the value of the Line break detection parameter to inactive L...

Page 82: ...e to inputs according to EN61131 2 in all output configurations Use the output configuration H Side H Side 1 to ensure compatibility to inputs according to EN61131 2 Figure 39 Connection power output...

Page 83: ...n parameter to inactive because otherwise the PROFIsafe I O module is passivated and the Line break diagnostic message is output Line break detection is not safety related and cannot be part of the sa...

Page 84: ...ttached power supply is connected between the common ground connection of the field supply voltage and the ground connection then this type of circuit leads to detection of a short circuit and to the...

Page 85: ...he digital power output Destruction of the digital power output can cause the safety function to fail You can operate inductive loads on the digital power outputs of the PROFIsafe I O module by using...

Page 86: ...ry circuit into heat You can convert the magnetic energy into heat with the PROFIsafe I O module or with a suitable external diode recovery circuit As the magnetic energy depletes a negative voltage o...

Page 87: ...een connection O1B to the common ground connection of the field supply voltage 0V and or a second inductive load between connection O2A to the positive connection of the field supply voltage 24V In th...

Page 88: ...ed and or by increasing the load current for example by shunting a resistance to the load The following figure shows the relationship between the configurable test pulse duration or output tolerance t...

Page 89: ...ee I O module If necessary use additional resistors to discharge these capacities that you connect to the digital power outputs The value of the output tolerance time must not be less that the value o...

Page 90: ...led door locking device interference free I O modues etc using the PROFIsafe I O module High making currents when switching capacitive loads When switching electronic load with capacitive character hi...

Page 91: ...up all safety functions must be checked for their specified effectiveness 7 1 1 Proof Test During the final inspection of the PROFIsafe I O modules the serial number with the date of manufacture must...

Page 92: ...status of the individual digital inputs of the PROFIsafe I O module can be observed on the safe PLC The digital power outputs are set by the safe PLC and controlled by the PROFIsafe I O module e g by...

Page 93: ...plugged in To set the PROFIsafe address on the coding switch the I O module must be pulled out of the fieldbus node Use the switching elements of the coding switch to set the PROFIsafe address to a v...

Page 94: ...ection if the PROFIsafe I O module is operated with iPar functionality see the PROFIsafe I O Module with iPar Functionality without iPar Server section The WAGO Safety Editor 75x 2 0 can be started wi...

Page 95: ...umn of the parameter table Now compare the parameter values of the Input column with the values of the Verification column line by line If the values are identical mark the line as verified by activat...

Page 96: ...data set should appear in the Reference or Comparison column To return the comparison dialog to its original state click the Delete button To print the results of the comparison between to data sets c...

Page 97: ...e settings for this parameter appears or you can enter one of the possible parameter values directly If all settings are correct save the parameter set to a parameter file To do so click Save in the S...

Page 98: ...nnection is currently not possible at runtime of the Safety Editor If you want to parameterize a different PROFIsafe I O module or you want to change the communication connection close and restart the...

Page 99: ...I O module and to close the Safety Editor then WAGO I O CHECK is also closed 7 4 4 3 Indirect Start via WAGO I O CHECK from the Configuration Program Module Level TCI Conformance Class 2 In the config...

Page 100: ...for PROFINET This call option is not supported for PROFINET 7 4 4 6 Direct Start from the Configuration Program Device Level TCI Conformance Class 3 OFFLINE In the configuration program of the safe P...

Page 101: ...ent Antivalent Valence analysis I3 I4 Equivalent Antivalent Restart barrier I1 I2 Yes No Restart barrier I3 I4 Yes No Operating mode of the input channels Standard analysis Rotary table i e all safe i...

Page 102: ...duration of the filter time If the signal voltage on the digital input switches from 1 to 0 signal change 1 0 for a safety requirement e g emergency off requirement for example signal voltage 0 must b...

Page 103: ...ot active value then the PROFIsafe I O module only tests the input circuit for internal errors You have to set the Short circuit test parameter to not active if for example you connect the semiconduct...

Page 104: ...The Dual channel evaluation parameter is used to switch the dual channel evaluation of the digital inputs on or off The value of the parameter can be set to yes or no If you have set the value of the...

Page 105: ...afety applications where monitoring of both contacts does not represent its own safety function such as emergency Off and in contrast to this two hand control The discrepancy time parameter is used fo...

Page 106: ...n antivalent valence rule Activate discrepancy time monitoring only after the set input filter time has elapsed Discrepancy time monitoring is only activated if the input filter time has expired Durin...

Page 107: ...x Ix 1 The Valence evaluation parameter is used for the dual channel evaluation of two digital inputs Ix Ix 1 The valence evaluation is then only used by the PROFIsafe I O module if you have set the v...

Page 108: ...of the digital inputs affected to the same values The following table shows the possible signal states for the equivalent evaluation Table 31 Equivalent evaluation Inputs Process image I2 I4 I1 I3 Bi...

Page 109: ...to No then acknowledgement of a discrepancy error is successful once the deviation from the valence rule on the digital inputs concerned not longer exists You can set the value of the Restart inhibit...

Page 110: ...on the digital inputs are not analyzed by the PROFIsafe I O module 7 4 5 8 ParameterOutput Configuration Parameter The Output Configuration parameter is used to define the wiring used for the load or...

Page 111: ...ring error diagnostic message appears The PROFIsafe I O module identifies the wiring error only when switching on both outputs O1 and O2 7 4 5 8 2 Output Configuration H Side L Side 2 If you have set...

Page 112: ...from the 24V potential of the field supply voltage Connect connection O1B to connection O2A Connect the load from connection O2B to the 0V potential of the field supply voltage Figure 48 Output config...

Page 113: ...the returned actual value of the output lines against the setpoints from the process image If the setpoint deviates from the actual value the deviation is tolerated within the output tolerance time Th...

Page 114: ...uring the parameterization procedure and a suggested correction is indicated by the PROFIsafe I O module in the WAGO parameterization tool in case of deviation Use the same value for the test pulse du...

Page 115: ...e tested each minute using test pulses The Test pulse duration parameter is used to set the duraction of the test pulse for one digital power output If the test pulse duration is set to 0 ms off the t...

Page 116: ...the parameterization procedure and a suggested correction is indicated by the PROFIsafe I O module in the WAGO parameterization tool in case of deviation 7 4 5 11 Line Break Detection Parameter If you...

Page 117: ...n the digital output Monitoring of line breaks only works between connections O1B and O2A If you set the Output Configuration parameter to the value H Side L Side 1 then you have to set the value of t...

Page 118: ...spective bus system The PROFIsafe I O module can be operated with or without iPar server functionality Observe the manufacturer documentation off the safe PLC The exact programming procedure is availa...

Page 119: ...h iPar Functionality and iPar Server To use the PROFIsafe I O module with iPar server functional select the I O module with the 75x 666 4FDI 2FDO iPar Server designation from the device catalog and ad...

Page 120: ...O module with the 75x 666 4FDI 2FDO iPar Server designation from the device catalog and add it to the fieldbus node Without using the iPar server the F_iPar_CRC is only checked against the iPar CRC b...

Page 121: ...ardware configuration and safety program and check the assignment of the PROFIsafe subscribers to the respective run time group Then transfer the entire project to the safe PLC Note when replacing an...

Page 122: ...Byte Byte 4 PROFIsafe CRC16 Low Byte Byte 4 PROFIsafe CRC16 Low Byte Byte 0 Byte 4 Secure process data PROFIsafe telegram Table 34 PROFIsafe inputs V1 mode Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 B...

Page 123: ...it 0 X X X X I 4 I 3 I 2 I 1 I 1 Signal state I 1 Digital input channel 1 I 2 Signal state I 2 Digital input channel 2 I 3 Signal state I 3 Digital input channel 3 I 4 Signal state I 4 Digital input c...

Page 124: ...cess values For the digital inputs the substitute values 0 for the process image are transferred to the safe PLC The digital power outputs are switched off The external errors can be eliminated by mai...

Page 125: ...s you with diagnostic messages about the display elements and the diagnostic services of the respective fieldbus system PROFIBUS or PROFINET The presentation of diagnostic information via the LEDs is...

Page 126: ...or D red group error E red Solution For dual channel evaluation of the input pair the F I O module has determined that the discrepancy time set has been exceeded Check the connected contacts Adjust th...

Page 127: ...LED indication No indicator Solution Timeout when saving uploading the iParameters to the iPar server Check whether an iPar server instance was created for the F I O module Internal fault Diagnostic...

Page 128: ...he clock output wiring Short circuit acc to GND Diagnostic type Channel Diagnostics Coding 0x021C LED indication Status On I K L or M red group error E red Solution The connection of the output has sh...

Page 129: ...red SIL Correct the F parameterization Safety oriented tripping Diagnostic type Module Diagnostics Coding 0x0219 LED indication Group error E red 2 Hz flashing Solution The F I O module has taken the...

Page 130: ...vidual parameter set for the F I O module provided by the iPar server are inconsistent Make sure that a valid iParameter set exists on the iPar server Check fieldbus transmission if necessary Invalid...

Page 131: ...tics Coding 0x0202 LED indication Group error E red Solution The 24V field supply of the F I O module is below the specified tolerance Correct the voltage supply responsible Undervoltage PWR Diagnosti...

Page 132: ...supply voltage of the fieldbus node concerned Then perform the one of the following steps based on your system configuration If the setting of the coding switch of the I O module to be replaced has a...

Page 133: ...ion tool see section Parameterization of the PROFIsafe I O Module with the WAGO Parameterization Tool After successfully setting the PROFIsafe address proceed as follows Acknowledge the PROFIsafe comm...

Page 134: ...setting the PROFIsafe address also configure the replacement I O module using the WAGO parameterization tool see section Parameterization of the PROFIsafe I O Module with the WAGO Parameterization To...

Page 135: ...EM 750 electrical equipment is designed for use in Zone 2 hazardous areas The following sections include both the general identification of components devices and the installation regulations to be ob...

Page 136: ...sion 1 2 0 valid from HW SW Version 01 01 11 1 Marking Configuration Examples 11 1 1 Marking for Europe according to ATEX and IEC Ex Figure 50 Side marking example for approved I O modules according t...

Page 137: ...x surface temperature of the enclosure without a dust layer Mining I Equipment group Mining M2 Category High level of protection Ex Explosion protection mark d Mb Type of protection and equipment prot...

Page 138: ...FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01 Figure 52 Side marking example for approved Ex i I O modules according to ATEX and IECEx Figure 53 Text detail Ma...

Page 139: ...protection and equipment protection level EPL protection by enclosure ia Da Type of protection and equipment protection level EPL associated apparatus with intrinsic safety circuits for use in Zone 2...

Page 140: ...1 Zone 0 equipment 3 2 G Category 3 Zone 2 equipment containing a safety device for a category 2 Zone 1 equipment Ex Explosion protection mark nA Gc Type of protection and equipment protection level E...

Page 141: ...54 Side marking example for I O modules according to NEC 500 Figure 55 Text detail Marking example for approved I O modules according to NEC 500 Table 44 Description of marking example for approved I...

Page 142: ...iPar Manual Version 1 2 0 valid from HW SW Version 01 01 11 2 Installation Regulations For the installation and operation of electrical equipment in hazardous areas the valid national and internationa...

Page 143: ...connected to the module may only be actuated when explosive atmosphere can be excluded 4 The connecting and disconnecting of the non intrinsically safe circuits is only permitted during installation f...

Page 144: ...ction according to EN 60079 0 and EN 60079 1 and the degree of protection IP64 The compliance of these requirements and the correct installation into an enclosure or a control cabinet of the devices s...

Page 145: ...connected to the module may only be actuated when explosive atmosphere can be excluded 4 The connecting and disconnecting of the non intrinsically safe circuits is only permitted during installation f...

Page 146: ...tion according to IEC 60079 0 and IEC 60079 1 and the degree of protection IP64 The compliance of these requirements and the correct installation into an enclosure or a control cabinet of the devices...

Page 147: ...Only for use in LAN not for connection to telecommunication circuits G WARNING Use Module 750 642 only with antenna module 758 910 H For Couplers Controllers and Economy bus modules only The instructi...

Page 148: ...safe V1 mode this parameter only determines whether the CRC 3 should go into calculating CRC 1 as the starting value CRC 1 is the CRC above the F parameter CRC 3 is the CRC above the iParameter When i...

Page 149: ...ts To set this parameter the correct PROFIsafe I O module must be selected for device configuration with the configuration tool of the safe PLC F_Block _ID Module designation 0 75x 666 4FDI 2FDO 24V 1...

Page 150: ...er value must match the PROFIsafe address of the PROFIsafe I O module F_WD_Time 150 The F_WD_Time parameter determines the monitoring time for PROFIsafe communication between F controller and PROFIbus...

Page 151: ...value via the iParameter iPar_CRC The PROFIsafe data exchange only starts when the values for F_iPar_CRC and der iPar_CRC match If they differ the PROFIsafe I O module makes a restore request of the i...

Page 152: ...12 2 PROFIsafe Certificates PROFIsafe Certificates A list of PROFIsafe certificates and PDFs of the certificates are available on the AUTOMATION Tools and Docs DVD ROM Art No 0888 0412 or on the Inter...

Page 153: ...ledge that evokes start up of a machine or system User acknowledgement is necessary for the PROFIsafe I O module for example after detecting errors by the PROFIsafe I O module and their resolution by...

Page 154: ...sistently stored in the PROFIsafe I O module with default values that correspond to the iParameter set in the delivery condition of the PROFIsafe I O module Diagnostic coverage level See DC Diagnostic...

Page 155: ...n leads to injury directly or over a period Protected installation The goal of the protected installation of lines is for example operational reliability and protection against vagabond voltages at di...

Page 156: ...uration program The configuration program is used to configure hardware and to create the safety program of the safe PLC M Miniature WSB The miniature WSB marking system is a quick marking system orde...

Page 157: ...ailure per Hour The safety parameter PFH specifies the probability of a dangerous failure within one error PL Performance Level The Performance Level PL specifies the capacity of safety devices to exe...

Page 158: ...gement Operator Acknowledge OA S Sensor A sensor is used to capture physical units e g switch setting temperature pressure etc and can be connected if compatible to the digital inputs of the PROFIsafe...

Page 159: ...on PNO which defines how device specific or manufacturer specific parameterization tools are called from a configuration environment The features of the interface are described in conformance classes...

Page 160: ...vervoltages for example that can occur at the place if installation due to lightening or switching operations Z Positively driven contacts positively driven relays Positively driven contacts or positi...

Page 161: ...I O modules 75x 66x with back up capacitor module 282 824 55 Figure 21 Connection 4 x emergency off single channel short circuit test active 58 Figure 22 Connection 4 x emergency off single channel s...

Page 162: ...ircuits 87 Figure 44 Test pulse duration and or output tolerance time based on the load current and capacity 88 Figure 45 Example of a serial number 91 Figure 46 Output configuration H Side L Side 1 1...

Page 163: ...event of failure 41 Table 22 Safe response time of the digital inputs in the error free operation 42 Table 23 Response times of the digital power outputs in the event of a failure or if there is no f...

Page 164: ...1 Diagnostic messages 126 Table 42 Description of marking example for approved I O modules according to ATEX and IECEx 137 Table 43 Description of marking example for approved Ex i I O modules accordi...

Page 165: ...WAGO I O SYSTEM 750 List of Tables 165 750 666 000 003 4FDI 2FDO 24V 10A PROFIsafe V2 iPar Manual Version 1 2 0 valid from HW SW Version 01 01...

Page 166: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 49 5 71 8 87 0 Fax 49 5 71 8 87 1 69 E Mail info wago com Internet http www wago com...

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