Pro
te
cte
d b
y c
op
yri
gh
t. C
op
yi
ng
fo
r p
riv
at
e
o
r c
o
m
m
e
rc
ia
l p
u
rp
o
s
e
s
, i
n
p
a
rt
o
r i
n
w
h
o
le
, i
s
n
o
t p
e
rm
itt
ed
u
nl
es
s a
ut
ho
ris
ed
by
Vo
lksw
agen
AG. Volkswagen AG doe
s not
gua
ran
tee
or a
cc
ep
t a
ny
lia
b
ilit
y w
ith
re
s
p
e
c
t t
o
th
e
c
o
rr
e
c
tn
e
s
s
o
f
in
fo
rm
a
tio
n
in
th
is
d
oc
um
en
t.
C
op
yrig
ht b
y V
olk
sw
age
n A
G.
14 - 20 Nm
15 - Oil pump
❑ With 11.5-bar pressure relief valve.
❑ Before installing, check whether the centering guides are mounted.
16 - Fastening sleeve
17 - 25 Nm
❑ Install without sealant.
18 - Mounting frame
❑ Before installing, check the centering guides in the engine block are in their positions, and the ring is
inserted in the mounting frame.
❑ Remove and install
⇒ page 23
.
19 - Oil ejector
❑ For piston cooling.
❑ Check installation position: Install by turning the oil ejector counterclockwise up to the stop.
20 - Sealing ring
❑ Replace.
21 - Crankcase
❑ Clean sealing surface before installation.
❑ Install with Silicone sealant -D 176 404 A2 -
⇒ page 68
❑ To remove crankcase, firstly remove the transmission ⇒ Rep. Gr. 34 .
22 - Support
❑ For intercooler hose.
23 - 15 Nm
❑ To remove the rear bolts near the transmission, the latter must be removed ⇒ Rep. Gr. 34 .
24 - Packing
❑ Replace.
25 - Plug, 30 Nm
❑ Replace the plug with seal.
26 - Gear
❑ To oil pump.
❑ It can be installed in one position only.
27 - 20 Nm + 90°
❑ Replace after each removal.
28 - Chain
❑ Observe fastening position
⇒ page 23
.
29 - Gear
❑ To counterbalance shaft.
❑ It can be installed in one position only. The holes are displaced.
30 - 100 Nm + 90°
❑ Replace after each removal.
❑ The angular torque can be performed in several stages.
❑ To loose and tighten, use Multi-point spanner -T10061-
31 - Counterbalance
❑ It can be installed in one position only. The holes are displaced.
Fox 2004 ➤
3 - Cyl. diesel engine - Edition 02.2009
1. Lubrication system components - remove and install
63
