Pro
te
c
t
ed
b
y
co
p
y
rig
h
t.
C
o
p
y
in
g
fo
r
pr
iv
a
t
e
o
r
c
o
m
m
e
r
c
ia
l
p
u
rp
o
s
e
s
,
i
n
p
a
rt
o
r i
n
w
h
o
le
,
is
n
o
t
p
e
r
m
it
t
e
d
u
n
l
e
s
s
a
ut
ho
r
i
s
ed
b
y
V
olk
sw
a
ge
n AG
.
V
olk
s
w
a
g
en
AG do
es
n
ot g
uar
ante
e
or a
c
c
ep
t
a
ny
li
a
b
i
li
t
y
w
ith
r
e
s
p
e
c
t
t
o
th
e
c
o
rr
e
c
t
n
e
s
s
o
f
in
fo
r
m
a
tio
n
in
th
is
d
o
c
um
en
t.
C
o
py
rig
ht b
y
V
olk
sw
a
ge
n
A
G.
– Secure guide plate for 2.0 ltr. and 3.0 ltr. FSI engine -VAS
5161/19B- with knurled screws -VAS 5161/12- to cylinder
head as shown.
– Set piston of respective cylinder to „bottom dead centre“.
– Screw adapter -T40012- into spark plug thread.
– Connect compressed air with pressure rating of at least 6 bar.
– Strike tight valve cotters with drift -VAS 5161/3- and a plastic
hammer.
For inlet side
– Screw retainer -VAS 5161/6- with guide fork -VAS 5161/5- into
centre thread of guide plate for 2.0 ltr. and 3.0 ltr. FSI engine
-VAS 5161/19B- .
– Insert assembly cartridge -VAS 5161/8- into guide plate for 2.0
ltr. and 3.0 ltr. FSI engine -VAS 5161/19B- .
– Attach pressure fork -VAS 5161/2- to retainer -VAS 5161/6- .
For exhaust side
– Screw retainer -VAS 5161/6- with guide fork -VAS 5161/5- into
outer threads of guide plate for 2.0 ltr. and 3.0 ltr. FSI engine
-VAS 5161/19B- .
– Press installation cartridge -VAS 5161/8- down and turn
knurled screw of installation cartridge -VAS 5161/8- to right
until tips engage in valve cotters.
– Move knurled screw back and forth slightly to press apart valve
cotters and capture them in the assembly cartridge.
– Release pressure fork -VAS 5161/2- .
– Remove installation cartridge -VAS 5161/8- .
Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
106
Rep. gr.15 - Cylinder head, valve gear
