Volkswagen Amarok 2011, Workshop Manual

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– Lever off timing chain cover (bottom) (start at points
-1 and 2-).
Note
To prevent damaging the timing chain cover, apply tool only at
the bolt holes.
Installing
• Specified torques
⇒ „2.1 Assembly overview - timing chain cover“, page 65 .
♦ Silicone sealant: ⇒ Electronic parts catalogue
Note
♦
Observe use-by date of silicone sealant.
♦
The cover must be installed within 5 minutes after applying the
silicone sealant.
♦
Renew bolts that are tightened with specified further tightening
angle.
♦
Gaskets, oil seals and self-locking nuts must be renewed
– Spray sealing surface with sealant remover and leave to act.
– Remove sealant residues from cylinder block with a flat scra‐
per.
WARNING
Risk of eye injury.
♦ Wear safety goggles.
– Mask oil seal on both sides with adhesive tape to make sure
the seal remains clean.
– Remove remaining sealant from cover, e.g. using rotating
plastic brush.
– Remove any oil and grease from sealing surfaces.
– Use old bolts when fitting cover and tighten to 8 Nm.
– Use feeler gauge to measure distance between cover and
crankcase (max. distance is 0.2 mm).
Note
♦
Renew cover if distance exceeds 0.2 mm.
♦
It is not possible to measure distance between cover and sump
(top section); check visually to ensure that sealing surface is
even.
Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
70
Rep. gr.15 - Cylinder head, valve gear