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VLT AutomationDrive FC 300, Instruction Manual

The VLT AutomationDrive FC 300 is a cutting-edge motor control solution designed for optimal efficiency and reliability. Maximize your productivity by downloading the free Instruction Manual from our website, providing detailed guidance on using this advanced product to its full potential.

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Contents

How to Read this Instruction Manual

3

Approvals

5

Symbols

5

Abbreviations

6

Safety Instructions and General Warning

7

Disposal Instructions

7

Software Version

8

High voltage warning

8

Safety Instructions

8

Avoid Unintended Start

9

Safe Stop of FC 300

9

Safe Stop Installation (FC 302 and FC 301 - A1 enclosure only)

10

IT Line

11

How to Install

13

How to Get Started

13

Accessory Bag

15

Mechanical Installation

16

Electrical Installation

19

Removal of Knockouts for Extra Cables

19

Connection to Line and Ground

20

Motor Connection

22

Fuses

24

Electrical Installation, Control Terminals

26

Connection Examples

27

Start/Stop

27

Pulse Start/Stop

27

Speed up/slow down

28

Potentiometer Reference

28

Electrical Installation, Control Cables

29

Switches S201, S202, and S801

31

Final Set-Up and Test

32

Additional Connections

34

Mechanical Brake Control

34

Motor Thermal Protection

35

How to Program

37

The FC 300 Graphical and Numerical LCP

37

How to Program on the Graphical  LCP

37

How to Program using the Numerical  Local Control Panel

38

Quick Setup

40

Parameter Lists

44

VLT

®

 AutomationDrive FC 300 Instruction Manual

 

 

 MG.33.A8.22 - VLT

®

 is a registered Danfoss trademark. 

 

1

Summary of Contents for AutomationDrive FC 300

Page 1: ... 19 Connection to Line and Ground 20 Motor Connection 22 Fuses 24 Electrical Installation Control Terminals 26 Connection Examples 27 Start Stop 27 Pulse Start Stop 27 Speed up slow down 28 Potentiometer Reference 28 Electrical Installation Control Cables 29 Switches S201 S202 and S801 31 Final Set Up and Test 32 Additional Connections 34 Mechanical Brake Control 34 Motor Thermal Protection 35 How...

Page 2: ...rameter Selection 45 General Specifications 71 Warnings and Alarms 79 Warnings Alarm Messages 79 Index 87 VLT AutomationDrive FC 300 Instruction Manual 2 MG 33 A8 22 VLT is a registered Danfoss trademark ...

Page 3: ...mes in two shaft performance levels FC 301 ranges from scalar U f to VVC and handles asyn chronous motors only The FC 302 is a high performance adjustable frequency drive for asynchronous as well as permanent motors and handles various kinds of motor control principles such as scalar U f VVC and Flux vector motor control This Instruction Manual covers both the FC 301 and the FC 302 Where informati...

Page 4: ...ntains technical data about the FC 300 Page divider for General Specifications Chapter 6 Troubleshooting assists you in solv ing problems that may occur when using the FC 300 Page divider for Troubleshooting Available literature for FC 300 The VLT AutomationDrive FC 300 Instruction Manual provides the information needed to get the drive up and running The VLT AutomationDrive FC 300 Design Guide co...

Page 5: ... the software on a PC The VLT AutomationDrive FC 300 IP21 Type 1 Instruction provides information for installing the IP21 Type 1 option The VLT AutomationDrive FC 300 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option Danfoss Drives technical literature is also available online at www danfoss com drives Approvals Symbols Symbols used in these Operating Instruc...

Page 6: ...er m Milli Henry Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton meter Nm Nominal motor current IM N Nominal motor frequency fM N Nominal motor power PM N Nominal motor voltage UM N Parameter par Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current IINV Revolutions per minute RPM Second s Torque limit TLIM Volt...

Page 7: ...omationDrive DC link capacitors remain charged after power has been disconnected To avoid electrical shock disconnect the FC 300 from the line supply before carrying out maintenance procedures Before servicing the adjustable frequency drive wait the minimum amount of time indi cated below FC 300 0 3 10 hp 0 25 7 5 kW 4 minutes FC 300 15 30 hp 11 22 kW 15 minutes FC 300 40 100 hp 30 75 kW 15 minute...

Page 8: ...ccording to national and local regulations Motor overload protection is not included in the default settings To add this function set pa rameter 1 90 Motor thermal protection to value ETR trip or ETR warning For the North American market ETR functions provide class 20 motor overload protection in accordance with NEC The ground leakage current exceeds 3 5 mA The OFF key is not a safety switch It do...

Page 9: ...arameters An electronic fault temporary overload a fault in the line supply or lost motor connection may cause a stopped motor to start The FC 300 with Safe Stop i e FC 301 in A1 enclosure and FC 302 provides protection against unintended starts if the Safe Stop Terminal 37 is on low voltage level or disconnected Safe Stop of FC 300 The FC 302 and also the FC301 in A1 enclosure can perform the saf...

Page 10: ... is not sufficient Re move it entirely to avoid short circuiting See jumper on illustration 2 Connect terminal 37 to 24 V DC by a short circuit protected cable The 24 V DC volt age supply must be interruptible by an EN954 1 category 3 circuit interrupt de vice If the interrupt device and the ad justable frequency drive are placed in the same installation panel you can use a regular cable instead o...

Page 11: ... 1 IT Line Do not connect 400 V adjustable frequency drives with RFI filters to the line supply with a voltage between phase and ground of more than 440 V For IT lines and delta ground grounded leg line voltage may exceed 440 V between phase and ground On the FC 302 par 14 50 RFI 1 can be used to disconnect the internal RFI capacitors from the RFI filter to ground If this is done it will reduce th...

Page 12: ...VLT AutomationDrive FC 300 Instruction Manual 12 MG 33 A8 22 VLT is a registered Danfoss trademark ...

Page 13: ... the safety instructions before in stalling the unit Mechanical Installation Mechanical Mounting Electrical Installation Connection to Line and Protecting Ground Motor connection and cables Fuses and circuit breakers Control terminals cables Quick setup Local Control Panel LCP Automatic Motor Adaptation AMA Programming Frame size is dependent on enclosure type power range and line voltage Diagram ...

Page 14: ... 5 hp 0 75 4 kW 525 600 V 5 hp 3 7 kW 200 240 V 7 5 10 hp 5 5 7 5 kW 380 480 500 V 7 5 10 hp 5 5 7 5 kW 525 600V 0 34 5 hp 0 25 3 7 kW 200 240 V 0 5 10 hp 0 37 7 5 kW 380 480 500 V 1 10 hp 0 75 7 5 kW 525 600 V 7 5 10 hp 5 5 7 5 kW 200 240 V 15 20 hp 11 15 kW 380 480 500V 15 hp 11 kW 200 250 V 25 30 hp 18 5 22 kW 380 480 500V 20 30 hp 15 22 kW 200 240 V 40 60 hp 30 45 kW 380 480 500V 40 50 hp 30 3...

Page 15: ...Type 1 Type 12 1 2 only available in units with brake chopper Only one relay connector is included for FC 101 301 units For DC link connection Load sharing the connector 1 can be ordered separately Code no 130B1064 An eight pole connector is included in the accessory bag for the FC 101 301 without Safe Stop VLT AutomationDrive FC 300 Instruction Manual How to Install MG 33 A8 22 VLT is a registere...

Page 16: ...0B1123 is used there must be a min clearance of 2 in 50 mm between the drives B1 B2 C1 and C2 enclosures allow for side by side installation 1 Drill holes in accordance with the measurements given 2 You must use screws that are suitable for the surface on which you want to mount the FC 300 Retighten all four screws Mounting frame sizes A1 A2 and A3 VLT AutomationDrive FC 300 Instruction Manual How...

Page 17: ...ame sizes A5 B1 B2 C1 and C2 on a non solid back wall the drive must be provided with a back plate A due to insufficient cooling air over the heatsink See the following table for enclosure dimensions VLT AutomationDrive FC 300 Instruction Manual How to Install MG 33 A8 22 VLT is a registered Danfoss trademark 17 ...

Page 18: ...242 mm 12 13 in 308 mm 14 57 in 370 mm Width of back plate with two C options B 5 91 in 150 mm 5 91 in 150 mm 7 5 in 190 mm 7 5 in 190 mm 9 53 in 242 mm 9 53 in 242 mm 9 53 in 242 mm 12 13 in 308 mm 14 57 in 370 mm Distance be tween mounting holes b 2 36 in 60 mm 2 76 in 70 mm 2 76 in 70 mm 4 33 in 110 mm 4 33 in 110 mm 8 46 in 215 mm 8 27 in 210 mm 8 27 in 210 mm 10 71 in 272 mm 13 15 in 334 mm D...

Page 19: ...kW 7 5 10 hp 5 5 7 5 kW A5 4 5 hp 3 3 7 kW 7 5 10 hp 5 5 7 5 kW 1 10 hp 0 75 7 5 kW B1 7 5 10 hp 5 5 7 5 kW 15 20 hp 11 15 kW Line brake resistor load sharing motor cables 1 8 Nm Relay 0 5 0 6 Nm Ground 2 3 Nm B2 11 kW 18 5 22 kW Line brake resistor load sharing cables 4 5 Nm Motor cables 4 5 Nm Relay 0 5 0 6 Nm Ground 2 3 Nm C1 20 30 hp 15 22 kW 40 60 hp 30 45 kW Line brake resistor load sharing ...

Page 20: ...e wires to the line power plug connector 5 Support the cable with the enclosed supporting brackets NOTE Make sure that the line voltage corresponds to the given line voltage on the FC 300 nameplate IT Line Do not connect 400 V adjustable frequency drives with RFI filters to line supplies with a volt age between phase and ground of more than 440 V The ground connection cable cross section must be a...

Page 21: ...must be mounted on the left side of the drive Line connection B1 and B2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 enclosures Line connection C1 and C2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 enclosures The power cables for line power are usually unshielded cables VLT AutomationDrive FC 300 Instruction Manual How to Install MG 33 A8 22 VLT is a registered Danfoss trademark 21 ...

Page 22: ...possible HF impedance Cable length and cross section The adjusta ble frequency drive has been tested with a given length and cross section of that cable If the cross section is increased the cable capacitance and thus the leakage current may increase thereby requiring the cable length to be reduced correspondingly Keep the motor cable as short as possible to reduce the noise level and leakage cur ...

Page 23: ...ed 400 690 V Δ Refer to the motor nameplate for correct connection mode and voltage Motor connection C1 and C2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 enclosure Term no 96 97 98 99 U V W PE1 Motor voltage 0 100 of line voltage 3 wires out of motor U1 V1 W1 PE1 Delta connected W2 U2 V2 6 wires out of motor U1 V1 W1 PE1 Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately 1 Prote...

Page 24: ...ver fuses or circuit breakers can be used to provide the overcurrent protection in the installation Overcurrent protection must always be carried out according to national regulations Fuses must be designed for protection in a circuit capable of supplying a maximum of 100 000 Arms symmetrical 500 V maximum Non UL compliance If UL cUL is not to be complied with we recommend using the following fuse...

Page 25: ...0R 5K5 7K5 KTS R30 JKS 30 JJS 30 5012406 032 KLS R30 ATM R30 A6K 30R 11K KTS R40 JKS 40 JJS 40 5014006 040 KLS R40 A6K 40R 15K KTS R50 JKS 50 JJS 50 5014006 050 KLS R50 A6K 50R 18K KTS R60 JKS 60 JJS 60 5014006 063 KLS R60 A6K 60R 22K KTS R80 JKS 80 JJS 80 2028220 100 KLS R80 A6K 80R 30K KTS R100 JKS 100 JJS 100 2028220 125 KLS R100 A6K 100R 37K KTS R125 JKS 150 JJS 150 2028220 125 KLS R125 A6K 12...

Page 26: ...B2 C1 and C2 enclosures Electrical Installation Control Terminals To mount the cable to the terminal 1 Strip isolation of 0 34 0 39 in 9 10 mm 2 Insert a screw driver1 in the square hole 3 Insert the cable in the adjacent circular hole 4 Remove the screwdriver The cable is now mounted to the terminal To remove the cable from the terminal 1 Insert a screw driver1 in the square hole 2 Pull out the c...

Page 27: ...side Connection Examples Start Stop Terminal 18 Par 5 10 8 Start Terminal 27 Par 5 12 0 No operation Default coast inverse Terminal 37 Safe stop FC 302 and FC 301 A1 only Pulse Start Stop Terminal 18 Par 5 10 9 Latched start Terminal 27 Par 5 12 6 Stop inverse Terminal 37 Safe stop FC 302 and FC 301 A1 only VLT AutomationDrive FC 300 Instruction Manual How to Install MG 33 A8 22 VLT is a registere...

Page 28: ...erminal 29 only in FC 302 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog input 53 default Terminal 53 Low Voltage 0 Volt Terminal 53 High Voltage 10 Volt Terminal 53 Low Ref Feedback 0 RPM Terminal 53 High Ref Feedback 1500 RPM Switch S201 OFF U VLT AutomationDrive FC 300 Instruction Manual How to Install 28 MG 33 A8 22 VLT is a registered Danfoss tradema...

Page 29: ...ong control cables and analog signals may depending on installation result in 50 60 Hz ground loops due to noise from line supply cables If this occurs it may be necessary to break the shield or insert a 100 nF capacitor between shield and chassis The digital and analog inputs and outputs must be connected separately to the FC 300 common inputs terminal 20 55 39 to avoid letting ground currents fr...

Page 30: ... must be shielded arm ored See the section entitled Grounding of Shielded Armored Control Cables for the correct termina tion of control cables VLT AutomationDrive FC 300 Instruction Manual How to Install 30 MG 33 A8 22 VLT is a registered Danfoss trademark ...

Page 31: ...electrical terminals in the Electrical Installation section Default settings S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF When changing the function of S201 S202 or S801 be careful not to force the switch over Removing the LCP fixture cradle when operating the switches is recommended The switches must not be operated while the adjustable frequency drive is powered...

Page 32: ... Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model equivalent diagram 1 Connect terminal 37 to terminal 12 if terminal 37 is available 2 Connect terminal 27 to terminal 12 or set par 5 12 to No function par 5 12 0 3 Activate the AMA par 1 29 4 Choose between complete or reduced AMA If...

Page 33: ...d alarm mode This number along with the descrip tion of the alarm will assist you in troubleshooting If you contact Danfoss for service make sure to mention the number and alarm description NOTE Unsuccessful AMA is often caused by incorrectly registered motor nameplate data or too big of a difference between the motor power size and the FC 300 power size Step 4 Set speed limit and ramp time Set up...

Page 34: ...ltage situation the mechanical brake immediately cuts in Parallel Connection of Motors The adjustable frequency drive can control several parallel connected motors The total current con sumption of the motors must not exceed the rated output current IM N for the adjustable frequency drive Parallel motor connection is only recommended when U f is selected in par 1 01 NOTE Installation with cables c...

Page 35: ...val for single motor protection when par 1 90 Motor Thermal Protection is set for ETR Trip and par 1 24 Motor current IM N is set to the rated motor current see motor nameplate VLT AutomationDrive FC 300 Instruction Manual How to Install MG 33 A8 22 VLT is a registered Danfoss trademark 35 ...

Page 36: ...VLT AutomationDrive FC 300 Instruction Manual 36 MG 33 A8 22 VLT is a registered Danfoss trademark ...

Page 37: ...splay with Status lines 2 Menu keys and LEDs changing parame ters and switching between display func tions 3 Navigation keys and lights LEDs 4 Operation keys and LEDs All data is displayed in a graphical LCP display which can show up to five items of operating data while displaying Status Display lines a Status line Status messages displaying icons and graphic b Line 1 2 Operator data lines displa...

Page 38: ...control panel is divided into four functional groups 1 Numerical display 2 Menu keys and LEDs changing parame ters and switching between display func tions 3 Navigation keys and lights LEDs 4 Operation keys and LEDs VLT AutomationDrive FC 300 Instruction Manual How to Program 38 MG 33 A8 22 VLT is a registered Danfoss trademark ...

Page 39: ...e it is possible to change this setting to No func tion No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adap tation Set desired AMA function Enabling complete AMA is recommended 3 02 Minimum Reference Set the minimum speed of the motor shaft 3 03 Maximum Reference Set the maximum speed of the motor shaft 3 41 Ramp1 up time Set the ramping up time with reference to ...

Page 40: ...ese Thai and Bahasa Indonesian Language package 3 consists of English German Slovenian Bulgarian Serbian Romanian Hungarian Czech and Russian Language package 4 consists of English German Spanish English US Greek Brazilian Portuguese Turkish and Polish 1 20 Motor Power Value 1 2 675 hp 0 09 500 kW Size related Function Enter the nominal motor power in kW according to the motor nameplate data The d...

Page 41: ...nd the main reactance Xh Select this option if an LC filter is used between the drive and the motor FC 301 The Complete AMA does not include Xh measurements for the FC 301 Instead the Xh value is determined from the motor database Par 1 35 Main Reactance Xh may be adjusted to obtain optimal start performance Select Reduced AMA 2 for a reduced AMA of the stator resistance Rs in the system only Acti...

Page 42: ...ion time from 0 RPM to the rated motor speed nM N par 1 25 Par 3 41 tacc s nM N par 1 25 RPM Δ ref RPM 3 42 Ramp 1 Ramp down Time Value 0 01 3600 00 s s Function Enter the ramp down time i e the deceleration time from the rated motor speed nM N par 1 25 to 0 RPM Choose a ramp down time such that no overvoltage arises in the inverter due to the re generative operation of the motor and such that the...

Page 43: ...ct bit 1 24 Catch up 28 Slow down 29 Pulse input 32 Ramp bit 0 34 Ramp bit 1 35 Line failure inverse 36 DigiPot increase 55 DigiPot decrease 56 DigiPot clear 57 Reset Counter A 62 Reset Counter B 65 VLT AutomationDrive FC 300 Instruction Manual How to Program MG 33 A8 22 VLT is a registered Danfoss trademark 43 ...

Page 44: ... when writing or reading to and from the adjustable fre quency drive Conv index 100 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 0 1 0 01 0 001 0 0001 0 00001 0 000001 Data type Description Type 2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned 16 Uint16 7 Unsigned 32 Uint32 9 Visible String VisStr 33 Normalized value 2 bytes...

Page 45: ...igital inputs and outputs includes relay controls 6 xx Analog inputs and outputs 7 xx Controls setting parameters for speed and process controls 8 xx Communication and option parameters setting of FC RS485 and FC USB port parameters 9 xx Profibus parameters 10 xx DeviceNet and CAN Serial Communication parameters 13 xx Smart Logic Control parameters 14 xx Special function parameters 15 xx Drive inf...

Page 46: ...ay Line 3 Large 1602 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Cust Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 4 LCP Keypad 0 40 Hand on Key ...

Page 47: ...2 1 35 Main Reactance Xh ExpressionLimit All set ups FALSE 4 Uint32 1 36 Iron Loss Resistance Rfe ExpressionLimit All set ups FALSE 3 Uint32 1 37 d axis Inductance Ld ExpressionLimit All set ups x FALSE 4 Int32 1 39 Motor Poles ExpressionLimit All set ups FALSE 0 Uint8 1 40 Back EMF at 1000 RPM ExpressionLimit All set ups x FALSE 0 Uint16 1 41 Motor Angle Offset 0 N A All set ups FALSE 0 Int16 1 5...

Page 48: ... set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz ExpressionLimit All set ups TRUE 1 Uint16 1 83 Precise Stop Function 0 Precise ramp stop All set ups FALSE Uint8 1 84 Precise Stop Counter Value 100000 N A All set ups TRUE 0 Uint32 1 85 Precise Stop Speed Compensation Delay 10 ms All set ups TRUE 3 Uint8 1 9 Motor Temperature 1 90 Motor Thermal Protection 0 No protection All set ups T...

Page 49: ...f All set ups TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC Brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set ups TRUE Uint8 2 2 Mechanical Brake 2 20 Release Brake Current ExpressionLimit All set ups TRUE 2 Uint32 2 21 Activate Brake Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 2 22 Activate Brake Speed Hz ExpressionLimit All...

Page 50: ...Decel Start 50 All set ups TRUE 0 Uint8 3 48 Ramp 1 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 5 Ramp 2 3 50 Ramp 2 Type 0 Linear All set ups TRUE Uint8 3 51 Ramp 2 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 52 Ramp 2 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 55 Ramp 2 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 56 Ramp 2 S ramp Ratio at Ac...

Page 51: ...s TRUE 2 Uint32 3 9 Digital Pot meter 3 90 Step Size 0 10 All set ups TRUE 2 Uint16 3 91 Ramp Time 1 00 s All set ups TRUE 2 Uint32 3 92 Power Restore 0 Off All set ups TRUE Uint8 3 93 Maximum Limit 100 All set ups TRUE 0 Int16 3 94 Minimum Limit 100 All set ups TRUE 0 Int16 3 95 Ramp Delay 1 000 N A All set ups TRUE 3 TimD VLT AutomationDrive FC 300 Instruction Manual How to Program MG 33 A8 22 V...

Page 52: ...TRUE Uint8 4 31 Motor Feedback Speed Error 300 RPM All set ups TRUE 67 Uint16 4 32 Motor Feedback Loss Timeout 0 05 s All set ups TRUE 2 Uint16 4 5 Adj Warnings 4 50 Warning Current Low 0 00 A All set ups TRUE 2 Uint32 4 51 Warning Current High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set u...

Page 53: ... 5 4 Relays 5 40 Function Relay null All set ups TRUE Uint8 5 41 On Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 42 Off Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 5 Pulse Input 5 50 Term 29 Low Frequency 100 Hz All set ups x TRUE 0 Uint32 5 51 Term 29 High Frequency 100 Hz All set ups x TRUE 0 Uint32 5 52 Term 29 Low Ref Feedb Value 0 000 ReferenceFeedbackUnit All set ups x TRUE 3 Int32 5 53...

Page 54: ...l set ups FALSE Uint8 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 N A All set ups TRUE 0 Uint32 5 93 Pulse Out 27 Bus Control 0 00 All set ups TRUE 2 N2 5 94 Pulse Out 27 Timeout Preset 0 00 1 set up TRUE 2 Uint16 5 95 Pulse Out 29 Bus Control 0 00 All set ups x TRUE 2 N2 5 96 Pulse Out 29 Timeout Preset 0 00 1 set up x TRUE 2 Uint16 VLT AutomationDrive FC 300 Instruction Manual How to Pro...

Page 55: ...1 s All set ups TRUE 3 Uint16 6 3 Analog Input 53 6 30 Terminal X30 11 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32 6 36 Term X30 11 Filter Time Constant 0 001 s All set ups TRU...

Page 56: ...dback 1 Resource 0 No function All set ups TRUE Uint8 7 22 Process CL Feedback 2 Resource 0 No function All set ups TRUE Uint8 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 0 Normal All set ups TRUE Uint8 7 31 Process PID Anti Windup 1 On All set ups TRUE Uint8 7 32 Process PID Controller Start Value 0 RPM All set ups TRUE 67 Uint16 7 33 Process PID Proportional Gain 0 01 N A All se...

Page 57: ... 8 31 Address 1 N A 1 set up TRUE 0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay 25 ms 1 set up TRUE 3 Uint16 8 4 FC MC protocol set 8 40 Telegram selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logi...

Page 58: ...Actual Baud Rate 255 No baud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0 V2 9 71 Profibus Save Data Values 0 Off All set ups TRUE Uint8 9 72 ProfibusDriveReset 0 No action 1 set up FALSE Uint8 9 80 Defined...

Page 59: ... 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE 0 Uint16 10 22 COS Filter 3 0 N A All set ups FALSE 0 Uint16 10 23 COS Filter 4 0 N A All set ups FALSE 0 Uint16 10 3 Parameter Access 10 30 Array Index 0 N A 2 set ups TRUE 0 Uint8 10 3...

Page 60: ...int8 13 12 Comparator Value ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operator 1 null 2 set ups TRUE Uint8 13 42 Logic Rule Boolean 2 null 2 set ups TRUE Uint8 13 43 Logic Rule Operator 2 null 2 set ups TRUE Uint8 13 44 Logic Rule Boolean 3 ...

Page 61: ...8 Production Settings 0 No action All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integration Time 0 020 s All set ups FALSE 3 Uint16 14 4 Energy Optimizing 14 40 VT Level 66 All set ups FALSE 0 Uint8 14 41 AEO Minimum Magnetization 40 All set ups TRUE 0 ...

Page 62: ... N A All set ups FALSE 0 Uint32 15 22 Historic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Fault Log Time 0 s All set ups FALSE 0 Uint32 15 4 Drive Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 1...

Page 63: ... 15 72 Option in Slot B 0 N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 76 Option in Slot C1 0 N A All set ups FALSE 0 VisStr 30 15 77 Slot C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter In...

Page 64: ... FALSE 0 Uint8 16 19 KTY sensor temperature 0 C All set ups FALSE 100 Int16 16 20 Motor Angle 0 N A All set ups TRUE 0 Uint16 16 22 Torque 0 All set ups FALSE 0 Int16 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups FALSE 0 Uint32 16 34 Heatsink Temp 0 C All set ups FALSE 10...

Page 65: ...ps FALSE 0 Int16 16 72 Counter A 0 N A All set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 74 Prec Stop Counter 0 N A All set ups TRUE 0 Uint32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32 16 77 Analog Out X30 8 mA 0 000 N A All set ups FALSE 3 Int16 16 8 Fieldbus FC Port 16 80 Fieldbus CTW 1 0 N A All ...

Page 66: ...ssionLimit All set ups FALSE 3 Uint16 17 26 SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baud rate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17 51 Input Voltage 7 0 V 1 set up FALSE 1 Uint8 17 52 Input Frequency 10 0 kHz 1 set up FALSE 2 Uint8 17 53 Transformation Ratio 0 5 N A 1 set up FALSE 1 Uint8 17 59 Resolver Interf...

Page 67: ... 38 Absolute Encoder Cable Length 0 m 2 set ups TRUE 0 Uint16 32 39 Encoder Monitoring 0 Off 2 set ups TRUE Uint8 32 40 Encoder Termination 1 On 2 set ups TRUE Uint8 32 5 Feedback Source 32 50 Source Slave 2 Encoder 2 2 set ups TRUE Uint8 32 6 PID Controller 32 60 Proportional factor 30 N A 2 set ups TRUE 0 Uint32 32 61 Derivative factor 0 N A 2 set ups TRUE 0 Uint32 32 62 Integral factor 0 N A 2 ...

Page 68: ... 2 set ups TRUE Uint8 33 21 Master Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 22 Slave Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 23 Start Behavior for Marker Sync 0 Start Function 1 2 set ups TRUE Uint16 33 24 Marker Number for Fault 10 N A 2 set ups TRUE 0 Uint16 33 25 Marker Number for Ready 1 N A 2 set ups TRUE 0 Uint16 33 26 Velocity Filter 0 us 2 set ups TRUE 6 In...

Page 69: ...ion 2 set ups TRUE Uint8 33 62 Terminal X59 2 Digital Input 0 No function 2 set ups TRUE Uint8 33 63 Terminal X59 1 Digital Output 0 No function 2 set ups TRUE Uint8 33 64 Terminal X59 2 Digital Output 0 No function 2 set ups TRUE Uint8 33 65 Terminal X59 3 Digital Output 0 No function 2 set ups TRUE Uint8 33 66 Terminal X59 4 Digital Output 0 No function 2 set ups TRUE Uint8 33 67 Terminal X59 5 ...

Page 70: ... N A All set ups TRUE 0 Uint16 34 28 PCD 8 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs Outputs 34 40 Digital Inputs 0 N A All set ups TRUE 0 Uint16 34 41 Digital Outputs 0 N A All set ups TRUE 0 Uint16 34 5 Process Data 34 50 Actual Position 0 N A All set ups TRUE 0 In...

Page 71: ...category III pollution degree 2 The unit is suitable for use on a circuit capable of delivering no more than 100 000 RMS symmetrical Amperes 240 500 600 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency FC 301 0 2 1000 Hz FC 302 0 1000 Hz Switching on output Unlimited Ramp times 0 01 3600 sec Torque characteristics Starting torque Constant torque maximum 160 for ...

Page 72: ...nically isolated from the supply voltage PELV and other high voltage termi nals 1 Terminals 27 and 29 can also be programmed as output 2 Except safe stop input Terminal 37 3 Terminal 37 is only available in FC 302 and FC 301 A1 with Safe Stop It can only be used as safe stop input Terminal 37 is suitable for category 3 installations according to EN 954 1 safe stop according to category 0 EN 60204 ...

Page 73: ...ls Pulse encoder inputs Programmable pulse encoder inputs 2 1 Terminal number pulse encoder 293 331 322 332 3 Max frequency at terminal 29 32 333 110 kHz push pull driven Max frequency at terminal 29 32 333 5 kHz open collector Min frequency at terminal 29 32 33 3 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 kΩ Pulse input accuracy 0...

Page 74: ...uts 1 Terminal number 42 Current range at analog output 0 4 20 mA Max load to common at analog output 500 Ω Accuracy on analog output Max error 0 5 of full scale Resolution on analog output 12 bit The analog output is galvonically isolated from the supply voltage PELV and other high voltage ter minals Control card 24 V DC output Terminal number 12 13 Output voltage 24 V 1 3 V Max load FC 301 130 m...

Page 75: ...tive load cosφ 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 1 Inductive load 24 V DC 0 1A Relay 02 FC 302 only Terminal number 4 6 break 4 5 make Max terminal load AC 1 1 on 4 5 NO Resistive load 400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cosφ 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load ...

Page 76: ... FC 301 5 ms FC 302 1 ms Control characteristics Resolution of output frequency at 0 1000 Hz FC 301 0 013 Hz FC 302 0 003 Hz Repeat accuracy of Precise start stop terminals 18 19 FC 301 1ms FC 302 0 1 msec System response time terminals 18 19 27 29 32 33 FC 301 10 ms FC 302 2 ms Speed control range open loop 1 100 of synchronous speed Speed control range closed loop 1 1000 of synchronous speed Spe...

Page 77: ...hese temper atures may vary for different power sizes enclosures etc The adjustable frequency drive is protected against short circuits in motor terminals U V W If a line phase is missing the adjustable frequency drive trips or issues a warning depending on the load Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive trips if the intermediate circuit voltage ...

Page 78: ...VLT AutomationDrive FC 300 Instruction Manual 78 MG 33 A8 22 VLT is a registered Danfoss trademark ...

Page 79: ... the LCP the AUTO ON button must be pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection meaning that the line supply must be switched off before the alarm can be reset Once the cause of the alarm has been rectified and the...

Page 80: ...n Fault X 14 53 25 Brake resistor short circuited X 26 Brake resistor power limit X X 2 13 27 Brake chopper short circuited X X 28 Brake check X X 2 15 29 Power board overtemp X X X 30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Soft charge fault X X 34 Serial communication bus fault X X 36 Line failure X X 38 Internal Fault X X 40 Ov...

Page 81: ...er Output Current Low 9 00000200 512 Inverter Overld Inverter Overld Output Freq High 10 00000400 1024 DC undervolt DC undervolt Output Freq Low 11 00000800 2048 DC overvolt DC overvolt Brake Check OK 12 00001000 4096 Short Circuit DC Voltage Low Braking Max 13 00002000 8192 Soft charge fault DC Voltage High Braking 14 00004000 16384 Line ph Loss Line ph Loss Out of Speed Range 15 00008000 32768 A...

Page 82: ...ge warn ing low 205 410 585 Voltage warn ing high w o brake w brake 390 405 810 840 943 965 Overvoltage 410 855 975 The voltages stated are the intermediate circuit vol tages of the FC 300 with a tolerance of 5 The corresponding line voltage is the intermediate circuit voltage DC link divided by 1 35 WARNING ALARM 8 DC undervoltage If the intermediate circuit voltage DC drops be low the voltage wa...

Page 83: ...e frequency drive and re move the short circuit WARNING ALARM 17 Control word timeout There is no communication to the adjustable fre quency drive The warning will only be active when par 8 04 is NOT set to OFF If par 8 04 is set to Stop and Trip a warning ap pears and the adjustable frequency drive ramps down until it trips while sounding an alarm par 8 03 Control word Timeout Time could pos sibl...

Page 84: ...able frequency drive and the motor is missing Turn off the adjustable frequency drive and check motor phase W ALARM 33 Soft charge fault Too many powerups have occured within a short period of time See the chapter General Specifi cations for the allowed number of power ups with in one minute WARNING ALARM 34 Ser com bus fault The serial communication bus on the communica tion option card is not wo...

Page 85: ...ot C0 Hardware incompati ble with Control board hardware 5126 Option in slot C1 Hardware incompati ble with Control board hardware 5376 6 231 Out of memory WARNING 40 Overload of Digital Output Terminal 27 Check the load connected to terminal 27 or re move short circuit connection Check parameters 5 00 and 5 01 WARNING 41 Overload of Digital Output Terminal 29 Check the load connected to terminal ...

Page 86: ... 0 C This could indicate that the temperature sensor is defect and that the fan speed has thus increased to the maximum in case the power part or control card is very hot ALARM 67 Option Configuration has Changed One or more options has either been added or re moved since the last power down ALARM 68 Safe Stop Activated Safe Stop has been activated To resume normal operation apply 24 V DC to termi...

Page 87: ...trical Terminals 29 Etr 82 F Fuses 24 G General Warning 8 Graphical Display 37 Ground Leakage Current 8 I Intermediate Circuit 82 Ip21 Type 1 5 K Kty Sensor 83 L Language 40 Lc Filter 24 Lcp 37 Lcp 101 38 Lcp 102 37 Leakage Current 9 Leds 37 38 Line Supply l1 L2 L3 71 Local Control Panel 38 M Main Reactance 41 Maximum Reference 42 Mct 10 5 Mechanical Brake Control 34 Mechanical Dimensions 17 Mecha...

Page 88: ...top 9 Safety Instructions 8 Serial Communication 75 Shaft Performance Levels 3 Shielded armored 30 Side by side Installation 16 Speed Up slow Down 28 Start stop 27 Stator Leakage Reactance 41 Status Messages 37 Surroundings 76 Switches S201 S202 And S801 31 Symbols 5 T Torque Characteristics 71 U Unintended Start 9 V Voltage Level 72 W Warnings 79 VLT AutomationDrive FC 300 Instruction Manual Inde...

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