Victaulic VE272SFS, Operating And Maintenance Instruction Manual

Page: 3 / 52

VE272SFS Roll Grooving Tool 1
INDEX
Hazard Identification . . . . . . . . . . . . . . . . . 2
Operator Safety Instructions . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . 4
Receiving the Tool . . . . . . . . . . . . . . . . . . 4
VE272SFS Container Contents . . . . . . . . 5
Power Requirements. . . . . . . . . . . . . . . . . 5
Power Drive . . . . . . . . . . . . . . . . . . . . . . . 5
Extension Cord Requirements . . . . . . . . . 5
Tool Nomenclature . . . . . . . . . . . . . . . . . . 6
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pre-Operation Checks
and Adjustments . . . . . . . . . . . . . . . . . . . 11
Grooving Rolls . . . . . . . . . . . . . . . . . . . . 11
Pipe/Tubing Preparation . . . . . . . . . . . . 11
Groovable Pipe/Tubing Lengths . . . . . . 11
Short Pipe/Tubing Lengths . . . . . . . . . . 12
Long Pipe/Tubing Lengths . . . . . . . . . . 13
Roll Guard Adjustment . . . . . . . . . . . . . . 14
Pipe Stablizer Adjustment16
Groove Diameter Stop Adjustment . . . . 18
Grooving Operation . . . . . . . . . . . . . . . . 20
Roll Changing . . . . . . . . . . . . . . . . . . . . . 23
Lower Roll Removal
for 2-inch and Larger Sizes . . . . . . . . . . 24
Upper Roll Removal . . . . . . . . . . . . . . . . 25
Arbor Removal. . . . . . . . . . . . . . . . . . . . . 26
Lower Roll/Adapter Assembly
Installation for
3 /
4
-inch and
1 – 1 1 /
2
-inch Sizes . . . . . . . . . . . . . . . . . . 27
Upper Roll Installation . . . . . . . . . . . . . . 28
Lower Roll/Adapter Assembly Removal
for
3 /
4
-inch and 1 – 1 1 /
2
-inch Sizes . . . . . 29
Arbor Installation. . . . . . . . . . . . . . . . . . . 29
Lower Roll Installation
for 2-inch and Larger Sizes . . . . . . . . . . 30
Maintenance. . . . . . . . . . . . . . . . . . . . . . . 32
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 32
Checking and Filling
Hydraulic Systems . . . . . . . . . . . . . . . 33
Air Bleeding . . . . . . . . . . . . . . . . . . . . . . 34
Parts Ordering Information . . . . . . . . . . . 35
Accessories 35
VAPS 112 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . 35
VAPS 224 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . 35
VPD752 Power Drive . . . . . . . . . . . . . . . 35
Stabilizer Assembly . . . . . . . . . . . . . . . . 36
Optional Rolls . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting . . . . . . . . . . . . . . . . . . . . 37
Tool Rating and Roll Selection . . . . . . . . 39
Standard and “ES” Rolls for
Steel and Stainless Steel Pipe –
Color-Coded Black
. . . . . . . . . . . . . . . 39
Rolls for Aluminum and PVC Plastic
Pipe – Color-Coded Yellow Zinc . . . . . 40
RX Rolls for Schedule 5S and 10S
Stainless Steel Pipe –
Color-Coded Silver
. . . . . . . . . . . . . . . 41
Rolls for CTS US Standard -
ASTM Drawn Copper Tubing –
Color-Coded Copper
. . . . . . . . . . . . . . 42
Rolls for European Standard –
EN 1057 Drawn Copper Tubing –
Color-Coded Copper
. . . . . . . . . . . . . . 42
Rolls for Australian Standard –
AS 1432 Drawn Copper Tubing –
Color Coded Copper
. . . . . . . . . . . . . . 43
Explanation of Critical Roll
Groove Dimensions . . . . . . . . . . . . . . . . . 44
Roll Groove Specifications . . . . . . . . . . . 45
Steel, Stainless Steel, Aluminum,
and PVC Pipe . . . . . . . . . . . . . . . . . . . . 45
Steel Pipe and All Materials
Grooved with “ES” Rolls . . . . . . . . . . . . 47
Copper Tubing to CTS US Standard –
ASTM B-88 and ASTM B-306 . . . . . . . 48
Copper Tubing to European
Standard – EN 1057 . . . . . . . . . . . . . . . 49
Copper Tubing to Australian
Standard – AS 1432 . . . . . . . . . . . . . . . 49
Facilities Locations . . . . . . . . . . . . . . . . B/C
TM-VE272SFS 3776 Rev_B.fm Page 1 Friday, December 3, 2004 12:10 PM