Victaulic VE272SFS Operating And Maintenance Instruction Manual Download Page 2

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TM-VE272SFS 3776 Rev_B.fm Page 0 Friday, December 3, 2004 12:10 PM

Summary of Contents for VE272SFS

Page 1: ...VE272SFS Roll Grooving Tool read all instruc tions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection Save this operating and mainten...

Page 2: ......

Page 3: ...ion 32 Checking and Filling Hydraulic Systems 33 Air Bleeding 34 Parts Ordering Information 35 Accessories 35 VAPS 112 Victaulic Adjustable Pipe Stand 35 VAPS 224 Victaulic Adjustable Pipe Stand 35 VP...

Page 4: ...sonal injury if instructions including recom mended precautions are not followed WARNING The use of the word WARNING identifies the pres ence of hazards or unsafe practices that could result in death...

Page 5: ...l source 4 Prevent back injury During tool setup two people are needed to safely handle the tool head assembly Use a hoist to lift the tool head assembly into position 5 Inspect the equipment Before u...

Page 6: ...from the tool Replace any damaged or worn labels INTRODUCTION The Victaulic VE272SFS tool is a semi auto mated hydraulic feed tool for roll grooving pipe tubing to receive Victaulic grooved pipe tubi...

Page 7: ...nificant voltage drop at the power drive while the tool is operating Voltage drops may cause damage to the power drive and can re sult in improper tool operation NOTE It is ac ceptable to use a cord...

Page 8: ...ANCE WITH THE TOOL OPERATION AND MAINTENANCE MANUAL R068272LAB Failure to follow instructions and warnings can result in serious injury property damage or faulty installation Before installing operati...

Page 9: ...f the power drive Secure the support arms in this position Refer to the power drive manufactur er s instructions 4 Open the chuck of the power drive fully Refer to the power drive manufacturer s in st...

Page 10: ...he hex bolts 10 Insert the top of the leg assembly com pletely into the socket under the tool head assembly Rotate the assembly until it seats completely in the socket The hex head bolts on the legs s...

Page 11: ...ents section on page 5 for requirements 19 Turn the power drive switch to the posi tion that will produce CLOCKWISE rotation of the chuck when viewed from the front of the tool On the Victaulic VPD752...

Page 12: ...is level on the floor If the wobble persists the power drive support arms are bent or the power drive is damaged Have the power drive repaired if the wobble persists 21 Turn the switch on the power dr...

Page 13: ...2 Raised internal and external weld beads and seams must be ground flush with the pipe tubing surface 2 inches 50 mm back from the pipe tubing ends 3 All coarse scale dirt and other foreign material m...

Page 14: ...se listed in Table 1 are available from Victaulic TABLE 1 GROOVABLE PIPE TUBING LENGTHS Steel Stainless Steel Aluminum and PVC Pipe Size CTS US Standard Copper Tubing Size Length inches mm Nominal Pip...

Page 15: ...lare may prevent pad to pad closure of the hous ings and or may cause damage to the cou pling gasket Refer to the applicable Roll Groove Specifications table for details 4 If the tool is properly set...

Page 16: ...r and thickness and lock the setting in position with the depth adjuster lock 4 If the tool is equipped with a stabilizer retract the stabilizer if necessary to insert the pipe To retract the stabiliz...

Page 17: ...eneath the pump support Hold the guard setting pad firmly against the pipe tubing and push it under the roll guards until it is flush against the red plate 9 Loosen the wing nuts and adjust each guard...

Page 18: ...d they are color coded ac cording to the pipe material Refer to the Tool Rating and Roll Selection section starting on page 39 2 Loosen the stabilizer locking handle Us ing the hand wheel retract the...

Page 19: ...ller further inward Continue the grooving operation and make further adjust ments as necessary DO NOT adjust the sta bilizer too far inward since it will skew the pipe to the left and off center resul...

Page 20: ...on page 20 NOTICE To perform the following adjustments use several short scrap sections of pipe tubing that are the proper material diameter and thickness to be grooved Make sure the scrap sections me...

Page 21: ...the diame ter stop must be adjusted 5a To adjust for a smaller groove diameter turn the depth adjuster counterclockwise when viewed from above the tool 5b To adjust for a larger groove diameter turn...

Page 22: ...on on page 3 of this manual Failure to follow these instructions could result in death or serious personal injury CAUTION This tool must be used ONLY for roll grooving pipe tubing designated in the To...

Page 23: ...pipe tubing will begin to ro tate clockwise As the pipe tubing rotates be gin the grooving process by slowly pumping the handle of the hand pump 10 Continue the grooving process until the depth stop m...

Page 24: ...he pipe tubing open the hand pump valve by turning the knob coun terclockwise Remove the pipe tubing from the tool NOTICE The groove diameter must be within specification for the diameter and wall thi...

Page 25: ...tional lower roll adapter assembly for 3 4 inch and 1 11 2 inch steel pipe must be ordered and installed In addition the correct upper roll for steel pipe must be installed To accomplish this the up p...

Page 26: ...ng it from the threaded stud of the arbor 4 To loosen the lower roll from the arbor use the aluminum wedge supplied with the tool Place the aluminum wedge behind the lower roll and strike the wedge wi...

Page 27: ...ool 25 UPPER ROLL REMOVAL 1 Using a wrench loosen counterclock wise and remove the bolt from the upper roll Store the bolt in a clean dry location 2 Remove the upper roll assembly Store the upper roll...

Page 28: ...wrench engaged on the exposed hex portion stud of the arbor loosen the arbor by turning counterclockwise NOTE The arbor should move outward as it is being loos ened 3 When the arbor has stopped moving...

Page 29: ...y Lower Roll Adapter Assembly Installation 3 Carefully insert the lower roll adapter assembly into the main shaft Make sure the lower roll adapter assembly is fully seated on the main shaft It may be...

Page 30: ...movement In addition inspect the guards for wear and freedom of movement Repair or replace damaged components as neces sary 3 Carefully slide the desired upper roll as sembly onto the upper shaft with...

Page 31: ...the arbor with dry graphite spray supplied with the tool and available from the Victaulic Tool Company 3 Carefully insert the arbor into the main shaft Make sure the arbor is fully seated in the main...

Page 32: ...threaded stud of the arbor Using a wrench tighten the thin jam nut clockwise securely against the thick nut 4 Close the hand pump valve by turning the knob clockwise 5 Pump the hand pump several time...

Page 33: ...6 Open the hand pump valve by turning the knob counterclockwise 7 Lower roll installation for 2 inch and larg er sizes is now complete Before grooving follow all steps in the Pre Operation Checks and...

Page 34: ...per roll bearing at the grease fitting with a No 2EP lithium base grease as shown above 3 Grease the main shaft bearings at the grease fitting with a No 2EP lithium base grease as shown above 4 Lubric...

Page 35: ...dry graphite spray supplied with the tool and available from the Victaulic Tool Company 9 Re assemble the 3 4 inch lower roll if equipped and the 1 11 2 inch lower roll Lubricate the needle bearing w...

Page 36: ...rom the system hold the entire hand pump above the hydraulic cylin der Close the hand pump valve by turning the knob clockwise Open the fill plug one full turn 2 Pump the hand pump several times to bu...

Page 37: ...ND The Victaulic VAPS 112 is a portable adjust able roller type pipe stand that contains four legs for additional stability Ball transfer roll ers adjustable for 3 4 12 inch pipe accom modate linear a...

Page 38: ...s available to prevent pipe sway on 8 12 inch pipe sizes Contact the Victaulic Tool Company for details OPTIONAL ROLLS Refer to the Tool Rating and Roll Selection section starting on page 39 for rolls...

Page 39: ...by turning the knob counterclockwise Close the hand pump valve by turning the knob clockwise Continue grooving by pumping the hand pump at a moderate rate The circuit breaker has tripped or a fuse has...

Page 40: ...l will not groove the pipe tubing Hand pump valve is not closed tightly Tighten the hand pump valve by turning the knob clockwise Hand pump is low on oil Refer to the Maintenance section on page 32 Ai...

Page 41: ...0 216 0 216 0 216 88 9 2 1 5 5 5 5 5 5 31 2 4 000 0 083 0 226 0 226 0 226 101 6 2 1 5 7 5 7 5 7 4 4 500 0 083 0 237 0 237 0 237 Lower Roll R904272L06 Upper Roll R9A2268U06 Lower Roll RZ04272L06 Upper...

Page 42: ...500 0 083 0 237 0 237 0 337 Lower Roll R904272L06 Upper Roll RP02272U06 114 3 2 1 6 0 6 0 8 6 41 2 5 000 0 095 0 237 127 0 2 4 6 0 5 5 563 0 109 0 258 0 258 0 375 141 3 2 8 6 6 6 6 9 5 152 4 mm 6 000...

Page 43: ...88 9 2 1 3 0 31 2 4 000 0 083 0 120 101 6 2 1 3 0 4 4 500 0 083 0 120 Lower Roll RX04272L06 Upper Roll RXA2268U06 114 3 2 1 3 0 5 5 563 0 109 0 134 141 3 2 8 3 4 6 6 625 0 109 0 134 168 3 2 8 3 4 8 8...

Page 44: ...155 6 2 1 4 9 8 8 125 0 109 0 271 Lower Roll RR08272L08 Upper Roll RRA2268U08 206 4 2 8 6 9 ASTM B306 Type DWV and ASTM B88 Types K L M copper tubing The wall thicknesses listed are nominal minimum a...

Page 45: ...mm Dimensions millimeters inches Copper Roll Part Numbers Copper Tubing Wall Thickness Minimum Maximum DN 50 0 9 1 6 Lower Roll RRE1272L06 Upper Roll RRE1272U06 0 035 0 063 DN 65 0 9 1 6 0 035 0 063 D...

Page 46: ...or groove width controls expansion and angular deflection by the distance it is located from the pipe and its width in relation to the housings key width C Dimension The C dimension is the proper diam...

Page 47: ...8 0 69 1 68 6 2 0 2 0 75 7 76 1 mm 3 000 3 030 2 970 0 625 0 656 0 594 0 344 0 375 0 313 2 845 2 827 0 078 0 078 3 10 76 1 77 0 75 4 15 9 16 7 15 1 8 7 9 5 8 0 72 3 71 8 2 0 2 0 78 7 3 3 500 3 535 3 4...

Page 48: ...8 223 5 254 0 mm 10 000 10 063 9 969 0 750 0 781 0 719 0 469 0 500 0 438 9 812 9 785 0 094 0 134 10 17 254 0 255 6 253 2 19 1 19 8 18 3 11 9 12 7 11 1 249 2 248 5 2 4 3 4 258 3 267 4 mm 10 528 10 591...

Page 49: ...3 3 500 3 535 3 469 0 572 0 552 0 265 0 250 3 344 3 326 0 083 0 216 3 600 88 9 89 8 88 1 14 5 14 0 6 7 6 4 84 9 84 5 2 1 5 5 91 4 4 4 500 4 545 4 469 0 610 0 590 0 320 0 300 4 334 4 314 0 083 0 237 4...

Page 50: ...76 3 1 2 81 8 4 4 127 4 123 0 610 0 640 0 580 0 330 0 300 4 019 3 999 0 053 DWV 4 220 104 8 104 8 104 7 15 5 16 3 14 7 8 4 7 6 102 1 101 6 1 4 107 2 5 5 127 5 123 0 610 0 640 0 580 0 330 0 300 4 999...

Page 51: ...outside diameter of roll grooved copper tubing cannot vary from the tolerance listed The maximum allowable tol erance from square cut ends is 0 8 mm 0 030 inch for 54 88 9 mm sizes and 1 1 mm 0 045 i...

Page 52: ...IC COMPANY OF AMERICA P O Box 31 Easton PA 18044 0031 Phone 610 559 3300 Fax 610 250 8817 e mail victaulic victaulic com VICTAULIC COMPANY OF CANADA VICTAULIC EUROPE 123 Newkirk Road Richmond Hill ON...

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