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Doc. IS0xxx
Rev.04 | Date: August 25, 2021
MCP-8I Quick Start Guide
How to Configure the Volume Tolerances
1. First,
Learn
the Product’s
Unglued Reference
.
2. Next,
Learn
a Glued Product’s
Pattern & Volume
.
3. Manually adjust the
Valve’s / Glue Wheel’s
glue
amount
to the
Absolute Minimum Glue
amount that is
acceptable
.
4. Run a few products and
check
where the black ‘
Current Volume Indicator
’ is on the
‘Volume Bar
’. If the indicator is in the red ‘
Low / Under Glued Area
’ increase the ‘
Negative
Volume Tolerance
’ and then run a few more products. If the black ‘
Current Volume
Indicator
’ is in the green ‘
Good Glue
’ area, but not near the red ‘
Low / Under Glued Area
’
decrease the ‘
Negative Volume Tolerance
’ and then run a few more products. Repeat this
process until the black ‘
Current Volume Indicator
’ is in the green ‘
Good Glue
’ area, but near
the red ‘
Low / Under Glued Area
’.
5. Manually adjust the
Valve’s / Glue Wheel’s
glue
amount
to the
Absolute Maximum Glue
amount that is
acceptable
.
6. Run a few products and
check
where the black ‘
Current Volume Indicator
’ is on the
‘Volume Bar
’. If the indicator is in the red ‘
Excess / Over Glued Area
’ increase the ‘
Positive
Volume Tolerance
’ and then run a few more products. If the black ‘
Current Volume
Indicator
’ is in the green ‘
Good Glue
’ area, but not near the red ‘
Excess / Over Glued Area
’
decrease the ‘
Positive Volume Tolerance
’ and then run a few more products. Repeat this
process until the black ‘
Current Volume Indicator
’ is in the green ‘
Good Glue
’ area, but near
the red ‘
Excess / Over Glued Area
’.
7. Manually adjust the
Valve’s / Glue Wheel’s
glue
amount
to the amount that it was
before
this
calibration test
.
8. Run a few products and
re-learn
the Product’s
Pattern & Volume
.
The
‘Volume Tolerances
’ are now set.
Note –
The
Tolerances
for each sensor are set in the ‘
Inspection Channel’s Settings Menu
’
under the ‘
Tolerances Sub-Menu
’. Click
here
for instructions.