UPlay Today ABT-DXBN-N Assembly Instructions Manual Download Page 17

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UPLAYTODAY

PLAY SYSTEMS • 800.458.5872 • www.uplaytoday.com

Hammer

Drill

Tape Measure

Utility Knife

Level

1/4” Drill Bit

Rubber Mallet

4 lb. Hammer

Wrench

Phillips Head
Screw Driver

13mm

17mm

Socket
Wrench

13mm

17mm

Torx Head

Wrenches/Bits

(included)

8 mm

10 mm

TOOLS REQUIRED

Summary of Contents for ABT-DXBN-N

Page 1: ...MODEL ABT STBN P N MODEL ABT DXBN P N ASSEMBLY INSTRUCTIONS Optional Vine Climber 02 07 0032 Optional 6 HDPE Climber 02 07 0029 08 19 10 ...

Page 2: ......

Page 3: ... reference The ﬁrst several pages of this booklet contain important and valuable information regarding the general placement installation and safety practices common to commercial play equip ment Please read this information carefully and use your best judgement as to how these guidelines apply to your speciﬁc situation If you have any questions concerning your new equipment you can contact a UPla...

Page 4: ...e around the entire structure EXCEPT for slide exits which require a distance X equal to the highest point of the sliding surface with a minimum of 72 inches and maximum of 96 inches from the edge of the slide See Figure 1 below example a Wave Slide from a 6 foot deck requires 6 feet of clear space with resilient surfacing in front of its exit Swings must have a minimum of twice the swing beam hei...

Page 5: ...estored Concrete footing should never be ex posed Surface depth should comply with installation instructions Check for erosion and cratering of surfaces under swings slides and heavy trafﬁc areas and restore surfacing as necessary Surfacing leading to play opportunities for children with disabilities should be ﬁrm stable slip resistant and resilient Tip If your surfacing is of the loose variety ch...

Page 6: ...d Replace worn S hooks and never re use them ROUTINE MAINTENANCE Regularly inspect and maintain your playground equipment and its surrounding area to ensure the safety of the user Proper maintenance of UPlay TodayTM equipment includes using the accompanying Playground Maintenance Checklist found on the next page to identify areas requiring repairs or re placement and barricading the equipment to p...

Page 7: ...ete footings to see if they are exposed cracked or loose in the ground and re pair as necessary Check for proper grease in tire swing assemblies and lubricate as necessary Check drainage holes in tire swing tires for blockage and remove debris as necessary Check for lack of lubrication on all moving parts and lubricate as needed Check crush points exposed mechanisms junctures of moving components ...

Page 8: ...6 UPLAYTODAY PLAY SYSTEMS 800 458 5872 www uplaytoday com ...

Page 9: ...ear and tear or marring as a result of public or private use Claims are limited to replacement of equipment only and do not include any costs associated with labor removal or installation of the original or replacement product Warranties are valid only if products are installed and maintained in accor dance with UltraPlay installation instructions and use of approved parts Ten Years Five Years One...

Page 10: ...T METAL PARTS UltraPlay Systems provides a limited warranty on metal footers inground footers surface mount plates ground spikes slide and climber mounting posts and plates to be free from defects in materials or workmanship against structural failure which causes the product to become unﬁt for its intended use subject to normal usage and installation for a period of 5 years from the date of shipm...

Page 11: ...ings from the date of shipment to the original customer Additionally all site fur nishings are guaranteed to be free from defects in materials or workmanship for one year from the date of shipment to the original customer All warranties speciﬁcally exclude damage caused by man made or natural disasters vandal ism negligence improper installation or improper use modiﬁcation changes in appearance re...

Page 12: ...e conti nental United States UltraPlay Systems is not responsible for freight costs associated with products located outside the continental United States UltraPlay Systems reserves the right to inspect all products identiﬁed as defective Photos of defective equipment may be re quired to accompany warranty claims Since warranty limitations and exclusions may vary from state to state you should che...

Page 13: ...2 07 5008 YLW BRN The nature themed Vine Climber attaches to any UPlay Today 4 foot deck This fun climbing option is sure to inspire entertain and challenge kids Great for motor skill development Drums Rain Wheel Set 02 07 5009 RED TAN Bench Panel 02 07 5014 YLW GRN Post Mount Ship s Wheel 02 07 5021 YLW GRN Add a Bench Panel to your structure anywhere you have two unobstructed upright posts Great...

Page 14: ...least weekly for compacting which reduces resiliency signiﬁcantly Surfaces such as asphalt concrete gravel or sod are not acceptable for use under playground equipment or anywhere within the stated Minimum Area Required Close supervision of children playing on or around the structure is strongly recommended along with classroom and or home instructions on safe behavior on the playground equipment ...

Page 15: ...always measure distances created when attaching components in order to avoid these spaces which can cause entrapment of a child using the equipment Also ASTM requires that no more than 2 threads of a bolt can protrude from the nut Any excess threads should be ﬁled down and made smooth to the touch 8 When concrete is poured be sure to keep the top 4 below the grade and sloped away from the post to ...

Page 16: ...ensure that no oils ﬁlm or dirt remain 4 Allow surface to dry fully Apply the Warning Label smoothing over the surface with a clean cloth so there are no air bubbles present 5 For larger structures more than 16 upright posts use 2 labels positioning one at each end of the structure Always choose locations which are likely to be seen by users prior to use of the equipment preferably near the entry ...

Page 17: ...5872 www uplaytoday com Hammer Drill Tape Measure Utility Knife Level 1 4 Drill Bit Rubber Mallet 4 lb Hammer Wrench Phillips Head Screw Driver 13mm 17mm Socket Wrench 13mm 17mm Torx Head Wrenches Bits included 8 mm 10 mm TOOLS REQUIRED ...

Page 18: ... Washer 33 11 0201 Extra Hardware M10 Flat Washer 33 11 0200 M10 Barrel Nut 33 11 0401 M10 Lock Nut 33 11 0400 M10 B H C S Bolts M8 B H C S Bolts 1 2 3 4 1 1 3 16 1 3 8 1 9 16 2 2 3 8 2 3 4 3 1 8 13 20 25 30 35 40 50 60 70 80 1 2 3 4 1 1 3 16 1 3 8 1 9 16 1 3 4 2 3 4 4 13 20 25 30 35 40 45 70 90 33 11 0108 33 11 0107 33 11 0109 33 11 0106 33 11 0105 33 11 0104 33 11 0103 33 11 0102 33 11 0101 33 1...

Page 19: ...oofs 02 07 0037 3 Decks 02 07 0003 8 11 Uprights 02 07 0001 4 13 Uprights 02 07 0002 2 Grab Bars 02 07 0033 Slide Hood 02 07 0025 Slide Hood 02 07 0025 ADA Stairs 02 07 0005 Left ADA Handrail 0207 0008 Right ADA Handrail 0207 0010 Bongos 02 07 0014 Rung Climber Entry Archway 02 07 0031 6 Wave Slide 02 07 0028 Rung Climber 02 07 0030 Ship s Wheel Panel 02 07 0016 ADA Step 02 07 0006 ADA Handhold 02...

Page 20: ...Roofs 02 07 0037 3 Decks 02 07 0003 8 11 Uprights 02 07 0001 4 13 Uprights 02 07 0002 6 Wave Slide 02 07 0028 Slide Hood 02 07 0025 Slide Hood 02 07 0025 ADA Stairs 02 07 0005 Left ADA Handrail 0207 0008 Right ADA Handrail 0207 0010 Bongos 02 07 0014 Rung Climber Entry Archway 02 07 0031 Rung Climber 02 07 0030 Ship s Wheel Panel 02 07 0016 ADA Step 02 07 0006 ADA Handhold 02 07 0011 ADA Deck Supp...

Page 21: ... Deck Slide Mounting Bracket Straight Slide Slide Hood 1Left 1Right ADA Transfer Stairs ADA Handhold ADA Transfer Deck ADATransferDeckSupport ADA Transfer Step ADA Transer Step Support J 1 K 2 L 2 M 1 1 Climber Grab Bars LongUltraMtn ClimberSupport UltraMtn DeckMountingBracket ShortUltraMtn ClimberSupport Ultra Mtn Climber N 1 O 1 P Q R G F LEFT RIGHT P Q R N O COMPONENTS Page 1 of 3 ...

Page 22: ...0 458 5872 www uplaytoday com COMPONENTS Page 2 of 3 A B C D S U T V W X Item Description Quantity Bone Bridge Link Bone Bridge Bracket 1 S Ship s Wheel Panel 4 T 1 1 1 U V 1 W X Y 1 Bass Drum Rain Wheel Bongo Drum Curved Slide F Y ...

Page 23: ...D 2 Tower Stair 13 Uprights 1 4 2 Tower Stair Handrails Rung Climber Entry Arch 1 Rung Climber 1 1 1 Z 1 Window Panel 6 Wave Slide Item Description Quantity aa bb cc dd 6 WaveSlideSupportPost ee ff gg ff ee dd cc bb bb gg LEFT RIGHT 1Left 1Right F COMPONENTS Page 3 of 3 ...

Page 24: ...s GROUND Upright Component 3 Ground Spikes Upright Component 4lb Hammer Footer Footer SURFACING Footing Detail for Installations Placed on Ground Level Instructions 1 With Footers in position secure each footer to the ground using 3 ground spikes NOTE A 4 lb hammer may be required to drive spikes into the ground Install ground spikes angled inward as shown in illustration NOTE illustration depicts...

Page 25: ...r together using 3 M10 x 20mm 3 4 BHCS Bolts and M10 Lock Nuts Refer to Hole Footer Location on the last page of these instructions CONCRETE CONCRETE 45º Ref 3 M10 x20mm 3 4 BHCS Bolts 3 M10 Lock Nuts IMPORTANT Never install play equipment over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owner s responsibility to ensure the minimum area required contains an appr...

Page 26: ...o concrete to receive anchor 2 Secure with Flat Washer and Lock Nut and tighten IMPORTANT Never install play equipment over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owner s responsibility to ensure the minimum area required contains an appropriate amount of resilient material to cushion accidental falls NOTE illustration depicts 3 1 2 89mm diameter Upright an...

Page 27: ...l Clamp Single Panel Clamp 90 Double ROUND SIDE Part 02 07 0038 Part 02 07 0039 Part 02 07 0040 Part 02 07 0041 This clamp may not be used with your system Tube Clamp 90 Double Part 02 07 0103 This clamp may not be used with your system ROUND SIDE HEX SIDE HEX SIDE Bongos Clamp Part 02 07 0056 CLAMPS ...

Page 28: ... footer using top hole if Engineered Wood Fiber mulch is used Cover play surface to a depth of 12 Bolt uprights to footer using bottom 2 holes if 2 rubber tiles or poured in place surfacing is used Bolt component to footer using bottom hole if 2 rubber tiles or poured in place surfacing is used 2 LOWER HOLES UPPER HOLE LOWER HOLE This footer is only used for installations secured in ground with co...

Page 29: ...er 4 Insert 2 Bolts C through aligned holes and secure with Barrel Nuts D as shown NOTE Head of Bolt C is inserted through the large hole in Upright A and will tighten inside tube 5 Repeat Steps 2 through 4 for the remaining 3 Posts A NOTE If installing playground with concrete footers install In ground footers at this time Parts List Letter Description Quantity Part Number A Uprights w clamp 4 02...

Page 30: ...htly against Deck A secure with Flat Washer C and Lock Nut D 5 Repeat Steps 3 and 4 for remaining Uprights Tighten all hardware 6 Level deck and make the appropriate adjustments Clamp Flange Figure 1 Parts List Letter Description Quantity Part Number A 02 07 0003 33 12 0019 33 11 0004 33 11 0200 33 11 0400 B 36 3 4 933mm Deck 1 Hardware Complete 1 C M10 x 30 BHCS Bolt 4 D M10 Flat Washer 4 M10 Loc...

Page 31: ...ate hole in Handrail Footer C for your surfacing application See Figure 1 2 Align hole in LEFT ADA Handrail A with hole in Footer C See Figure 1 3 Insert Bolt through larger hole in LEFT ADA Handrail A into Handrail Footer C and through the other side of LEFT ADA Handrail A and secure with Lock Nut E See Figure 1 4 Repeat steps 1 4 for RIGHT ADA Handrail B NOTE Hole size is larger on one side If i...

Page 32: ...rely with Bolt B and Lock Washer C See Figure 1 2 Repeat STEP 1 to install bottom Tube Clamp A 3 Place Tube Clamp A into positon against 3 1 2 Upright and enclose Upright with Tube Clamp A 4 Align holes in Tube Clamp A Insert Bolt B and secure with Lock Nut D 5 Repeat Steps 1 3 for Right ADA Handrail Shaft Upright D B B C Lightly tighten Tube Clamp A hardware to uprights until ADA Stairs are insta...

Page 33: ... Flat Washer 6 3 M10 Lock Nut B C C D A 1 Lift ADA TransferStair A and position against slots in Deck 2 Align slots in Deck with slots in ADA Transfer Stairs A 3 Insert Bolt B and Flat Washer C into center slot of Stairs A through center slot of Deck and secure with Flat Washer C and Lock Nut D on underside of Deck Lightly tighten bolts until all bolts are installed 4 Repeat steps 2 and 3 for rema...

Page 34: ...Lock Nut A B 1 Align holes in bracket on Left ADA Handrail with holes on side of ADA Stair 2 Insert Bolt A through bracket in Handrail through side of ADA Stair 3 Secure with Flat Washer B and Lock Nut C 4 Repeat Steps 1 3 for Right ADA Handrail B D C 33 12 0003 33 11 0003 33 11 0200 33 11 0400 Left ADA Handrail Right ADA Handrail ADA Stair STEP 6 CONNECT ADA HANDRAIL TO ADA STAIR ...

Page 35: ...e appropriate hole in Footer C for your surfacing application 2 Align hole in Deck Support Post B with hole in Footer C 3 Insert Bolt D through larger hole in Deck Support Post B into HandrailFooter C and through other side of Deck Support Post B 4 Secure with Lock Nut F See Figure 1 5 Insert 2 Bolts D and 2 Washers E into underside of Deck Support B through bracket on underside of ADA Deck A and ...

Page 36: ... B for your surfacing application 2 Insert Footer B into ADA Handhold A and align holes 3 Insert Bolt C through larger hole in ADA Handhold A into Handrail Footer B and through other side of ADA Handhold A 4 Secure with Lock Nut D See Figure 1 5 Insert 2 Bolts E and 2 Flat Washers F into ADA Handhold A into holes in ADA Deck and secure with 2 Flat Washers F and 2 Lock Nuts D See Figure 2 If instal...

Page 37: ...M10 x 25 BHCS Bolt 3 M10 Flat Washer 6 3 M10 Lock Nut 1 Align slots in ADA Deck with slots in side of ADA Stair 2 From underside of ADA Deck insert Bolt A and Flat Washer B into slots of ADA Deck and into slots in ADA Stairs 3 Secure with Flat Washer B and Lock Nut C 4 Repeat Steps 1 3 for remaining 2 Bolts B B A ADA Stair ADA Deck C STEP 9 CONNECT ADA DECK ASSEMBLY TO ADA STAIRS ...

Page 38: ... Plate C Insert Bolt D through larger hole in Extension Post B through Footer Plate C and secure with Lock Nut E See Figure 1 2 Repeat Step 1 for other Footer Plate C 3 Align slots on side of ADA Step A with holes in Extension Post B and insert 2 Bolts F and 2 Flat Washers G through holes in ADA Step A through Footer Post B and secure with Lock Nut E See Figure 2 D E Figure 1 F G E Figure 2 There ...

Page 39: ... 11 0200 33 11 0400 C M10 x 25 BHCS Bolt 3 M10 Flat Washer 6 3 M10 Lock Nut 1 Align slots in ADA Step with slots in side of ADA Deck 2 Insert Bolt A and Flat Washer B into slots ADA Step and into slots in ADA Deck 3 Secure with Flat Washer B and Lock Nut C 4 Repeat Steps 1 3 for remaining 2 Bolts A B B C ADA Deck ADA Step STEP 11 CONNECT ADA STEP TO ADA DECK ...

Page 40: ...Insert Bolts E Lock Washers F and Flat Washers G into slot in Mounting Bracket B into holes in underside of Slide A and tighten See Figure 1 2 Insert Extension Tube C into Mounting Bracket B Insert Bolt H through larger hole in Mounting Bracket B through Extension Tube C and secure with Lock Nut I See Figure 2 3 Place Extension Tube C onto Footer Plate D and align holes Insert Bolt H into larger h...

Page 41: ...CS Bolt 3 M10 Lock Washer 3 M10 Flat Washer 3 1 Align slots in Deck with 3 lower holes on back of Straight Slide 2 From underside of Deck insert Bolt A Lock Washer B and Flat Washer C into center slot in Deck and lightly tighten See Figure 1 3 Repeat steps 1 and 2 for the remaining 2 Bolts A 4 Tighten Bolts A securely A B C Deck Straight Slide Figure 1 STEP 13 ATTACH STRAIGHT SLIDE TO DECK ...

Page 42: ...3 11 0007 33 11 0200 B Slide Hood 1 Hardware Complete 1 C M10 x 60 BHCS Bolt 2 2 M10 Flat Washer 1 Align holes in Slide Hood A with 2 upper holes in back of Straight Slide 2 Insert Bolt B and Flat Washer C into hole in Slide Hood A and lightly tighten to Straight Slide 3 Repeat steps 1 and 2 for other side 4 Tighten Bolts B securely A B C Slide Deck removed for clarity ...

Page 43: ... secure with Flat Washer C and Lock Nut D See Figure 1 2 From back side of Slide Hood place flat side of Panel Clamp A against Slide Hood Insert Bolt E into slot of Panel Clamp A through hole in Slide Hood and secure with Flat Washer C and Lock Nut D Repeat for other side See Figure 2 3 Close Panel Clamp A around upright Insert 2 Bolts F into Clamp A and tighten with Lock Nuts D See Figure 3 A Fig...

Page 44: ... M10 Lock Washer 2 M10 Lock Nut M10 Flat Washer D E C B Use 3rd slot from each end of Deck 1 Align holes in flange of Deck Mounting Bar A Insert Bolt B into hole in flange of Deck Mounting Bar A and into slot in Deck 2 Secure from underside of Deck with Flat Washer C Lock Washer D and Lock Nut E 3 Repeat steps 1 and 2 for other side If you have purchased the optional Vine Climber skip this step an...

Page 45: ...CS Bolt M10 Lock Nut B B A C D 1 Choose the appropriate hole in Handrail Footer B for your surfacing application 2 Align hole in Long Climber Suport A with hole in Handrail Footer B 3 Insert Bolt C through larger hole in Long Climber Support A into Handrail Footer B and through the other side of Long Climber Support A 4 Secure with Lock Nut D 5 Repeat steps 1 4 for other side of Long Climber Suppo...

Page 46: ...sion Posts B are used with 12 EWF Surfacing only Discard Extension Posts if using 2 rubber tiles or poured in place surfacing and bolt directly to Footer Plate C See Figure 3 2 Insert Bolt D through larger hole in Short Climber Support A into Extension Post B and through the other side of Short Climber Support A and secure with Lock Nut E See Figure 1 3 Insert Extension Post B onto Footer Plate C ...

Page 47: ...using pencil marks as guide See Figure 1 5 Place Ultra Mountain Climber A back onto Climber Supports 6 From top side of Ultra Mountain Climber A Insert Bolt B and Flat Washer C into hole in Ultra Mountain Climber A through holes in Deck Mounting Bar and secure with Flat Washer C and Lock Nut D See Figure 2 Lightly tighten bolts until all hardware is installed 7 Repeat Step 6 for Long Climber Suppo...

Page 48: ...002 33 11 0200 33 11 0400 B Deck Mounting Bracket 1 Hardware Complete 1 C 3 D 3 M10 x 20 BHCS Bolt 3 M10 Lock Nut M10 Flat Washer C B 1 Insert Bolt B into center hole in Deck Mounting Bracket A and into center slot in Deck 2 Secure from underside of Deck with Flat Washer C and Lock Nut D See Figure 1 3 Repeat steps 1 and 2 for remaining 2 Bolts B D Deck Figure 1 Upright removed for clarity ...

Page 49: ...her D There are 2 sizes of Vine Climber Extension Posts B Provided Use the short extension post ONLY for 2 poured in place surfacing or rubber tiles 1 Insert Extension Post B onto Footer Plate C 2 Insert Bolt D through larger hole in Vine Climber Extension Post B through hole in Footer Plate C and secure with Lock Nut E Repeat Steps 1 and 2 for other Extension Post B See Figure 1 3 Insert Bolt F L...

Page 50: ...A 33 12 0015 33 11 0003 33 11 0200 33 11 0201 B Hardware Complete 1 C 2 2 M10 x 25 BHCS Bolt 2 M10 Lock Washer M10 Flat Washer A B 1 Insert Bolt A Lock Washer B and Flat Washer C into hole in Deck Mounting Bracket and into threaded insert in Vine Climber See Figure 1 2 Repeat for other side 3 Tighten all Bolts A C Deck Mounting Bracket Vine Climber Figure 1 ...

Page 51: ... Clamps A 3 Place Tube Clamp A into positon against Upright and enclose Upright with Tube Clamp A 4 Align holes in Tube Clamp A Insert Bolt C and lightly secure with Lock Nut E The vertical position of the Grab Bars B must be at a minimum of 38 above the deck The clamp position can be adjusted higher to avoid interference with other clamps 5 Repeat Steps 3 and 4 to attach other Grab Bar B 6 Level ...

Page 52: ...ainst Deck B secure with Flat Washer D and Lock Nut E 5 Repeat Steps 3 and 4 for remaining Uprights A Tighten all hardware 6 Check levelness of deck and make the appropriate adjustments Clamp Flange Figure 1 Parts List Letter Description Quantity Part Number A Uprights w clamp 4 02 07 0001 02 07 0003 33 12 0019 33 11 0004 33 11 0200 33 11 0400 B 36 3 4 933mm Deck 1 Hardware Complete 1 C M10 x 30 B...

Page 53: ...th 2 Bolts H and 2 Lock Nuts J See Figure 1 2 Insert Bolt D and Flat Washer F through slot in bottom of Bracket B into slot in Deck and secure with Flat Washer F and Lock Nut G See Figure 2 3 Repeat Steps 1 2 for remaining 3 Brackets B 4 Lift Bone Bridge A into position From underside of Deck insert Bolt D Lock Washer E and Flat Washer F through center slot in Deck and into bottom rail of Bone Bri...

Page 54: ...sher G into slot in Mounting Bracket B into holes in underside of Curved Slide A See Figure 1 2 Insert Extension Tube C into Mounting Bracket B Insert Bolt H through larger hole in Mounting Bracket B through Extension Tube C and secure with Lock Nut I See Figure 2 3 Place Extension Tube C onto Footer Plate D and align holes Insert Bolt H into larger hole of Extension Tube C through holes in Footer...

Page 55: ...er B for your surfacing application 2 Insert Footer B inside of Center Support Post A and align holes 3 Insert Bolt C through larger hole in Center Support Post A into Footer B and through other side of Center Support Post A and secure with Lock Nut D See Figure 1 4 Place mounting plate of Center Support Post A against the underside of Curved Slide and align holes If installation requires concrete...

Page 56: ...urved Slide 1 Hardware Complete 1 C M10 x 20 BHCS Bolt 3 D M10 Lock Washer 3 M10 Flat Washer 3 1 Align slots in Deck with holes in Curved Slide A 2 From underside of Deck insert Bolt B Lock Washer C and Flat Washer D into center slot in Deck and lightly tighten See Figure 1 Insert all Bolts B before tightening 3 Repeat steps 1 and 2 for the remaining 2 Bolts B 4 Tighten Bolts B securely B C D Figu...

Page 57: ...3 12 0041 33 11 0007 33 11 0201 33 11 0200 Slide Hood 1 Hardware Complete 1 B M10 x 60 BHCS Bolt 2 C M10 Lock Washer 2 D M10 Flat Washer 2 1 Align holes in Slide Hood A with holes in Curved Slide 2 Insert Bolt B Lock Washer C and Flat Washer D into hole in Slide Hood A and lightly tighten 3 Repeat steps 1 and 2 for other side 4 Tighten Bolts B securely C D Curved Slide B ...

Page 58: ... Flat Washer C into Slide Hood through deck and secure with Flat Washer C and Lock Nut D See Figure 1 2 From back side of Slide Hood place flat side of Panel Clamp A against Slide Hood Insert Bolt E into slot of Panel Clamp A through hole in Slide Hood and secure with Flat Washer C and Lock Nut D Repeat for other side See Figure 2 3 Close Panel Clamp A around upright Insert 2 Bolts F into Clamp A ...

Page 59: ...ots in Deck 2 From underside of deck insert Bolt C Lock Washer D and Flat Washer E into slot in Deck and into threaded insert in Ship s Wheel Panel A Repeat for other side See Figure 1 NOTE Use 2 outside inserts only 3 With arm of Panel Clamp B pointing inward and flat side of arm facing toward Ship s Wheel Panel A align holes in Panel Clamp B with holes in Ship s Wheel Panel A Insert Bolt H into ...

Page 60: ...inst Deck B secure with Flat Washer D and Lock Nut E 5 Repeat Steps 2 and 3 for remaining Uprights A Tighten all hardware 6 Check levelness of deck and make the appropriate adjustments Clamp Flange Figure 1 Parts List Letter Description Quantity Part Number A 13 Uprights w clamp 4 02 07 0001 02 07 0003 33 12 0019 33 11 0004 33 11 0200 33 11 0400 B 36 3 4 933mm Deck 1 Hardware Complete 1 C M10 x 30...

Page 61: ...2 Insert Bolt B and Flat Washer C into middle slot of Stairs A through middle slot of Deck and secure with Flat Washer C and Lock Nut D See Figure 1 Lightly tighten bolts until all bolts are installed 3 Repeat Steps 1 and 2 to connect Stair to Tower Deck See Figure 2 4 Tighten all Bolts B B Figure 1 Figure 2 C C D C C D Tower Deck Deck Upright removed for clarity 02 07 0007 33 12 0044 33 11 0003 3...

Page 62: ...ail A See Figure 2 4 From outside of Deck insert Bolt I through Left Handrail A into slot in Deck and secure with Flat Washer H and Lock Nut J See Figure 3 5 Repeat steps 1 thru 4 for Right Handrail B Tighten hardware securely Parts List Letter Description Quantity Part Number A LEFT Handrail 1 02 07 0039 02 07 0009 02 07 0096 33 12 0044 33 12 0103 33 11 0301 33 11 0500 33 11 0102 33 11 0200 33 11...

Page 63: ... and Flat Washer G into slot in Mounting Bracket B into holes in underside of Slide A See Figure 1 2 Insert Extension Tube C into Mounting Bracket B Insert Bolt H through larger hole in Mounting Bracket B through Extension Tube C and secure with Lock Nut I See Figure 2 3 Place Extension Tube C onto Footer Plate D and align holes Insert Bolt H into larger hole of Extension Tube C through holes in F...

Page 64: ...for your surfacing application 2 Insert Footer C inside of Center Support Post B and align holes 3 Insert Bolt D through larger hole in Center Support Post B into Footer C and through other side of Center Support Post B 4 Secure with Lock Nut E 5 Place mounting plate of Center Support Post B against the underside of Wave Slide A and align holes If installation requires concrete footers install In ...

Page 65: ...rdware Complete 1 C B M10 x 20 BHCS Bolt 3 D M10 Lock Washer 3 M10 Flat Washer 3 1 Align slots in Deck with holes in Slide A 2 From underside of Deck insert Bolt B Lock Washer C and Flat Washer D into center slot in Deck and lightly tighten See Figure 1 3 Repeat steps 1 and 2 for the remaining 2 Bolts B 4 Tighten Bolts B securely B C D Deck Figure 1 STEP 34 ATTACH 6 WAVE SLIDE TO DECK ...

Page 66: ...rdware Complete 1 C M10 x 60 BHCS Bolt 2 2 M10 Flat Washer 1 Align holes in Slide Hood A with 2 upper holes in back of Straight Slide 2 Insert Bolt B and Flat Washer C into hole in Slide Hood A and lightly tighten to Straight Slide 3 Repeat steps 1 and 2 for other side 4 Tighten Bolts B securely A B C Slide Deck removed for clarity STEP 35 ATTACH SLIDE HOOD TO 6 WAVE SLIDE ...

Page 67: ...side of Slide Hood A place flat side of 90 Clamp B against Slide Hood A Insert Bolt G into slot of 90 Clamp B through hole in Slide Hood A and secure with Flat Washer E and Lock Nut F See Figure 2 3 From back RIGHT side of Slide Hood A place flat side of Panel Clamp C against Slide Hood A Insert Bolt G into slot of Panel Clamp B through hole in Slide Hood A and secure with Flat Washer E and Lock N...

Page 68: ...sher D and Flat Washer E into slot in Deck and into threaded insert in Window Panel A Lightly tighten Repeat for other side See Figure 1 NOTE Use 2 outside inserts only 3 Close Panel Clamp B around upright with arm pointing inward and flat side of arm facing toward Panel Insert 2 Bolts F into Panel Clamp B and lightly tighten with Lock Nuts G See Figure 2 4 Align holes in Panel Clamp B with holes ...

Page 69: ...gn holes 3 Insert Bolt C through larger hole in Arch Climber A into Footer B and through other side of Arch Climber A and secure with Lock Nut D 4 Repeat steps 1 through 3 for other Footer B If installation requires concrete footer install In Ground footers at this time 5 Place Arch Climber A against Deck Insert Bolt E into mounting plate of Arch Climber A into end slot of deck and secure with Fla...

Page 70: ...2 H M10 Lock Nut B A Upright Deck F G H E C C D Figure 1 Figure 2 Shaft 1 Insert shaft of Clamp B onto tube of Entry Archway A and secure with Bolt C and Lock Washer D See Figure 1 2 Place Clamp B into positon against Upright and enclose Upright with Clamp B 3 Align holes in Clamp B Insert Bolts C and secure with Lock Nut E See Figure 1 Lightly tighten bolts at this time for adjustability 4 Repeat...

Page 71: ...ough holes in Footer Plate C and secure with Lock Nut E See Figure 2 2 Insert Extension Tube B into shaft of HDPE Climber A 3 Align holes in shaft with holes in Extension Tube B 4 Insert Bolt D through larger hole in shaft of HDPE Climber A through hole in Extension Tube B and secure with and Lock Nut E See Figure 1 5 Repeat Steps 1 thru 4 for the remaining footer 6 Tighten all Bolts Illustration ...

Page 72: ...5 BHCS Bolt 3 D M10 Flat Washer 6 3 M10 Lock Nut A 1 Place HDPE Climber A against Deck 2 Align Center hole in HDPE Climber A with center slot in Deck 3 From underside of Deck insert Bolt B and Flat Washer C into center slot of Deck into center hole in HDPE Climber A and secure with Flat Washer C and Lock Nut D See Figure 1 Lightly tighten bolts until all bolts are installed 4 Repeat Step 3 for the...

Page 73: ... against Upright and enclose Upright with Tube Clamp A 4 Align holes in Tube Clamp A Insert Bolt C and lightly secure with Lock Nut E The vertical position of the Grab Bars B must be at a minimum of 38 above the deck The clamp position can be adjusted higher to avoid interference with other clamps 5 Repeat Steps 3 and 4 to attach other Grab Bar B 6 Level Grab Bars B with each other and rotate to a...

Page 74: ...Clamp B and secure with Bolt D and Lock Washer E See Figure 1 2 Repeat for second Tube Clamp B 3 Close Tube Clamp B around upright and insert 2 Bolts D into Tube Clamp B and tighten with 2 Lock Nuts F See Figure 2 Place top edge of top Tube Clamp B 26 660mm from bottom of Painted Upright 4 Insert Bass Drum C into slot in Bass Drum Bracket A and align holes Insert 3 Bolts G and 3 Flat Washers H thr...

Page 75: ... Lock Nut I See Figure 2 4 Place Bongos Clamp B against upright and hold together Insert 2 Bolts E into Bongos Clamp B and tighten with 2 Lock Nuts I See Figure 3 Place top edge of Bongos Clamp B 28 711mm from bottom of painted Upright A C D F H I I G H H G Figure 3 Set Screw Figure 2 B E I Parts List Letter Description Quantity Part Number A Bongos Bracket Mounting Bar Bongos 1 B Bongos Tube Clam...

Page 76: ...llow Plastic Cap E into position to cover hardware 5 Close Clamp A around upright and insert 2 Bolts I into Clamp A and tighten with 2 Lock Nuts H A B C I D H H F E G Parts List Letter Description Quantity Part Number A Tube Clamp Metal Bushing Rain Wheel 1 02 07 0039 02 07 0094 02 07 0095 02 07 0012 33 12 0035 33 11 0108 33 11 0300 33 11 0500 33 11 0103 B Plastic Insert 1 1 Hardware Complete 1 D ...

Page 77: ... Roof and into Upright See Figure 1 3 Secure Roof A to Uprights with 4 Self tapping Screws B See Figure 1 4 Repeat Steps 2 and 3 for remaining 3 Self tapping Screws B B Parts List Letter Description Quantity Part Number A Roof 1 02 07 0037 33 12 0036 33 11 0600 Hardware Complete 1 B 4 M5 x 3 75mm Self tapping Screw A A 1 25mm Side View Upright Figure 1 Uprights STEP 43 ATTACH 3 ROOFS TO UPRIGHTS ...

Page 78: ...T Once assembly is complete plumb and level structure and tighten all fasteners securely Install Clamp Rivets C in all clamps to ensure clamps cannot move out of proper position 1 Drill 1 4 7mm hole into Uprights A through pre drilled hole in Clamps B See Figure1 2 Insert Clamp Rivets C into drilled hole and tap into place with hammer See Figure 2 Drill through this hole pre drilled hole in clamps...

Page 79: ...mer Footer NOTE illustration depicts 3 1 2 89mm diameter upright post Installation of 1 1 4 32mm rails posts and footer is identical Upright Component Footer Concrete Anchors Upright Component Footer In ground Footer 3 M10 x20mm 3 4 BHCS Bolts 3 M10 Flat Washers 3 M10 Lock Nuts CONCRETE FOOTERS CONCRETE ANCHORS GROUND SPIKES ...

Page 80: ...6mm 50 1270mm 50 1270mm 24 610mm 24 610mm 25 635mm 25 635mm 33 838mm 37 940mm 18 5 470mm 66 152mm 36 75 933mm 36 75 933mm 36 75 933mm 52 1321mm 36 75 933mm 48 1219mm 47 1194mm 68 1727mm 9 229mm 23 584mm 43 1092mm 5 127mm 5 127mm 8 203mm 6 152mm 43 1092mm 65 1651mm 69 1753mm 70 1778mm 27 686mm 24 610mm 75 1905mm 69 1753mm 80 2261mm 82 2311mm 18 5 470mm 4 102mm Optional Vine Climber Hole Position Re...

Page 81: ...vided for each remaining hole 52 1321mm 52 1321mm 33 838mm 37 940mm 66 152mm 36 75 933mm 36 75 933mm 36 75 933mm 52 1321mm 36 75 933mm 48 1219mm 47 1194mm 68 1727mm 9 229mm 23 584mm 43 1092mm 5 127mm 5 127mm 8 203mm 6 152mm 43 1092mm 65 1651mm 69 1753mm 69 1753mm 2 51mm 60 1524mm 32 813mm Optional HDPE Climber Hole Position Replaces Rung Climber 9 375 238mm 37 940mm 38 965 mm 18 457mm 52 1321mm 36...

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