PHASEMASTER™ 6 DIRECT ENERGY WELDING CONTROL
990-083
v
CONTENTS
Revision Record.......................................................................................................................
ii
Foreword
........................................................................................................................
iii
Safety Notes ........................................................................................................................
iv
Declaration of Conformity ................................................................................... Following Contents
CHAPTER 1: DESCRIPTION
............................................................................................
1-1
Section I. Features ............................................................................................................
1-1
Features.......................................................................................................................
1-1
Process Definitions.......................................................................................................
1-2
Sequence Welding Function ...................................................................................
1-2
Weld Schedule.......................................................................................................
1-2
Remote Weld Schedule Selection...........................................................................
1-2
Run State...............................................................................................................
1-3
Program State........................................................................................................
1-3
Section II. Major Components ..........................................................................................
1-4
Front Panel Description................................................................................................
1-4
Front Panel Keys and Switch .................................................................................
1-4
Indicators and Displays ..........................................................................................
1-5
Rear Panel...................................................................................................................
1-7
CHAPTER 2: GETTING STARTED
..................................................................................
2-1
Section I. Planning for Installation......................................................................................
2-1
Location ......................................................................................................................
2-1
Power Line ..................................................................................................................
2-1
Welding Cables............................................................................................................
2-3
Output Cable .........................................................................................................
2-3
Initiation Switch Connection...................................................................................
2-3
Firing Switch..........................................................................................................
2-3
Optical Firing Switch..............................................................................................
2-3
Installing Air Actuated Weld Heads ........................................................................
2-4
Air Valve Driver.....................................................................................................
2-5
Footswitch...................................................................................................................
2-6
1-Level Footswitch................................................................................................
2-6
2-Level Footswitch................................................................................................
2-6
Footswitch Weld Abort..........................................................................................
2-6
Replace Cover.......................................................................................................
2-8
External Inputs Connections ...................................................................................
2-8