UBCO 2x2 ADV Gen 5, Technical & Service Manual

Page: 85 / 159

UBCO TECHNICAL SERVICE MANUAL PAGE 85 OF 159
PRE-REQUISITE STEPS
Front Wheel Removal - Page 48
Front Mudguard Removal - Page 111
Front Caliper Removal - Page 56
Dash Removal - Page 136
REMOVE
1. Using a 5mm Allen Key , release and remove the Headset Cap Fastener and
Stem Fasteners
2. Using a Hammer and Punch , remove the Steerer Anti Spin Dowel
3. Slide the Headset Bearing Top Cap off the Steerer Tube
4. Remove the Headset Spacer (with or without lock) and Locking Pin from the
Fork
5. Remove the Upper and Lower Headset Crown Races and inspect both Upper
and Lower Bearings for signs of damage or wear
REPLACE
1. Seat the Lower Headset Bearing Cup into the Headtube
2. Seat the Fork into the Headtube , ensuring the Lower Crown Race and Lower
Bearing are seated on the Fork
3. Assemble the Upper Bearing, Locking Pin, Headset Spacer, Split Ring and
Headset Bearing Top Cap onto the Steerer Tube Upper Headset
4. Using a 5mm Allen Key , lightly tighten the Stem Fasteners
5. Using a 5mm Allen Key Socket and Torque Wrench , tighten the Headset Cap
Fastener
6. Using a 5mm Allen Key Socket and Torque Wrench , tighten the Stem Fasten -
ers