UBCO 2x2 ADV Gen 5, Technical & Service Manual

Page: 82 / 159

UBCO TECHNICAL SERVICE MANUAL PAGE 82 OF 159
REMOVE
1. Using Flush Cutters , remove the Cable Ties attaching the Rear Brake Line
from the LH Cable Bundle and Swing Arm
2. Using a 5mm Allen Key , release and remove the 2 fasteners holding the Caliper
to the Spacer
3. Using a 7mm Spanner , release and remove the Brake Reed Switch from the
Master Cylinder Assembly
4. Using a 4mm Allen Key , release and remove the 2 fasteners holding the Master
Cylinder Assembly to the Handlebar
5. Thread the Master Cylinder Assembly through the Frame and remove the
Brake Set
REPLACE
1. Thread the Master Cylinder Assembly through the Frame
2. Using a 4mm Allen Key Socket and Torque Wrench , tighten the 2 fasteners
holding the Master Cylinder Assembly to the Handlebar
3. Using a 5mm Allen Key Socket , Torque Wrench and Loctite 243 , tighten the 2
fasteners attaching the Caliper to the Spacer
4. Using Cable Ties , retain the Brake Line to the Swing Arm and LH Cable Bundle
5. Bleed the Brakes using the method outlined on Page 28
6. Adjust the
Brake Lever Blades using the method outlined on Page 35
7. Adjust the Caliper position using the method outlined on Page 31
8. Using a 7mm Spanner , tighten the Brake Reed Switch. Adjust the position and
ensure the switch activates with approximately 10 to 15mm Brake Lever actu -
ation.