UBCO 2x2 ADV Gen 5, Technical & Service Manual

Page: 80 / 159

UBCO TECHNICAL SERVICE MANUAL PAGE 80 OF 159
Front Console Panel Removal - Page 102 & Page 104
Front Wheel Removal - Page 48
Brake Pad Removal - Page 53
REMOVE
1. Using Flush Cutters, remove the Cable Ties attaching the Brake Line from the
RH Cable Bundle
2. Using a 5mm Allen Key , release and remove the 2 fasteners holding the Caliper
to the Brake Adapter
3. Using a 7mm Spanner , release and remove the Brake Reed Switch from the
Master Cylinder Assembly
4. Using a 4mm Allen Key , release and remove the 2 fasteners holding the Master
Cylinder Assembly to the Handlebar
5. Thread the Master Cylinder Assembly through the Frame
REPLACE
1. Thread the Master Cylinder Assembly through the Frame
2. Using a 4mm Allen Key Socket and Torque Wrench , tighten the 2 fasteners
holding the Master Cylinder Assembly to the Handlebar
3. Using a 5mm Allen Key Socket , Torque Wrench and Loctite 243 , tighten the 2
fasteners attaching the Caliper to the Spacer
4. Using Cable Ties , retain the Brake Line to the Swing Arm and LH Cable Bundle
5. Bleed the Brakes using the method outlined on Page 28
6. Adjust the
Brake Lever Blades using the method outlined on Page 35
7. Adjust the Caliper position using the method outlined on Page 31
8. Using a 7mm Spanner , tighten the Brake Reed Switch. Adjust the position and
ensure the switch activates with approximately 10 to 15mm Brake Lever actu -
ation.