Traub TNX65/42 Installation Instructions Manual Download Page 3

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14.03.2022

TNX65/42

Table of Contents

Safety ...............................................................................................................................................

............................................................................................................................................... 7

Explanation of symbols  ..................................................................................................................... 7
Safety instructions and technical details    ......................................................................................... 7
Information on transport, installation, commissioning  ....................................................................... 8

General hazards during on-site transport  ...................................................................................... 9
Dimensions and masses  ............................................................................................................... 9
Transporting and lifting aids  ........................................................................................................... 9

Layout and installation plan

Layout and installation plan ..........................................................................................................

.......................................................................................................... 11

Layout chart ...................................................................................................................................... 11
Simplified installation plan ................................................................................................................. 12

General information

General information .......................................................................................................................

....................................................................................................................... 13

TNX 65/42 / TNX 65/42 with milling unit ....................................................................................... 14

Machine weight and machine dimensions ....................................................................................... 15

TNX 65/42  ..................................................................................................................................... 15
TNX 65/42 with milling unit  ........................................................................................................... 15
Support points*  ............................................................................................................................. 15

Space requirements .......................................................................................................................... 16
Floor condition ................................................................................................................................... 16

Fastening/anchoring ...................................................................................................................... 16

Summary of Contents for TNX65/42

Page 1: ...142853 14 03 2022 03 22 Ru Transport und Aufstellanleitung 20057384 Transport and Installation Instructions TNX65 42 OPERATING INSTRUCTIONS Transport and installation...

Page 2: ...word on copyright This document is protected by copyright and was originally compiled in German The duplication and distribution of this document or parts thereof is prohibited without prior consent o...

Page 3: ...orting and lifting aids 13 Information on transporting the machine with a truck 14 Dimensions without attachments 14 TNX 65 42 TNX 65 42 with milling unit 14 Machine weight and machine dimensions 15 T...

Page 4: ...TNX 65 42 Centers of gravity machine with control cabinet 34 Transport by fork lift truck 35 Transport by truck 36 Installing the machine Installing the machine 37 37 Installing the machine by crane...

Page 5: ...7 Alignment component installation and commissioning Alignment component installation and commissioning 59 59 Precise alignment of the machine 59 Check correct position and torsion of the machine 59 C...

Page 6: ...6 14 03 2022 TNX65 42 Table of Contents...

Page 7: ...ol warns against a direct imminent danger from elec tricity Failure to observe this danger warning may result in severe health impairment such as perilous injury and even death This symbol indicates i...

Page 8: ...ne to cause accidents and may induce damages to or malfunctions of the machine for which INDEX TRAUB rejects any liability or warranty Prior to delivery of the machine the procedures for unloading tra...

Page 9: ...cargo is not able to slip The transport vehicles must be able to produce sufficient traction and braking forces for safe transport Dimensions and masses The machine and control cabinet masses are indi...

Page 10: ...10 14 03 2022 TNX65 42 Safety...

Page 11: ...n plan M 1 100 M 1 50 1900 6900 2100 5100 A3 A4 O E A1 A2 E O E O Layout chart Drawing No 478503 Electrical connection Operating side The corresponding installation and layout plan must be requested b...

Page 12: ...12 14 03 2022 TNX65 42 Layout and installation plan Simplified installation plan Illustrations show examples...

Page 13: ...er Diagrams and drawings on the supplied data carrier Take the size dimensions and masses of each unit into consideration Suitable transporting and lifting means must be available when the machine is...

Page 14: ...s Transporting the machine The machine can be transported with a crane forklift or armored rollers The machine must be lifted from the operating side when transport ed by a forklift In any case the ma...

Page 15: ...Height with indicator lamp orange Height with multi indicator lamp mm 2286 2450 Height during operation prepared for oil mist extraction mm approx 2470 TNX 65 42 with milling unit Machine weight Witho...

Page 16: ...in the area of the machine footprint The locally valid guide lines and regulations must be taken into con sideration Les diff rentes directives et prescriptions en vigueur dans le pays d utilisation...

Page 17: ...cause the floor trough to contact the machine base machine components Compressed air supply See Chapter Pneumatic connection Operating material to be provided See Chapters Operating material and Info...

Page 18: ...f the machine It must be installed outside the machine according to DIN EN 60204 1 If a pre transformer is required the main circuit breaker must be installed after the pre transformer i e on the seco...

Page 19: ...f used operating materials The directives and regulations applicable in the country of use must be followed Decide in advance on how to dispose of used operating fluids such as hydraulic fluid lubrica...

Page 20: ...20 14 03 2022 TNX65 42 General information...

Page 21: ...from the lines the open hose lines and pipes must be sealed with plugs Corrosion protection Before delivery all machines are coated to protect them from corrosion This corrosion protection must be re...

Page 22: ...tainers to the machine The transport retainers are located on the control console tool carrier and opposed spindle sliding door workpiece handling with remnant removal device Transport retainers for w...

Page 23: ...M12 cheese head screw at the pivot point of the control cabinet Secure the locking plate to the machine bed control cabinet The locking plate must be retained by the customer in case the machine has...

Page 24: ...24 22 10 2021 TNX65 42 Preparing to transport a machine without milling unit Ensure that the four wheels on the control cabinet have been screwed in completely...

Page 25: ...hine with milling unit Transport retainers Transport retainers must be fitted to secure the machine for transport Position of the transport retainers Transport retainer turret milling unit main and op...

Page 26: ...26 22 10 2021 TNX65 42 Preparing to transport a machine with milling unit Transport retainer tool changer...

Page 27: ...osition before it is disconnect ed Risk of injury The machine must be switched off and secured to prevent re activa tion before starting any assembly disassembly work The upper part of the tool magazi...

Page 28: ...a machine with milling unit Remove the cover on the milling unit with tool changer Disconnect the cables from the cover to the machine Unscrew the cover of the milling unit with tool changer at the fi...

Page 29: ...Remove circlip 2 Take out bearing 3 Push connecting pin through 4 Take out bearing Separate the chain of the chain magazine only with optional 120 positions Risk of injury The chain is tensioned The...

Page 30: ...ds provided for this pur pose the brackets Art No 095662 are available on loan from TRAUB Take out the six screws on each side of the chain magazine Connecting plate Lift the upper part of the chain m...

Page 31: ...screwed in completely Delivery of the machine Machine mounted on planks complete with control cabinet The control cabinet is secured to the machine for transport Moving parts are secured by means of...

Page 32: ...x260 with nut Plate for attaching the hydraulic jack Wheels on control cabinet raised Retaining plate Remove handle 2290 2340 Transport by crane min load capacity 12 t Danger due to falling machine pa...

Page 33: ...gear and fittings The complete set of hoisting gear and fittings Article No 083435 is available from TRAUB on loan and must be returned completely and without delay after use Suspension points front v...

Page 34: ...429 left 083427 right c Screw on bracket 6x hex head screw M20x100 10 9 DIN933 6x lock washer A 20 DIN 126 083437 left 083436 right TNX 65 42 Centers of gravity machine with control cabinet Version To...

Page 35: ...mm 2200 Load center mm 1200 The fork lift truck must have a minimum load capacity of 12 t The machine may only be lifted from the operator side When setting down the machine ensure that the fork arms...

Page 36: ...ing surface with suitable lashing straps chains Transport by truck The truck should have pneumatic suspension in order to avoid major bumps during transport The load must be secured so that it cannot...

Page 37: ...hing being crushed against walls pillars or hall installations by moving parts or the machine including manually operated doors and flaps etc Remove wooden planks When delivered the machine is positio...

Page 38: ...le at the installation site and a mobile crane or fork lift truck cannot be used Due to the low loading height of the transport rollers the machine can be loaded and unloaded with the aid of hydraulic...

Page 39: ...ely Ensure that the four wheels on the control cabinet have been screwed in completely Carefully lower the load onto the rigid transport rollers and secure it so that it cannot roll away inadvertently...

Page 40: ...ixing screw in the control cabinet Unscrew the M12 cheese head screw at the turning point of the control cabinet Remove the locking plate on the machine bed control cabinet The locking plate must be r...

Page 41: ...l cabinet with the aid of the four wheels until it lifts off the two bearing points on the machine bed Ensure that the wheels are at right angles to the pivot point and secure the wheels with locknuts...

Page 42: ...iners are located on the control console sliding door workpiece handling with remnant removal device tool carrier and opposed spindle Transport retainers Working area door Workpiece handling with remn...

Page 43: ...machine Transport retainer for turret tool carrier main spindle and opposed spindle milling unit Transport retainer for turret milling unit main spindle and opposed spindle Transport retainer for tur...

Page 44: ...44 22 10 2021 TNX65 42 Installing the machine Transport retainer for workpiece handling...

Page 45: ...45 22 10 2021 TNX65 42 Installing the machine Transport retainer for tool changer if necessary...

Page 46: ...46 22 10 2021 TNX65 42 Installing the machine...

Page 47: ...his case two brackets must be screwed onto the M12 threads provided for this pur pose the brackets Art No 095662 are available on loan from TRAUB Requirements to be met by a fork lift truck Min liftin...

Page 48: ...48 10 2016 TNX65 42 Installation of the milling unit components Secure the chain magazine on both sides with the six screws provided...

Page 49: ...s of the chain links Connect the chain of the chain magazine only with optional 120 positions Risk of injury The tool chain must be secured at the separating points by suitable means so it cannot fall...

Page 50: ...move them into position to connect the chain links and secure them so they cannot fall down Push through the connecting pin with bearing and fit the bearing on the opposite side Attach the circlip to...

Page 51: ...on of the milling unit components Install cover on milling unit with tool changer Attach the cover of the milling unit with tool changer and secure it at the five fixing points Reconnect the cables to...

Page 52: ...52 10 2016 TNX65 42 Installation of the milling unit components Position the cover on the chain magazine with suitable aids and secure it Refit the connecting bar Connecting bar Cover...

Page 53: ...r s documentation Compressed air See chapter Pneumatic connection Bar loading magazine Note the corresponding manufacturer s documentation Overview of fuels The information in the data sheets of the f...

Page 54: ...54 10 2016 TNX65 42 Fuels...

Page 55: ...tities of the fuels and fluids are stated in the respec tive fluid schedules The necessary compressed air is conditioned in a maintenance unit on which settings are not required The values can be read...

Page 56: ...56 10 2016 TNX65 42 Pneumatic connection...

Page 57: ...ive and binding They must be available to INDEX TRAUB s customer service at any time The machine must be connected to the electrical supply network via the main switch multi wire cable The connection...

Page 58: ...58 14 03 2022 TNX65 42 Electrical connection...

Page 59: ...n good working order This must also be checked at reasonable regu lar intervals during operation but at least whenever the machine has been repaired or serviced Switch on the machine at the master swi...

Page 60: ...ne and uniformly adjust the right or left feet to re align it if necessary The deviation must not exceed 0 01 mm over the entire distance traveled Move to the limit position Z to check the machine s t...

Page 61: ...wo retaining brackets Article No 469193 to the right and left hand sides of the bottom box The brackets must lie squarely on the founda tions Using a dia 18 mm stone drill drill a hole 110 mm deep thr...

Page 62: ...l switch of the chip conveyor Note the corresponding manufacturer s documentation The level switch on the chip conveyor is normally set to emulsion as standard medium When the machine is operated with...

Page 63: ...ine and its safety mechanisms are in perfect working order This must also be checked regularly during normal operation of the machine but at least whenever it has been repaired or serviced Switch ON t...

Page 64: ...64 10 2016 TNX65 42 Alignment component installation and commissioning...

Page 65: ......

Page 66: ...INDEX Werke GmbH Co KG Hahn Tessky Plochinger Stra e 92 D 73730 Esslingen Fon 49 711 3191 0 Fax 49 711 3191 587 info index werke de www index werke de...

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