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Handling and Servicing
Batteries

To reduce the potential for fire, keep the batteries and
motor area free of excessive grease, grass, leaves, and
accumulation of dirt.

Always disconnect the battery cables before servicing
any electrical components; refer to

Disconnecting the

Batteries (page 35)

.

Note:

Disconnecting all of the battery cables isolates

power from the electrical system.

Battery electrolyte contains sulfuric acid. Sulfuric acid
produces hydrogen gas, which, in the right proportions,
is explosive.

Always service, store, and charge the machine in a
well-ventilated area.

Keep sparks and open flames away from the batteries.

Do not smoke near the batteries.

Never use an open flame to check the level or leakage
of battery electrolyte.

Use caution when handling and working around
electrolyte. The sulfuric acid in electrolyte can burn skin
and damage clothing. Furthermore, it can be emitted as a
gas that can damage your lungs.

Wear proper eye, hand, and face protection.

Do not lean over the batteries at any time.

Avoid breathing in battery fumes.

Fill the batteries where clean water is always available
for flushing the skin.

If you get electrolyte on your skin or eyes, flush
the affected area for 20 minutes with clean water.
Remove acid-soaked clothing . Seek medical attention
immediately.

Keep children and pets away from the batteries and
electrolyte.

Electrolyte is very poisonous.

Do not drink the electrolyte.

If electrolyte has been swallowed, and the person is
conscious, have them drink large quantities of water
immediately to dilute the electrolyte.

Do not attempt to make them vomit.

Call Poison Control and get medical attention
immediately.

When not filling the batteries, keep the battery vent caps
tight on the batteries. Never operate the machine if any
of the vent caps are missing or damaged.

When removing or installing the batteries, do not allow
the battery terminals to touch any metal parts of the
machine.

Do not allow metal tools to short between the battery
terminals and metal parts of the machine. Remove all
jewelry and watches before servicing the batteries.

Do not check a battery charge by placing a metal object
across the posts. This causes sparks, which can cause an
explosion.

Always keep the battery retainers in place to protect and
secure the batteries.

Read and understand the charging instructions before
charging the batteries; refer to

Charging the Batteries

(page 33)

. Also, take the following precautions and

actions when charging the batteries:

Turn the machine key switch to O

FF

before

connecting the charger to a power source.

Use only the battery charger supplied with the
machine to charge the batteries.

Do not charge a damaged or frozen battery.

Always unplug the AC power cord from the power
outlet before unplugging it from the machine charging
receptacle to avoid sparks.

If a battery gets hot while charging, begins emitting
large amounts of gases, or spews electrolyte,
immediately disconnect the charger power cord from
the power outlet. Have the machine serviced by an
Authorized Service Dealer before using it again.

Maintenance

Before servicing or making adjustments to the machine,
shut off the machine, engage the parking brake, and
remove the key from the key switch to prevent accidental
starting of the machine.

Never work under a raised bed without ensuring that the
prop rod is fully seated in the detent slot.

To make sure that the entire machine is in good condition,
keep all nuts, bolts, and screws properly tightened.

If the machine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the batteries and any moving parts.
Keep everyone away.

If major repairs are ever needed or assistance is required,
contact an Authorized Toro Distributor.

To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and accessories.
Replacement parts and accessories made by other
manufacturers could be dangerous. Altering this machine
in any manner may affect the operation of the machine,
performance, durability or its use may result in injury or
death. Such use could void the product warranty of The
Toro® Company.

7

 

Summary of Contents for WORKMAN GTX 07131

Page 1: ...00001 and Up Model No 07131TC Serial No 316000001 and Up Model No 07137 Serial No 316000001 and Up Model No 07137TC Serial No 316000001 and Up Model No 07139 Serial No 316000001 and Up Model No 07139T...

Page 2: ...nal information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbe...

Page 3: ...nce 26 Recommended Maintenance Schedule s 26 Daily Maintenance Checklist 27 Premaintenance Procedures 27 Maintaining the Machine under Special Operating Conditions 27 Preparing to Maintain the Machine...

Page 4: ...er passengers on the machine Become familiar with the controls and know how to stop the machine quickly Never operate the machine when tired ill or under the influence of drugs or alcohol Wear substan...

Page 5: ...l motion to stop and inspect for damage Repair all damage before resuming operation Lightning can cause severe injury or death If lightning is seen or thunder is heard in the area do not operate the m...

Page 6: ...Reduce the ground speed of the machine and load carried in the machine when operating on rough terrain uneven ground and near curbs holes and other sudden changes in terrain Loads may shift causing th...

Page 7: ...tery terminals and metal parts of the machine Remove all jewelry and watches before servicing the batteries Do not check a battery charge by placing a metal object across the posts This causes sparks...

Page 8: ...om moving parts keep all guards in place 4 Crushing hazard cargo box use the prop rod to support the cargo bed 115 2047 1 Warning do not touch the hot surface 115 7739 1 Falling crushing hazard bystan...

Page 9: ...rking brake 3 Turn the key switch to the start position 4 Push down on the pedal 4 Reverse 8 Turning off 1 Release the pedal 2 Engage the parking brake 3 Turn the key switch to the stop position 4 Rem...

Page 10: ...ual 3 Tipping hazard drive slowly across or up slopes take turns slowly do not exceed speeds of 25 kph 16 mph drive slowly when hauling cargo drive slowly on uneven terrain 2 Warning receive proper tr...

Page 11: ...e machine Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Steering Wheel Parts needed for this procedure 1 Steering wheel 1 Cover 1 Washer 1...

Page 12: ...e fluid level before the machine is first operated refer to Checking the Transaxle Fluid Level page 40 5 Check the air pressure in the tires refer to Checking the Tire Pressure page 21 3 Reading the M...

Page 13: ...view Figure 4 1 Hood latch 3 Cargo box 5 Battery charger 2 Steering wheel 4 Towing tongue 6 Cargo box lever Figure 5 1 Passenger handhold 3 Rear cargo box accessory mount 2 Parking brake lever 4 Trail...

Page 14: ...ts the machine Pressing the pedal farther increases ground speed Releasing the pedal slows the machine and the machine shuts off The maximum forward speed in performance mode is 26 km h 16 mph as show...

Page 15: ...hts or push downward to turn off the lights Battery Discharge Indicator The battery discharge indicator is located to the left of the steering column Figure 6 The battery discharge indicator indicates...

Page 16: ...anel Figure 6 When the machine is turned on the green status indicator light illuminates either solid or blinking If the light is solid this indicates that the machine is ready for normal operation If...

Page 17: ...t 127 5 cm 50 2 inches Ground clearance 21 6 cm 8 5 inches at the front with no load or operator 14 cm 5 5 inch at the rear with no load or operator Wheel base 220 cm 86 6 inches Wheel tread center li...

Page 18: ...er the box Remove any load material from the box before raising it WARNING Driving the machine with the cargo box raised may cause the machine to tip or roll easier The box structure may become damage...

Page 19: ...er body parts could be crushed Keep hands and other body parts clear when lowering the box 1 Raise the cargo box slightly by lifting up on the latch lever Figure 11 2 Pull the prop rod out of the dete...

Page 20: ...e tailgate back and forth several times Figure 14 Note This action helps move material away from the hinge area 4 Lower the tailgate and check for material remaining in the hinge area 5 Repeat steps 1...

Page 21: ...und Use higher air pressure in the tires for carrying heavier payloads at higher speeds 2 If needed adjust the air pressure in the tires by adding or removing air in the tires Understanding and Using...

Page 22: ...harge indicator bars As you use the machine the bars disappear as the electrical capacity of the batteries is used When only 2 bars remain on the battery discharge indicator this is a good time to cha...

Page 23: ...machine and limit the weight of the load that you carry in the cargo box as described in Specifications page 17 and on the gross vehicle weight tag of the machine Note The load rating is specified for...

Page 24: ...or obstruct the roadway Remove the seats or make sure that the seats are securely fastened to the coupling in the seat shroud Figure 20 1 Towing tongue and tie down point front of the machine Figure...

Page 25: ...the front of the trailer This places approximately 10 of the gross trailer weight GTW on the tow hitch of the machine The maximum cargo load shall not exceed 454 kg 1 000 lb including the GTW For exam...

Page 26: ...you begin using the machine for the day Check the tire pressure Charge the batteries Check the water level of the batteries Check the brake fluid level Every 25 hours Clean the batteries Check the wat...

Page 27: ...hold the cargo box up before working under it Remove any load material from the cargo box before working under it CAUTION If you leave the key in the key switch someone could accidently start the mach...

Page 28: ...off the machine Block the tires when the machine is supported by lifting equipment Use jack stands to support the machine once you have lifted the it Important Whenever the machine is ran for routine...

Page 29: ...ch anchors at each side of the hood Figure 24 Removing the Seat Assembly Push the seat assembly forward and lift the assembly upward until the retainer brackets clear the seat base panel Figure 25 Fig...

Page 30: ...control arms the tie rod ball joint and the outer end of the control arms Figure 27 and Figure 28 Figure 27 Figure 28 Greasing the Front Wheel Bearings Service Interval Every 300 hours Grease specific...

Page 31: ...g cavity hub 2 Inboard bearing 5 Outboard bearing race 3 Inboard bearing race 6 Outboard bearing 2 Remove the seal inboard bearing from the hub Figure 33 3 Wipe clean the seal and check for wear and d...

Page 32: ...en the spindle nut to align the slot and hole to a maximum torque of 226 N cm 20 in lb on the nut Figure 35 1 Cotter pin 3 Dust cap 2 Nut retainer 9 Install the cotter pin and bend each legs around th...

Page 33: ...ith a post and clamp cleaner Note The posts and clamps should have a bright metallic shine 4 Apply a light coating of Toro battery terminal protector Charging the Batteries Service Interval Before eac...

Page 34: ...nd Figure 36 for information on the meanings of the varying colors of the charger status light Charger Status Light Table Charger Status Light Color Solid Flashing Meaning Green Solid Charging complet...

Page 35: ...and pump connector 5 Pump water into the water into batteries until all of the eyelets on top of the batteries are black indicating that they are filled with water Important Do not overfill the batter...

Page 36: ...ry terminals with Toro battery terminal protector 6 Ensure that the rubber boots on each battery cable are securely seated over the battery terminals 7 Insert the key into the key switch and rotate th...

Page 37: ...2 Open the hood refer to Accessing the Hood page 29 3 Disconnect the electrical connector for the harness from the connector of the lamp assembly at the back of the headlight housing Figure 41 Figure...

Page 38: ...pening in the bumper Figure 42 Note Ensure the adjustment posts are lined up with the holes in the mounting bracket behind the bumper 7 Secure the headlight assembly with the speed clips that you remo...

Page 39: ...rator sit on the seat The weight or operator must remain on the seat for the duration of the procedure On a level surface roll the machine straight back 2 to 3 m 6 to 10 ft and then straight forward t...

Page 40: ...l it runs out of the hole Figure 46 4 Replace the fill plug and torque it to 20 to 27 N m 15 to 20 ft lb Changing the Transaxle Fluid Service Interval Every 800 hours Yearly whichever comes first Flui...

Page 41: ...ce back off 1 4 turn Figure 47 6 While holding the adjusting post and the jam nut in place tighten the jam nut Figure 47 7 Perform steps 1 through 6 to the other side 8 Verify that the parking brake i...

Page 42: ...00 hours Contact your authorized Authorized Toro Service Dealer to inspect and possibly replace the service and parking brake pads Changing the Brake Fluid Service Interval Every 1 000 hours Contact y...

Page 43: ...e pressure refer to Checking the Tire Pressure page 21 6 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged 7 Paint all scratched or bare metal surfaces Note Paint...

Page 44: ...key switch to the OFF position wait a few seconds turn the key switch to the ON position and check for normal operation 1 The throttle is pressed while starting the machine 1 Release the pedal turn t...

Page 45: ...ne status light flashed 12 times 1 A controller configuration fault occurred 1 Contact your Authorized Toro Service Dealer The machine status light flashed 13 times 1 An internal software fault occurr...

Page 46: ...Notes...

Page 47: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 48: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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