Yamaha VIKING Owner'S Manual Download

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DIC183

READ THIS MANUAL CAREFULLY!

It contains important safety information.

YXM700PSE

OWNER’S MANUAL

1XP-F8199-7B

Summary of Contents for VIKING

Page 1: ...DIC183 READ THIS MANUAL CAREFULLY It contains important safety information YXM700PSE OWNER S MANUAL 1XP F8199 7B...

Page 2: ...oolhovenlaan 101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2...

Page 3: ...the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult...

Page 4: ...y alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING A WARNING indicates a hazardous s...

Page 5: ...ons in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited YXM700PSE OWNER S MANUAL 2014 by Yamaha Motor Co...

Page 6: ...el tank cap 4 17 Doors 4 17 Seats 4 18 1 2 3 4 Adjusting the driver seat position 4 19 Seat belts 4 20 Glove compartment 4 21 Storage compartments 4 21 Cup holders 4 23 Cargo bed 4 24 The front and re...

Page 7: ...stem 7 4 Protective structure 7 5 Seat belts 7 6 Doors 7 9 Passenger handhold 7 9 Seat and shoulder bolsters 7 12 Floorboard 7 12 Steering wheel 7 13 LEARNING TO OPERATE YOUR VEHICLE 7 14 Personal pro...

Page 8: ...element 8 25 Cleaning the air filter case duct check hose 8 29 V belt case drain plug 8 30 Cleaning the spark arrester 8 30 Valve clearance 8 31 Brakes 8 32 Checking the front and rear brake pads 8 32...

Page 9: ...headlight bulb 8 49 Headlight beam adjustment 8 52 Tail brake light bulb replacement 8 53 Troubleshooting 8 55 Troubleshooting charts 8 56 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATI...

Page 10: ...2 3 4 5 6 7 8 9 10 11 12 13 14 EVU00060 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS M P 2 1 4 5 6 6 5 7 3 H I J C 8 0 9 N O D E 7 8 F G K L C B A 1XP7B_EE book Page 1 Tuesday February 4 2014 3...

Page 11: ...cle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a re placement label is...

Page 12: ...utside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floor or footrests and keep your hands on the steering wheel or hand...

Page 13: ...or handhold YAMAHA 1XD K8483 10 AVERTISSEMENT Ne pas appuyer les mains ni les bras sur la porti re ou sur le coussin de l paule Afin de pr venir les blessures garder mains et bras dans l habitacle et...

Page 14: ...set as follows YAMAHA 1XD F1696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du v hicule risquent de provoquer une perte de contr le ou un capotage entra nant des bl...

Page 15: ...this storage compartment 1XP F151F 00 B For Europe AVERTISSEMENT La charge ne doit pas ex der 4 5 kg 10 lbs Les vapeurs d essence peuvent provoquer un icendie ou une explosion Afin d viter tout risque...

Page 16: ...ximale dans la caisse 272 kg 600 lbs Charge maximale du v hicule 445 kg 981 lbs Une charge ou une remorque peut nuire la maniabilit et l quilibre du v hicule Lors du transport d une charge ou lors du...

Page 17: ...otection Ne jamais tenter d emp cher un capotage l aide du bras ou de la jambe G For Europe H YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pulling an object can affect handling stabilit...

Page 18: ...u autre accident Attacher solidement le chargement afin de l immobiliser Ne jamais d passer le poids en fl che de 490 N 50 kgf 110 lbf du dispositif d attelage Ne pas remorquer une charge totale de pl...

Page 19: ...r du v hicule tenantla poign e de maintien ou le volant Sur le plancher ou les repose pieds pr ts encaisser le choc porti re ferm e 1XD F1558 00 Head to Toe Safety Checklist Head Body Hands Feet Helme...

Page 20: ...cargo bed Avoid side hilling riding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop...

Page 21: ...inture de s curit Porter un casque homologu une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre ais ment toutes les commandes alors qu il est en position assis...

Page 22: ...se two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing...

Page 23: ...properly The driver and passengers must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests The passengers must be able to reach and hold the pa...

Page 24: ...pulling objects can affect handling stability and cause the risk of overturns or other accidents Read Chapter 6 before loading towing or pulling objects Do not overload the vehicle or trailer Refer to...

Page 25: ...de the vehicle can be struck by objects your vehicle is passing or crushed by the vehicle cage frame in a roll over accident Watch for branches brush or other hazards that could enter the vehicle Abru...

Page 26: ...oid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard accelera tion Drive straight up and down inclines not across them If crossing a hill is unavoidabl...

Page 27: ...ter or water deeper than 37 cm 15 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through dee...

Page 28: ...Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symp toms of carbon monoxide poisoning leave the area immediately get fr...

Page 29: ...cessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find af...

Page 30: ...gned to match the performance capabili ties and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 40 for ti...

Page 31: ...rk arrester 10 Rear shock absorber assembly 11 Spark plug 12 Cargo bed release lever 13 Storage compartment 14 Door 15 Engine oil dipstick 16 Passenger seat belt 17 Passenger seat 18 Air filter 19 Bat...

Page 32: ...ator light 33 Drive select lever 34 Horn switch 35 Accelerator pedal 36 Brake pedal 37 Multi function meter unit 38 Passenger handhold 39 Glove compartment 40 Auxiliary DC jack 41 Storage compartment...

Page 33: ...ectrical circuits are supplied with power The key cannot be removed TIP The helmet indicator light comes on and stays on while the key is turned to on off All electrical circuits are switched off The...

Page 34: ...differential gear lock indicator 8 Engine trouble warning light 9 Coolant temperature warning light 10 Electric Power Steering warning light EPS 1 Helmet indicator light 2 Seat belt indicator light EV...

Page 35: ...Command differential gear lock indi cator and the On Command differential gear lock indicator light DIFF LOCK come on when the On Command drive knob 2WD 4WD DIFF LOCK is set to the DIFF LOCK position...

Page 36: ...57 The electrical circuit of the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on...

Page 37: ...electrical circuit Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or...

Page 38: ...e driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the indica tor light remains on after the driver seat belt is properly latched have a...

Page 39: ...a fuel meter a self diagnosis device Odometer and tripmeter modes 1 SELECT button 2 RESET button 3 Odometer Tripmeter A Tripmeter B Pushing the SELECT button switches the display between the odometer...

Page 40: ...el stops TIP To switch the display between mph and km h turn the key to off then push and hold the SELECT button while turning the key to on Clock hour meter and voltage display modes 1 SELECT button...

Page 41: ...igits will start flashing 5 Push the RESET button to set the min utes 6 Push the SELECT button and then re lease it to start the clock Voltage display mode This display shows the battery voltage appea...

Page 42: ...pair the vehicle Fuel meter 1 Fuel level warning indicator 2 Fuel meter 3 E segment The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear from F...

Page 43: ...f diagnosis device 1 Error code display 2 Engine trouble warning light This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir...

Page 44: ...s possible in order to avoid en gine damage EVU00240 Light switch 1 Light switch Set the switch to to turn on the low beam and the taillights Set the switch to to turn on the high beam and the taillig...

Page 45: ...emove the battery and recharge it EVU01183 On Command drive knob 2WD 4WD DIFF LOCK 1 On Command drive knob 2WD 4WD DIFF LOCK This vehicle is equipped with an On Com mand drive knob to select the drive...

Page 46: ...el drive with the dif ferential gear locked Power is supplied to the rear and front wheels with the differen tial gear locked Unlike the 4WD mode all wheels turn at the same speed regardless of tracti...

Page 47: ...ed Spring tension returns the ped al to the rest position when released Always check that the accelerator pedal returns nor mally before starting the engine 1 Accelerator pedal EVU00270 Brake pedal Pr...

Page 48: ...ease the parking brake pull rearward on the lever press the release button and then push the lever all the way forward Spring tension helps return the lever to the re leased position 1 Parking brake l...

Page 49: ...coun terclockwise To close Install the fuel tank cap by turning it clockwise Doors To open a door pull the latch outward To close a door push or pull the door inward until it is securely latched Be su...

Page 50: ...insert the projections on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the...

Page 51: ...river seat can be adjusted to one of three positions to suit the driver s preference Adjust the driver seat position as follows 1 Remove the driver seat cushion see the previous section Seats 2 Remove...

Page 52: ...ten the bolts to the specified torque 5 Install the cushion EVU00340 Seat belts This vehicle is equipped with three point seat belts for the operator and passengers Always wear the seat belts properly...

Page 53: ...seat and under the driver seat To ac cess an under seat compartment remove the seat see page 4 18 for more information When storing any documents in the storage compartments be sure to wrap them in a...

Page 54: ...ment cover by turning it counterclockwise WARNING Fuel vapors can be a fire or ex plosion hazard To avoid injury or death never store fuel or flammable liquids in this storage compartment NOTICE Do no...

Page 55: ...tles may not fit into the cup holders depending on their size and shape WARNING Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass containe...

Page 56: ...NG Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance 1 Tailgate 2 Cargo hook 4 3 Carg...

Page 57: ...n Unhook the latches and then lower the tail gate To close Lift the tailgate to the original position and then hook the latches NOTICE The tailgate is not designed to hold heavy loads when open The ta...

Page 58: ...hen slowly lift up the cargo bed until it stops To lower With hands and fingers clear of pinch points lower the cargo bed slowly to its original posi tion and be sure it is locked into place WARNING K...

Page 59: ...mpt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not def...

Page 60: ...1 Trailer hitch bracket 2 Receiver EVU00380 Auxiliary DC jack The auxiliary DC jack is located at the right side of the storage compartment under the multi function meter The auxiliary DC jack can be...

Page 61: ...essory power plug into the jack 1 Auxiliary DC jack cap 1 Auxiliary DC jack 5 Turn the accessory on 6 When the auxiliary DC jack is not being used cover it with the cap 1 Maximum rated capacity for th...

Page 62: ...Doing so may overload the circuit and cause the fuse to blow If accessories are used without the engine running the battery may dis charge Do not use an automotive cigarette lighter or other accessor...

Page 63: ...a problem cannot be corrected by the procedures provided in this manual have the vehicle inspect ed by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Ch...

Page 64: ...handhold Check for stability and proper fastening 5 8 7 9 Steering Check for proper operation 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check ope...

Page 65: ...evel Add fluid if neces sary See pages 8 33 8 34 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Ap ply the brakes firmly for one min...

Page 66: ...out of the fuel tank 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never...

Page 67: ...uel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static...

Page 68: ...eser voir when the engine is cold the coolant level will vary with engine temperature The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir If...

Page 69: ...y It must operate smoothly and spring back to the idle position fully when re leased Have a Yamaha dealer repair as nec essary for proper operation EVU00460 Seat belts Make sure that the seat belts ar...

Page 70: ...Check for excessive free play abnormal noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EVU00470 Fittings and fasteners Always check the tightness of chassis fit...

Page 71: ...loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe riding conditions Set tire pressures to the following specifica...

Page 72: ...t in the gauge could cause the first reading to be incorrect 1 Tire pressure gauge Minimum tire pressure Vehicle load 0 300 kg 0 661 lb Front 70 kPa 0 70 kgf cm2 10 psi Rear 85 kPa 0 85 kgf cm2 12 psi...

Page 73: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU00520 Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a Tire wear limit 1XP7B_EE book Page 11 Tuesday February 4 2014 3...

Page 74: ...between 0 and 20 hours For this reason we ask that you read the fol lowing material carefully Because the engine is brand new you must not put an excessive load on it for the first several hours of op...

Page 75: ...ged operation above three quar ter throttle After break in The vehicle may now be operated normally 5B410007 Starting the engine 1 Turn the key to on NOTICE The coolant temperature warning light and e...

Page 76: ...a few seconds before the next attempt Each attempt should be as short as possible to preserve battery energy NOTICE Do not crank the engine more than 5 seconds on each attempt or starter damage could...

Page 77: ...o low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver...

Page 78: ...ong the shift guide When in reverse the reverse indicator light should be on If the light does not come on ask a Yamaha dealer to in spect the reverse indicator light elec trical circuit Due to the sy...

Page 79: ...ed drive mode The different drive indicators and the differential gear lock indicator light DIFF LOCK come on as follows Knob position Indication Drive mode No indicator light 2WD two wheel drive Powe...

Page 80: ...nd indicator light are flashing turning the steering wheel back and forth will help the differential gear lock to engage or disengage Riding before the differential gear is properly engaged or disenga...

Page 81: ...brake to help prevent the vehi cle from rolling See pages 7 19 for more information on parking and parking on a slope EVU00630 Loading Take extra precautions when driving with a load or trailer Follo...

Page 82: ...f overturn Be sure cargo is secured a loose load could change handling unexpectedly or strike occupants Do not exceed the maximum tongue weight Make sure the load does not interfere with your control...

Page 83: ...rying heavier loads or when towing a trailer WARNING Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduc...

Page 84: ...rer s instructions for that product and only attach to the hitch or hitch bracket of the Viking WARNING Improperly pulling can cause serious injury or death Never ex ceed the pulling load limit of the...

Page 85: ...WARNING Follow these instructions to reduce your risk of an accident and to reduce the risk of serious injury or death in the event of an accident KNOW YOUR VEHICLE This off road vehicle will handle...

Page 86: ...ries or death to drivers or passen gers As the owner operator it is your responsibility to protect yourself and your passengers from accidents including rollovers The Viking has many features includin...

Page 87: ...alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented new motor vehicle licensing requirements for young dri...

Page 88: ...enger seats Do not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need c...

Page 89: ...r risk of injury in accidents The protective structure will not protect occupants in all rollovers or ac cidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicl...

Page 90: ...y strike the interior of the vehicle the protective structure or oth er objects in an accident or during operation You may also fall completely out or be partial ly ejected from the vehicle which may...

Page 91: ...n of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together along its long...

Page 92: ...est The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and pas...

Page 93: ...he door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a roll over Passenger handhold The passenger handhold is provided to grip dur...

Page 94: ...ion The handhold can be adjusted to one of three positions to suit the passengers preference Adjust the handhold position as follows 1 Remove the locking pins 1 Passenger handhold 2 Locking pin 2 1 2...

Page 95: ...es in the handhold bar with the holes in the handhold supports 1 Handhold bar 2 Handhold support 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is pro...

Page 96: ...der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a roll over Floorboard The floorboard allows you to brace your feet which...

Page 97: ...deep rut or large obstacle the steering wheel could brief ly jerk in one direction or back and forth as the tires and vehicle respond to the obstacle This quick motion could injure your thumbs or wris...

Page 98: ...ion goggles helmet face shield or protective eyewear Over the ankle boots gloves long sleeved shirt or jacket and long pants An approved helmet and other personal pro tective equipment can help in a v...

Page 99: ...nd turning Practice smooth throttle ap plication Practice slowing down before turning Practice maintaining a steady throttle through the turn Avoid higher speeds until you are thoroughly familiar with...

Page 100: ...en or hard accelera tion Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways sliding skidding or back wheel sliding and never do donuts If y...

Page 101: ...neutral and your foot on the brake shift the drive select lever into low or high NOTICE Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to ret...

Page 102: ...on of the brakes is more effective than abrupt braking particu larly on loose surfaces such as gravel Al ways allow for greater braking distance on rough loose or slippery surfaces Engine braking Engi...

Page 103: ...When parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking...

Page 104: ...y handle differently in certain types of terrains or on certain surfaces You may come upon hidden rocks bumps or holes without enough time to react To avoid loss of control or rollover always be alert...

Page 105: ...to avoid rearward forward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you...

Page 106: ...mentum but not so fast that you cannot re act to changes in the terrain as you climb Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be a...

Page 107: ...as possible If you begin to go too fast apply the brakes gently Avoid hard application of the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the directio...

Page 108: ...ds choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn Nev er operate through water deeper than 37 cm 15 in or fast flowing wa...

Page 109: ...g wet muddy or icy conditions as well as loose gravel be aware that you could begin skid ding or sliding To avoid loss of control slow down and put the vehicle in four wheel drive before driving on a...

Page 110: ...the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles If you cannot go...

Page 111: ...ing service or while using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform service WARNING Turn off the engine when performing main tenance unless otherwise spec...

Page 112: ...1 Owner s manual 1 Owner s tool kit 2 Tire pressure gauge 2 The service information included in this man ual is intended to provide you the owner with the necessary information for completing your ow...

Page 113: ...4 If you do not have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary 1XP7B_EE book Pag...

Page 114: ...ols data and technical skills ITEM ROUTINE Whichever comes first INITIAL EVERY month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 Fuel line Check fuel hose f...

Page 115: ...sary Replace pads if worn to the limit Rear brake Check operation brake pad wear fluid leakage see page 8 6 Correct if necessary Replace pads if worn to the limit Parking brake Check operation and fre...

Page 116: ...rs and if cracked or damaged Rear upper and lower knuckle pivots Lubricate with lithium soap based grease Drive shaft universal joint Lubricate with lithium soap based grease Engine mount Check for cr...

Page 117: ...11 12 13 14 EVU00680 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 1 Tab 2 Hood lock 2 2 Remove the hood 1 Hood 1 2 1 1XP7B_EE book Page 7 Tuesday...

Page 118: ...od in the original position 2 Turn the hood locks 1 4 turn counter clockwise and then push the tab on each hood lock down so that it is pointing rear ward Make sure that the hood is secure ly installe...

Page 119: ...k the vehicle on a level surface 2 Lift the cargo bed up See page 4 26 for cargo bed lifting and lowering proce dures 3 Check the engine oil level on a cold en gine TIP If the engine was started befor...

Page 120: ...low the mini mum level mark remove the right rear panel by removing the quick fastener screws and bolts and then add sufficient oil of the recommended type to raise it to the correct level 1 Right rea...

Page 121: ...g proce dures 3 Start the engine warm it up for several minutes and then turn it off 4 Place an oil pan under the engine to col lect the used oil and then remove the dipstick 5 Remove the engine oil d...

Page 122: ...ble from a Yamaha dealer 1 Oil filter cartridge 2 Oil filter wrench 7 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly sea...

Page 123: ...tener screw 4 3 Bolt 2 11 Refill with the specified amount of recom mended engine oil and then insert the dipstick completely into the oil filler hole Tightening torque Engine oil drain bolt 30 Nm 3 0...

Page 124: ...dition do not use oils labeled EN ERGY CONSERVING II or higher Make sure that no foreign material en ters the crankcase 12 Start the engine and then let it idle for several minutes while checking it f...

Page 125: ...Final gear oil filler bolt 4 Correct oil level 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level NOTICE Be sure no foreign...

Page 126: ...he bolt to the specified torque 5 Refill with the recommended final gear oil up to the brim of the filler hole NOTICE Be sure no foreign material enters the final gear case 6 Check the oil filler bolt...

Page 127: ...vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 1 Differential gear oil filler bo...

Page 128: ...ts gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the...

Page 129: ...r dam age and replace it if necessary 7 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found c...

Page 130: ...s with engine tempera ture TIP The coolant should be between the minimum and maximum level marks 1 Coolant reservoir cap 2 Maximum level mark 3 Minimum level mark 3 If the coolant is at or below the m...

Page 131: ...ntent of the coolant as soon as possible The radiator fan is automatically switched on or off according to the coolant temperature in the radiator NOTICE Mix antifreeze with distilled water only Howev...

Page 132: ...ion Removal 1 Lift the cargo bed up See page 4 26 for cargo bed lifting and lowering proce dures 2 Remove the spark plug cap 1 Spark plug cap 3 Use the spark plug wrench in the tool kit to remove the...

Page 133: ...he center electrode is a medium to light tan for a vehicle that is being ridden nor mally You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug...

Page 134: ...the spark plug and tighten it to the specified torque If a torque wrench is not available when you are installing the spark plug a good estimate of the correct torque is one quarter to one half turn...

Page 135: ...ecurely to avoid the possibility of unfiltered air entering the en gine NOTICE Never operate the engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine...

Page 136: ...filter element 1 Air filter element 4 While pushing the projections on the air filter frame inward remove the air filter el ement holder 1 Air filter element holder 2 Projection 2 1 1 2 1XP7B_EE book...

Page 137: ...terial gently but thoroughly in parts cleaning solvent WARNING Using gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious in...

Page 138: ...ha foam air filter oil or other quality liquid foam air filter oil not spray type to the sponge material The sponge material should be wet but not dripping 12 Pull the sponge material over its frame 1...

Page 139: ...nder the cargo bed and a check hose at the bottom of the air duct The air duct check hose can be accessed under the vehi cle If dust or water collects in a check hose empty the hose and clean the air...

Page 140: ...e V belt case after re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts 1 V belt case drain plug 5B410018 Cleaning the spark arrester WARNING H...

Page 141: ...tall the gasket and then insert the tailpipe into the muffler and align the bolt holes 5 Install the bolts and tighten them to the specified torque Valve clearance The correct valve clearance changes...

Page 142: ...vided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has...

Page 143: ...t the wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set 1 Brake pad wear indicator groove EVU00850 Checking the brake fluid level Before riding check...

Page 144: ...id and may re sult in vapor lock NOTICE Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level...

Page 145: ...cate air in the brake system Have a Yamaha dealer check the brake system if necessary 1 Brake pedal a No brake pedal free play EVU00870 Parking brake lever free play adjustment Periodically check the...

Page 146: ...VU00880 Brake light switch adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adju...

Page 147: ...he outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EVU00900...

Page 148: ...he periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary 5B410021 Rear knuckle upper and lower pivot lubrication left and right Lubricate the knuck...

Page 149: ...t points EVU00930 Wheel removal 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel 1 Wheel nut 4 Recommended l...

Page 150: ...not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING Installing improper tires on your Yamaha Vikin...

Page 151: ...creases the risk of wheel failure and accidents EVU00950 Battery The battery is located under the hood See page 8 7 for hood removal and installation procedures This model is equipped with a VRLA Valv...

Page 152: ...able oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING Batteries may produce explosive gases Ventilate when charging or using in a closed s...

Page 153: ...le if it seems to have dis charged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE To charge a VRLA Valve Regulated...

Page 154: ...ce the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main switch must be off and...

Page 155: ...battery should be removed and charged instead WARNING To avoid battery explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative ter...

Page 156: ...he jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery 1 Jumper cable positive lead 4 Connect the...

Page 157: ...ttery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle 7 Install the hood 5B410023 Fuse replacement The main fuse the fuel injection sy...

Page 158: ...it in question NOTICE To prevent accidental short circuiting turn off the main switch when checking or replacing a fuse 2 Remove the hood See page 8 7 for hood removal and installation proce dures 3 R...

Page 159: ...If a headlight bulb burns out replace it as fol lows 1 Remove the cover at the rear of the headlight by pulling it off 1 Cover at the rear of the headlight Specified fuses Main fuse 40 0 A Fuel injec...

Page 160: ...9 10 11 12 13 14 2 Remove the headlight bulb cover by pull ing it off 1 Headlight bulb cover 3 Disconnect the headlight coupler 1 Headlight coupler 1 1 1XP7B_EE book Page 50 Tuesday February 4 2014 3...

Page 161: ...ht bulb into position and then secure it with the bulb holder NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity o...

Page 162: ...d over the bulb holder and seated properly 9 Adjust the headlight beam if necessary EVU00990 Headlight beam adjustment NOTICE It is advisable to have a Yamaha dealer make this adjustment To raise the...

Page 163: ...e it as follows 1 Remove panel A if replacing the left tail brake light bulb or panel B if replacing the right tail brake light bulb by removing the quick fastener screws nuts and bolts 1 Panel A 1 Pa...

Page 164: ...to remove it from the bulb holder 4 Push a new bulb in and turn it clockwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 6 Install the panel...

Page 165: ...ed technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts...

Page 166: ...ave a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer...

Page 167: ...to get the recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in...

Page 168: ...with a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job WARNING Test the brakes after washing Apply t...

Page 169: ...es which may scratch the paint or protective finish When finished start the engine and let it idle for several minutes 5B410025 Storage Long term storage 60 days or more of your vehicle will require s...

Page 170: ...to prevent moisture from entering 6 If storing in a humid or salt air atmo sphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers 7 Re...

Page 171: ...ise level 77 311 EEC YXM700PSE 83 0 dB A EUR FRA GBR A weighted sound power level YXM700PSE 93 0 dB A EUR FRA GBR Vibration on seat EN1032 ISO5008 YXM700PSE Will not exceed 0 5 m s EUR FRA GBR Vibrati...

Page 172: ...antity 0 18 L 0 19 US qt 0 16 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator capacity including all routes 2 74 L 2 90 US qt 2 41...

Page 173: ...cturer model MAXXIS MU09 Rear tire Type Tubeless Size 25 10 12NHS Manufacturer model MAXXIS MU10 Loading Maximum loading limit 445 kg 981 lb Total weight of rider passengers cargo accessories and tong...

Page 174: ...ake Recommended fluid DOT 4 Front suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Rear suspension Type Double wishbone Spring shock abs...

Page 175: ...A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Backup fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan fuse 25 0 A For Europe only The figures quoted are emission levels and are not n...

Page 176: ...10 6 10 11 12 13 14 from country This information however will enable the user of the machine to make a bet ter evaluation of the hazard and risk 1XP7B_EE book Page 6 Tuesday February 4 2014 3 40 PM...

Page 177: ...rdering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen 1 VEHICLE IDENTIFICATION NUMBER ACA 02E 2 MODEL LABEL INFORMATION ACA 01E EVU00110 Vehicle identification number...

Page 178: ...l is affixed to the frame under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Model label 1...

Page 179: ...1XP7B_EE book Page 3 Tuesday February 4 2014 3 40 PM...

Page 180: ...PRINTED IN USA 2014 02 0 3 1 CR E Original instructions 1XP7B_EE book Page 1 Tuesday February 4 2014 3 40 PM...

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Yamaha VIKING, Owner'S Manual

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