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Schematics

g209531

Flow Diagram, Sprayer System (Rev. B)

Summary of Contents for Multi Pro WM

Page 1: ...Pro WM requires the installation of one or more interdependent kits Contact your Authorized Toro Distributor for more information Multi Pro WM Turf Sprayer Model No 41240 Serial No 400000000 and Up Re...

Page 2: ...oro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 illustrates the location of the m...

Page 3: ...ck Stands Optional 39 22 Learning More about Your Product 40 Product Overview 41 Controls 41 Specifications 44 Operation 44 Think Safety First 44 Using the InfoCenter 44 Preparing to Use the Sprayer 5...

Page 4: ...e use on public roads When using the machine on public roads follow all traffic regulations and use any additional accessories that may be required by law such as lights turn signals slow moving vehic...

Page 5: ...in place If a shield safety device or decal is malfunctioning illegible or damaged repair or replace it before operating the machine Wear appropriate clothing including safety glasses long pants subs...

Page 6: ...correct chemical for the job Follow the chemical manufacturer s instructions for the safe application of the chemical Do not exceed recommended system application pressure Do not fill calibrate or cle...

Page 7: ...n to do Obey all traffic rules and regulations The electrical and exhaust systems of the machine can produce sparks capable of igniting explosive materials Never operate the machine in or near an area...

Page 8: ...The weight of the cargo can change the Workman center of gravity and handling To avoid loss of control and personal injury follow these guidelines Reduce the weight of the load when operating on hills...

Page 9: ...thorized Toro Distributor To ensure optimum performance and continued safety certification of the machine use only genuine Toro replacement parts and accessories Replacement parts and accessories made...

Page 10: ...120 0617 1 Severing hazard of hand pinching point keep away from actuated joints 2 Crushing hazard keep bystanders away from the machine decal125 4052 125 4052 1 Raise left boom 4 Lower right boom 2 L...

Page 11: ...only raise and empty tank only move the machine with a lowered tank 3 Crushing hazard keep bystanders away when lowering the tank 2 Electrical shock hazard overhead power lines check the area for ove...

Page 12: ...decal127 6981 127 6981 1 Bypass return flow 3 Boom spray 2 Flow decal127 6982 127 6982 1 Bypass return flow 2 Boom spray decal127 6984 127 6984 1 Flow 2 Tank return flow 12...

Page 13: ...oom spray on 9 Right boom spray off 13 Agitation 2 Left boom spray on 6 Center boom spray off 10 Speed 14 Agitation on 3 Left boom spray off 7 Right boom 11 Increase speed 15 Agitation off 4 Center bo...

Page 14: ...er boom section 3 Hold down brackets 2 Install the attachment hold down brackets Tank and skid assembly 1 Clevis pins 2 Tapered clevis pin 2 Hairpins 2 Lynch pins 4 Bolt 1 2 x 1 1 2 inches 2 4 Nuts 1...

Page 15: ...boom hoses Freshwater tank 1 90 elbow 3 4 inch NPT 1 90 spigot 1 Freshwater tank mount 1 Mount strap 4 Flange head bolt 5 16 x 5 8 inch 4 Flange locknut 5 16 inch 10 Support tube freshwater tank 1 Ja...

Page 16: ...ft lever forward and lower the bed until the clevis pins for the cylinder rod end lift cylinders are loose in the mounting slots of the bed mounting plates 3 Release the hydraulic lift lever set the h...

Page 17: ...O Kit for Heavy Duty Workman Vehicles High Flow Hydraulics Kit Workman HDX Auto Utility Vehicle Non TC HDX Auto Model Fully install the High Flow Hydraulics Kit for Workman HDX Auto Utility Vehicles r...

Page 18: ...e fasteners for later use g028410 Figure 6 1 Rear hole support bracket engine tube 4 Engine support tube 2 Flange locknut 5 Lift cylinder 3 Flange head bolt 2 Rotate the lift cylinder to provide clear...

Page 19: ...igure 8 1 Rear lift point 2 Front lift point 2 Slowly lower the tank skid onto the frame of the machine 3 Extend the lift cylinders to the brackets on the tank skid and align the cylinder fittings wit...

Page 20: ...d Figure 12 g009164 Figure 12 1 Bed support 3 Skid frame 2 Lift cylinder 5 Assembling the Drain Valve No Parts Required Procedure 1 Remove the cable tie that secures the drain valve and hose for the s...

Page 21: ...arks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable WARNING Battery terminals or me...

Page 22: ...ansaxle of the machine connect the 3 pin connector of the wire harness of the machine for speed sensor into the 3 socket connector of the sprayer harness for the speed sensor Figure 16 g024088 Figure...

Page 23: ...t plate is attached to the dashboard at the same location where the bracket for the optional hand throttle kit is mounted If the hand throttle kit is installed you need to remove the bracket of the ha...

Page 24: ...1 Figure 19 1 Spring clip pin 3 Control mounting bracket 2 Pivot pin control console 4 Hand knob 3 Install the hand knob and tighten it to prevent the console from rotating during operation Figure 19...

Page 25: ...trical Harness to the Front Electrical Harness at the Control Console 1 Align the 2 keys of the 38 pin connector of the rear wire harness for the sprayer with the 2 keyways of the 38 socket connector...

Page 26: ...blade terminal at the end of the yellow optional power wire of the fuse block of the sprayer wiring Figure 25 g033529 Figure 25 1 Uninsulated receptacle terminal yellow optional power wire sprayer fus...

Page 27: ...ocedure 2 Battery terminal bolt 2 Clamp nut 1 Cover wide battery terminal red Preparing the Positive Battery Terminal WARNING Incorrect battery cable routing could damage the sprayer and cables causin...

Page 28: ...r g033568 Figure 28 1 Cover narrow battery terminal red 3 Cover wide battery terminal red 2 Positive battery cable machine 3 Install the wide battery cover over the positive battery cable as shown in...

Page 29: ...31 1 Ring terminal fusible link harness sprayer harness 4 Clamp nut 2 Positive battery cable machine 5 Terminal bolt 3 Negative battery cable machine 6 Ring terminal negative battery wire sprayer wire...

Page 30: ...frame Note Have another person observe the tank skid as it lowers Look for hoses and wiring that might become pinched or bent 4 Check the alignment of the tank skid to the frame of the machine 5 Remo...

Page 31: ...ner 2 Align the boom transport cradles to the center boom section Figure 37 g028458 Figure 37 1 Boom transport cradle 4 Horizontal hole boom center section 2 Bolts 3 8 x 1 inch 5 Flanged locknut 3 8 i...

Page 32: ...icle For HDX Auto Model refer to the installation instructions for the Multi Pro WM Turf Sprayer Finishing Kit Automatic Workman Utility Vehicle 15 Installing the Left and Right Boom Section Parts nee...

Page 33: ...rod end of the boom lift cylinder with the holes in the horn of the pivot bracket Figure 40 g028738 Figure 41 1 Rod end boom lift cylinder 3 Clevis pin 5 8 x 4 3 4 inch 2 Horn pivot bracket 4 Hairpin...

Page 34: ...ulder bolt 2 Washer 2 Nut Installing the Left and Right Boom Section Hoses 1 Route the boom section hoses as shown in Figure 42 and Figure 43 g028468 Figure 42 Hose Left Boom Section 1 Nut 4 Shoulder...

Page 35: ...gure 43 with 1 R clamp 1 shoulder bolt 5 16 x 1 inch 1 locknut 5 16 inch and 1 washer 5 16 inch 3 Install the boom section hose over the barbed T fitting at the boom section and secure the hose with a...

Page 36: ...et speed of the vehicle in kilometers per hour or miles per hour 1 Thread or insert the nozzle into the nozzle receptacle followed by a gasket 2 Slide the nozzle receptacle over the nozzle fitting on...

Page 37: ...inch 3 Front of the machine 7 Weld nut support channel freshwater tank 4 Top of the machine 8 Shoulder bolt 1 2 x 1 15 16 inches 2 Align the holes in the support tube with the holes in the channel Fi...

Page 38: ...her 5 16 inch 2 Flange locknut 5 16 inch 5 Bolt 5 16 x 2 1 4 inch 3 Support tube freshwater tank 2 Torque the bolts and nuts to 20 to 25 N m 175 to 225 in lb 19 Installing the Anti Siphon Fill Recepta...

Page 39: ...shipping 2 Support the booms while they are extended to the spray position 3 At the boom hinge measure the compression of the upper and lower springs while the booms are in their extended position Fig...

Page 40: ...cure the rear jack stands with 4 clevis pins 4 1 2 inch and 4 cotter pins through the last hole on the stands 22 Learning More about Your Product Parts needed for this procedure 1 Operator s Manual 1...

Page 41: ...m lift switches 8 Application rate switch 4 InfoCenter 9 Agitation switch 5 Pressure gauge Controls InfoCenter LCD Display The InfoCenter LCD display shows information about your machine and battery p...

Page 42: ...he electric boom lift switches raise and lower their respective booms Figure 52 There is a left and right lift switch Press and hold the switch upward to raise the respective boom or press and hold th...

Page 43: ...valve Note HD series models with a manual transmission for agitation to work the PTO and clutch must be engaged and the engine must be running above an idle If you stop the sprayer and need agitation...

Page 44: ...arefully read all of the safety instructions and decals in the safety section Knowing this information could help you or bystanders avoid injury Using the InfoCenter The InfoCenter LCD display shows i...

Page 45: ...Menu Right selection button Total area sprayed Figure 61A Right selection button Application rate Figure 61B Left selection button Sub area sprayed Figure 61C Left selection button Tank volume Figure...

Page 46: ...Pressing the left selection button saves your selection exits the Settings menu and returns to the Main Menu 3 To change the language used in the display press the center selection button the button b...

Page 47: ...menu and return to the Settings menu Figure 64 6 To adjust the contrast level of the display press the center selection button the button below the down arrow icon in the display to move the selected...

Page 48: ...cess the calibration settings in the InfoCenter menu system by pressing the menu access button while at the main screen This returns you to the main menu Refer to the following tables for a summary of...

Page 49: ...temporarily apply a boost application rate press and hold the 2 outer buttons Figure 66 Note An icon appears Note The application rate boost is an additional percent above the active program 1 or 2 a...

Page 50: ...n rate boost Figure 68 Note The icon for the application rate boost look 2 signs to the right of a bull s eye target Figure 68 g028513 Figure 68 3 Press the right selection button Figure 68 to increas...

Page 51: ...value is set press the right selection button Note The check mark icon appears above the center selection button Figure 71D 6 Press the center selection button Figure 71D to enter the password Changin...

Page 52: ...n button Note The sub menus for L Boom C Boom R Boom and Reset Defaults appears 7 Press the center selection button to highlight the Protect Settings entry 8 Press the right selection button Note An X...

Page 53: ...pedal is not home 204 Start prevented starter engage timeout 205 Parking brake is engaged 206 Pump start prevented boom active Advisories cont d Advisory Code Description 207 Pump start prevented eng...

Page 54: ...he filter housing until the filter is fully seated 7 Align the hose and hose fitting to the filter housing at the top of the tank and secure fitting and housing with the retainer that you removed in s...

Page 55: ...ated 6 Install the nozzle onto the spray turret Figure 80 Inspecting the Tank Straps Service Interval Before each use or daily Check the tank straps Important Overtightening the tank strap fasteners c...

Page 56: ...with clean water before handling or mixing any chemicals The freshwater tank is located on the ROPS behind the passenger seat Figure 82 It supplies a source of fresh water for you to wash chemicals o...

Page 57: ...0 Figure 84 Automatic Transmission Workman Vehicles 1 Push forward 3 Hydraulic lift lock 2 Move left 4 Hydraulic lift lever 2 Move the hydraulic lift lock left to engage the lock Figure 83 or Figure 8...

Page 58: ...automatic transmission used in the manual mode verify that the monitor displays the correct application rate If needed adjust the application rate switch until the monitor displays the desired applica...

Page 59: ...a hand spray bottle of water or a toothbrush 1 Park the machine on a level surface engage the parking brake shut off the engine and remove the key 2 Set the master boom switch to the OFF position and...

Page 60: ...g a garden hose rinse off the outside of the sprayer with clean water 17 Remove the nozzles and clean them by hand Replace damaged or worn nozzles Calibrating the Sprayer Preparing the Machine for Cal...

Page 61: ...e calibration menu by pressing the right button on the info center C Select Flow Cal by highlighting Flow Cal and press the right button on the InfoCenter D In the next screen enter the known quantity...

Page 62: ...e the other person adjust the boom section bypass valves For machines with the optional throttle lock press down on the accelerator pedal until the engine reaches maximum engine speed and set the thro...

Page 63: ...machines without the optional throttle lock have 1 person press down on the accelerator pedal until the engine reaches maximum speed Note Have the other person collect samples from the sprayer nozzles...

Page 64: ...mp switch to the OFF position 11 Shut off the engine Spray Filter Recommendations Selecting a Suction Filter Standard Equipment 50 mesh suction filter blue Use the suction filter table to identify the...

Page 65: ...1 5 gpm 50 Blue As required for high viscosity chemicals or solutions or high application rates 30 Red Pressure Filter Table cont d Spray Nozzle Color Code flow rate Screen Mesh Size Filter Color Cod...

Page 66: ...ay 0 6 gpm 50 Blue White 0 8 gpm 50 Blue Blue 1 0 gpm 50 Blue Green 1 5 gpm 50 Blue The mesh size of the nozzle filters in this table are based on spray chemicals or solutions with the viscosity equiv...

Page 67: ...ours Lubricate the grease fittings Lubricate the boom hinges Every 200 hours Inspect all hoses and connections for damage and proper attachment Clean the flow meter more often when using wettable powd...

Page 68: ...nspect the air filter before filling the tank Inspect the engine cooling fins before filling the tank Check any unusual engine noises Check any unusual operating noises Check the tire pressure Check f...

Page 69: ...emove the retaining fasteners You can raise up the tank assembly to access to the engine and other internal components Pivot the boom extension forward to distribute the weight more evenly 1 Empty the...

Page 70: ...the boom control switches to raise the boom extensions to the TRANSPORT position Lubrication Greasing the Sprayer System Service Interval Every 100 hours Lubricate all bearings and bushings after eve...

Page 71: ...cal manufacturer s recommendations Ensure that as little skin as possible is exposed while using chemicals Use appropriate personal protective equipment PPE to guard against personal contact with chem...

Page 72: ...ousing Figure 101 g033577 Figure 101 1 Suction hose 2 Retainer 3 Remove the hose and hose fitting from the filter housing Figure 101 4 Remove the old suction filter from the filter housing in the tank...

Page 73: ...the drain cap onto the fitting at the bottom of the bowl and tighten the cap by hand Figure 103 Changing the Nozzle Filter Note Determine the appropriate nozzle filter mesh size that you need for your...

Page 74: ...y damage and replace it if necessary 5 Use a wrench on the flat sides of the actuator rod to immobilize it then loosen the jam nut to allow the eyelet rod to be adjusted Figure 106 g014220 Figure 106...

Page 75: ...it with the bolt and nut removed previously Repeat this procedure for each boom Cleaning Cleaning the Flow meter Service Interval Every 200 hours Yearly whichever comes first more often when using wet...

Page 76: ...84 6 Installing the Valve Actuator page 86 To clean the 3 section valves refer to the following sections 1 Removing the Valve Actuator page 76 2 Removing the Section Manifold Valve page 80 3 Cleaning...

Page 77: ...t secure the outlet fitting to the manifold coupling for the rate control valve Figure 111 g033585 Figure 111 1 Flange head bolt 1 4 x 3 4 inch 4 Retainer 2 Valve mount 5 Socket outlet fitting 3 Flang...

Page 78: ...ge master boom valve 4 Flange clamp 2 Remove the retainer that secure the quick disconnect socket to the manifold quick disconnect coupling for the agitation valve Figure 113 g214596 Figure 113 1 Flan...

Page 79: ...old master boom valve 6 3 pin connector valve actuator master boom valve 2 Remove the retainer that secure the 90 outlet fitting to the manifold coupling for the master boom valve Figure 115 g033591 F...

Page 80: ...move the retainers that secure the outlet fitting to the section valve manifold and the valve manifold to the bypass fitting Figure 117 g028238 Figure 117 1 Retainer 3 Socket outlet fitting 2 Socket b...

Page 81: ...lve closed 2 Remove the 2 end cap fitting assemblies from each end of the manifold body Figure 120 and Figure 121 g028243 Figure 120 Agitation Valve Manifold 1 Stem retainer 7 Back seating O ring 0 67...

Page 82: ...rings section valve manifold only end cap O rings back seating O rings and ball seat for damage or wear Figure 120 and Figure 121 Note Replace any damaged or worn O rings or seats 2 Apply grease to t...

Page 83: ...5 Assemble the rate control valve to the valve mount with the 2 flanged head bolts and 2 flanged locknuts Figure 123A that you removed in step 3 of Removing the Rate Control Manifold Valve page 77 an...

Page 84: ...e agitation valve to the valve mount with the flanged head bolt and flanged locknut Figure 124 that you removed in step 3 of Removing the Agitation Manifold Valve page 78 and torque the nut and bolt t...

Page 85: ...fitting 2 Socket bypass fitting 7 Retainer 3 Bypass fitting 8 Flange manifold section valve 4 Flange adjacent manifold agitation valve 9 Gasket 5 End cap fitting manifold valve assembly 10 Flange clam...

Page 86: ...ash the machine Pressure washing may damage the electrical system or wash away necessary grease at friction points Avoid excessive use of water especially near the control panel lights engine and the...

Page 87: ...the battery refer to 6 Disconnecting the Battery page 21 2 Separate the fuse block of the sprayer from the fuse block of the machine and disconnect the wiring between the 2 fuse blocks refer to 11 In...

Page 88: ...e jackstand and receiver and secure the clevis pin with a hairpin 5 32 x 2 5 8 inches 4 Thread a lock knob into the receiver and tighten the knob by hand Figure 130 5 Align the rear jackstand with the...

Page 89: ...e hoses at the high flow hydraulic panel and cap the fittings refer to the installation instructions for the Multi Pro WM Turf Sprayer Finishing Kit Automatic Workman Utility Vehicle Disconnect the sp...

Page 90: ...tem is damaged 6 Contact your Authorized Service Dealer A boom section does not turn off 1 The boom section valve is damaged 1 Disassemble the boom section valve refer to the section Cleaning the Spra...

Page 91: ...Schematics g209531 Flow Diagram Sprayer System Rev B 91...

Page 92: ...Notes...

Page 93: ...Notes...

Page 94: ...Notes...

Page 95: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 96: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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