Toro Multi Pro ExcelaRate 5800-G Operator'S Manual Download Page 85

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Problem

Possible Cause

Corrective Action

1. A thermal breaker in the fuse block

responsible for powering the actuator
has tripped due to overheating.

1. Wait for the system to cool down before

resuming operation. If the thermal
breakers trip repeatedly, contact your
Authorized Service Dealer.

A boom actuator is not operating properly.

2. A thermal breaker in the boom actuator

responsible for powering the actuator
has tripped or malfunctioned.

2. Contact your Authorized Service

Dealer.

Summary of Contents for Multi Pro ExcelaRate 5800-G

Page 1: ...Form No 3398 905 Rev C Multi Pro 5800 G Turf Sprayer with ExcelaRate Spray System Model No 41394 Serial No 316000001 and Up Register at www Toro com Original Instructions EN 3398 905 C...

Page 2: ...alifornia to cause cancer birth defects or other reproductive harm Introduction Read this manual carefully to learn how to operate and maintain your product properly The information in this manual can...

Page 3: ...Concern 50 Pre Maintenance Procedures 50 Jacking the Sprayer Up 50 Accessing the Engine 51 Lubrication 52 Greasing the Sprayer 52 Greasing the Boom Hinges 52 Greasing the Actuator Rod Bearings 53 Engi...

Page 4: ...Read the Operator s Manual and other training material before operating the machine Note If the operator s or mechanic s cannot read the manual language it is the owner s responsibility to explain thi...

Page 5: ...sible is exposed while using chemicals Use appropriate Personal Protective Equipment PPE to guard against personal contact with chemicals such as safety glasses goggles and or face shield respirator o...

Page 6: ...brupt maneuvers or other unsafe driving actions that may cause a loss of sprayer control Before backing up look to the rear and ensure that no one is behind you Back up slowly Watch out for traffic wh...

Page 7: ...ipping or rolling of the sprayer Do not suddenly apply the brakes when rolling backward as this may cause the sprayer to overturn Reduce speed and load when operating on rough terrain uneven ground an...

Page 8: ...etrate skin and cause injury requiring surgery within a few hours by a qualified surgeon or gangrene may result If major repairs are ever needed or assistance is required contact an Authorized Toro Di...

Page 9: ...t touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual decal107 8667 107 8667 1 Jacking 2 Jack point locations 3 Warning Read the Operator s Manual...

Page 10: ...ning wear hearing protection decal133 2758 133 2758 1 Tec Logic 2 A 8 Tec power 7 5 A 2 Tec power 7 5 A 9 Cruise control 10 A 3 Extra fuse slot 10 A 10 InfoCenter 1 A 4 Ignition 15 A 11 Boom and headl...

Page 11: ...ng stop the machine before entering or exiting 2 Falling crushing hazard no riders on tank keep arms and legs inside of the vehicle at all times use passenger hand holds decal120 0627 120 0627 1 Cutti...

Page 12: ...rom moving parts keep all guards and shields in place 7 To stop the engine press the brake ensure that the traction pedal is in the Neutral position set the parking brake release the brake stop the en...

Page 13: ...132 7689 1 Auto 7 Rinse system off 2 Spray mode 8 Sonic sensor on 3 Manual spray mode 9 Sonic sensor off 4 Foam marker on 10 Application rate increase 5 Foam marker off 11 Application rate decrease 6...

Page 14: ...ower the right boom 13 Left boom spray 2 Pump off 6 Speed control off 10 Raise the right boom 14 Center boom spray 3 Agitation on 7 Lower the left boom 11 Engine speed fast 15 Right boom spray 4 Agita...

Page 15: ...essure and application rate remains the same for all booms when you turn one or more booms off Refer to Calibrating the Boom Bypass Valves section in the Operation section 1 Checking the Boom Hinge Sp...

Page 16: ...Operating the Booms page 41 2 Removing the Shipping Bumper No Parts Required Procedure 1 Remove the bolts washers and nuts that secure the shipping bumper to the front chassis plate Figure 4 g028179 F...

Page 17: ...ump 2 Operator s seat 5 Tank lid 8 Battery 3 Fresh water tank 6 Chemical tank 9 Work lights g032457 Figure 6 1 Boom control cylinder 4 Fuel tank 7 Center boom section 2 Boom transport cradle 5 Hydraul...

Page 18: ...he pedal to slow and stop the machine Important Ensure that you allow the sprayer to come to a stop before switching between the Forward and the Reverse positions Note The farther you press the pedal...

Page 19: ...ade apply the parking brake and place blocks on the downhill side of the wheels Ignition Switch The ignition switch Figure 7 used to start and stop the engine has 3 positions OFF ON PREHEAT and START...

Page 20: ...i and kPa Master Boom Switch The master boom switch is located on the center console of the machine It allows you to start or stop the spray operation Press the switch to enable or disable the spray s...

Page 21: ...t the bypass valve to ensure that the pressure remains constant when cycling agitation on or off refer to Calibrating the Agitation Bypass Valve page 45 Agitation Throttle Valve The agitation throttle...

Page 22: ...tank Important Do not lengthen the hose to allow contact with the tank fluids The distance from the end of the hose to the uppermost water level should be within local regulatory limits g013787 Figur...

Page 23: ...Rinse system indicator on optional kit 10 Operator out of seat 14 Center boom section indicator on 3 Target application rate gpa 7 Agitation indicator on 11 Parking brake indicator 15 Left boom sectio...

Page 24: ...ost Rate Indicator The selected application rate boost rate indicator displays when either the selected application rate and or the boost rate are active Figure 15 Spray Pump Indicator The spray pump...

Page 25: ...ter by pressing and holding button 3 or 4 g034281 Figure 18 Note From the home screen press and hold buttons 1 and 2 simultaneously to select Rate 1 or press and hold buttons 4 and 5 simultaneously to...

Page 26: ...an increase or decrease agitation by pressing buttons 3 and 4 Changing Unit of Measure 1 Press button 2 on the Settings screen until you reach Display settings and then press button 4 to select Displa...

Page 27: ...each protected menu item Figure 23 g034289 Figure 23 Turning the InfoCenter PIN On or Off 1 Press button 2 on the Display settings screen until you reach PIN Settings then press button 4 to select PIN...

Page 28: ...n 4 to select PIN Change Figure 27 g034303 Figure 27 4 Enter your old PIN using buttons 1 to 4 and press button 5 when you complete the PIN Figure 25 Note The default PIN when you initially create you...

Page 29: ...tion before using the machine for the first time if you change the nozzles or as needed Note It is recommended to perform a nozzle uniformity test before starting a Flow Calibration 1 Set the machine...

Page 30: ...king brake 4 Press button 2 to move to the next step and to view the Speed Calibration screen 5 Mark off the desired distance before proceeding to the next screen 6 Press button 2 to move to the next...

Page 31: ...operation hours and when the next service is due Figure 34 g034304 Figure 34 To reset the Hours screen press and hold button 3 Figure 34 Diagnostics Screen To access the Diagnostics screen press butto...

Page 32: ...he About screen press button 2 on the Main Menu screen Figure 16 until you reach About and press button 4 to select About Figure 36 This screen displays the model number and serial number of your mach...

Page 33: ...s and gallons that you have sprayed in each sub area Figure 38 g034278 Figure 37 Total Area Screen 1 Total area sprayed acres 5 Total volume sprayed US gallons 2 Return to Home screen 6 Reset total ar...

Page 34: ...y pressing any of the InfoCenter keys Refer to the following table for all the InfoCenter advisories InfoCenter Advisory Table Condition Code Qualifier Display Text Start Prevented 2 Pump switch activ...

Page 35: ...p of the booms stored in the X position 231 cm 91 inches Ground clearance 18 4 cm 7 25 inches Wheel base 198 cm 78 inches Optional Equipment The Toro Company has optional equipment and accessories tha...

Page 36: ...NING If you operate the sprayer with poorly adjusted or worn brakes you could lose control of the sprayer resulting in serious injury or death to you or bystanders Always check the brakes before opera...

Page 37: ...for use Never use gasoline that contains more than 10 ethanol by volume such as E15 contains 15 ethanol E20 contains 20 ethanol or E85 contains up to 85 ethanol Using unapproved gasoline may cause pe...

Page 38: ...main tank with water 2 Check to see if there is any movement between the tank straps and the tank Figure 43 g028263 Figure 43 1 Rear tank strap 4 Forward tank strap 2 Bolt 5 Front of the machine 3 Fla...

Page 39: ...the bottom of the switch or remove your foot from the traction pedal and press the brake pedal Note The light on the switch turns off and the traction control returns to the traction pedal Stopping t...

Page 40: ...ted on the ROPS behind the passenger seat Figure 44 Note It supplies a source of fresh water for you to wash chemicals off your skin eyes or other surfaces in the case of accidental exposure To fill t...

Page 41: ...n be pushed out of the transport cradles If this occurs the booms will come to rest in a near horizontal position to the rear of the vehicle While the booms will not be damaged due to this movement th...

Page 42: ...ng when you turn the booms on Unclogging a Nozzle If a nozzle becomes clogged while you are spraying you can clean it using a hand spray bottle of water or a toothbrush 1 Stop the sprayer on a level s...

Page 43: ...idle 7 Ensure that the agitation switch is in the ON position 8 Set the pump switch to the ON position and use the application rate switch to increase the pressure to a high setting 9 Set the master b...

Page 44: ...below Nozzle Application Rate Table Nozzle Color SI Metric English Turf Yellow 159 L ha 17 gpa 0 39 gpk Red 319 L ha 34 gpa 0 78 gpk Brown 394 L ha 42 gpa 0 96 gpk Gray 478 L ha 51 gpa 1 17 gpk White...

Page 45: ...e FAST position 8 Use the application rate switch to adjust the sprayer system pressure to 689 kPa 100 psi 9 Turn the agitation switch to the OFF position and read the pressure gauge If the pressure g...

Page 46: ...standard procedure WARNING Towing at excessive speeds could cause a loss of steering control resulting in personal injury Never tow the sprayer at faster than 4 8 kph 3 mph Towing the sprayer is a 2 p...

Page 47: ...4 1 Front towing points g002214 Figure 55 1 Rear towing points 3 Release the parking brake 4 Tow the sprayer at less than 4 8 kph 3 mph 5 When finished close the tow valve and torque it to 7 to 11 N m...

Page 48: ...condition and wear of the tires Check the cooling system hoses for wear and damage Check the fan alternator belt Every 200 hours Change the engine oil including synthetic oil and oil filter Check fron...

Page 49: ...itch operation Check the fuel level Check the engine oil level Check the hydraulic fluid level Check the coolant level Inspect the air filter Inspect the radiator and oil cooler for debris Check for a...

Page 50: ...f the sprayer should be 25 mm 1 inch off the ground with the rear axle supported on jack stands DANGER A sprayer on a jack may be unstable and slip off of the jack injuring anyone beneath it Always re...

Page 51: ...flange rear heat shield 2 Align the holes in the forward heat shield with the threaded holes in the chassis Figure 59 3 Assemble the forward heat shield to the machine with the 6 hex head bolts and 6...

Page 52: ...e Note The grease fittings positions are illustrated in Figure 61 and Figure 62 g018935 Figure 61 Pump Center 1 Grease point g002218 Figure 62 There are 3 fittings inside each front wheel 1 Grease poi...

Page 53: ...lower the boom to the ground Figure 64 4 Inspect the pin for any damage replace if necessary g013780 Figure 64 1 Actuator 4 Cotter 2 Actuator rod 5 Pin 3 Boom pivot pin housing 5 Manipulate the actuat...

Page 54: ...rod into the detent in the prop rod guide slot 3 Clean the dust cap and air cleaner body Figure 66 g028188 Figure 66 1 Dust cap 4 Air cleaner body 2 Latch dust cap 5 Dust valve 3 Air filter element 4...

Page 55: ...coolant overflow tank up and off the tank support bracket Figure 67 g032541 Figure 67 1 Coolant overflow tank 5 Air filter element 2 Tank support bracket 6 Dust valve 5 to 7 o clock position 3 Latch d...

Page 56: ...F SAE20 or SAE10W 30 0 C to 20 C 32 F to 4 F SAE10W or SAE10W 30 Toro Premium Engine Oil is available from your distributor in either 15W40 or 10W30 viscosity Refer to the Parts Catalog for part numb...

Page 57: ...pter and turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten the filter an additional 1 2 turn Figure 69 Note Do not over tighten the oil filter 9 Wipe clean...

Page 58: ...valve until it is fully seated in the seal for the valve cover fitting Figure 71 5 Lower the driver s seat Fuel System Maintenance DANGER Under certain conditions fuel and fuel vapors are highly flamm...

Page 59: ...el pump sending unit Figure 72 4 Slide the locking sleeve of the fuel hose coupling away from the fitting of the fuel pump sending unit and remove the coupling and hose from the fitting Figure 72 Note...

Page 60: ...ing unit into the opening in the tank Figure 73 and Figure 74 3 Install the seal and nut over the fuel pump sending and onto the neck of the fuel tank and tighten the nut hand tight Figure 73 4 Connec...

Page 61: ...will need to connect the fuel hose and electrical connectors to the fuel pump and sending unit refer to Installing the Fuel Pump and Sending Unit page 60 5 Fill the tank with fresh clean fuel Bleedin...

Page 62: ...ode resulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Always reconnect the positive red battery cable before reconnecting the...

Page 63: ...ng ensure that it is fully charged Drive System Maintenance Inspecting the Wheels Tires Service Interval After the first 8 hours Torque the wheel lug nuts Every 100 hours Torque the wheel lug nuts Eve...

Page 64: ...Interval Every 200 hours Yearly whichever comes first The toe in should be 0 to 3 mm 0 to 1 8 inch 1 Check and fill all tires refer to Checking the Tire Pressure page 36 2 Measure the distance between...

Page 65: ...Check the engine coolant concentration as directed by the coolant manufacturer Checking the Coolant Level Service Interval Before each use or daily Check the level of coolant in the radiator and the e...

Page 66: ...and remove the key from the starter switch 2 When the engine is cool remove the radiator cap Figure 82 3 Place a large drain pan under the radiator 4 Open the drain valve and drain the coolant into th...

Page 67: ...length 7 Tighten the front nuts Belt Maintenance Servicing the Alternator Belt Service Interval After the first 8 hours Every 100 hours Check the condition and tension of the alternator cooling fan b...

Page 68: ...from reputable manufacturers who will stand behind their recommendation High Viscosity Index Low Pour Point Anti wear Hydraulic Fluid ISO VG 46 Material Properties Viscosity ASTM D445 cSt 40 C 44 to...

Page 69: ...vel to the upper mark 6 Install the dipstick cap into the tank and secure Servicing the Hydraulic Fluid If the fluid becomes contaminated contact an Authorized Toro Distributor to have the system flus...

Page 70: ...aulic Fluid page 69 Important Using any other fluid may void the warranty on some components WARNING Hot hydraulic fluid can cause severe burns Allow the hydraulic fluid to cool before performing any...

Page 71: ...mical warning labels and Material Safety Data Sheets MSDS for all chemicals used and protect yourself according to the chemical manufacturer s recommendations For example use appropriate Personal Prot...

Page 72: ...owl to drain completely 4 Rotate the bowl counterclockwise and remove it from its filter head Figure 91 5 Remove the old pressure filter element Figure 91 Note Discard the old filter 6 Check the O rin...

Page 73: ...Spray System Schematic g034336 Figure 92 73...

Page 74: ...r rod 5 Pin 3 Boom pivot pin housing 3 Lift up on the boom remove the pin and slowly lower the boom to the ground Figure 93 Note Inspect the pin for any damage and replace if necessary 4 Use a wrench...

Page 75: ...r fins Important Do not spray water into a hot engine compartment as it may damage the engine 1 Position the sprayer on a level surface set the parking brake stop the pump stop the engine and remove t...

Page 76: ...em port 2 Retainer 3 Remove the actuator from the manifold valve Removing the Agitation Manifold Valve 1 Remove the clamps gaskets quick connect and quick connect pin that secure the manifold for the...

Page 77: ...Flange reducer coupling 4 Gasket 2 Manifold section valve 5 Flange clamp 3 Flange adjacent section valve 2 Remove the retainer that secures the section valve manifold to the bypass fitting Figure 100...

Page 78: ...cap fitting assemby and quick connect from each end of the manifold body Figure 103 and Figure 104 g032550 Figure 103 Agitation Valve Manifold 1 Stem retainer 7 Back seating O ring 0 676 inch 0 07 inc...

Page 79: ...utlet fitting O rings section valve manifold only end cap O rings back seating O rings ball seat for damage or wear Figure 103 and Figure 104 Note Replace any damaged or worn O rings or seats 2 Apply...

Page 80: ...th a clamp tightened hand tight B ofFigure 106 6 Align a gasket between the flanges of the agitation valve manifold and the reducer coupling B ofFigure 106 7 Assemble the agitation valve manifold gask...

Page 81: ...he machine Pressure washing may damage the electrical system or wash away necessary grease at friction points Avoid excessive use of water especially near the control panel lights engine and the batte...

Page 82: ...d J Check the condition of all spray hoses Note Replace any hoses that are worn or damaged K Tighten all hose fittings L Paint all scratched or bare metal surfaces paint is available from your Authori...

Page 83: ...Contact your Authorized Service Dealer 6 Loose wires or poor connections 6 Check and tighten wire connections The engine starts but does not keep running 7 The cylinder head gasket is broken 7 Contact...

Page 84: ...haft or wheel hub key is damaged 4 Contact your Authorized Service Dealer Troubleshooting the Spray System Problem Possible Cause Corrective Action 1 The electrical connection on the boom valve is dir...

Page 85: ...eating 1 Wait for the system to cool down before resuming operation If the thermal breakers trip repeatedly contact your Authorized Service Dealer A boom actuator is not operating properly 2 A thermal...

Page 86: ...Notes...

Page 87: ...Notes...

Page 88: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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