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Machine Operation

Chapter 2

AA83766

User Manual - Haas Mini Mill

1

2. MACHINE OPERATION

The operation of the machine is made through a mobile panel (ARL SMS panel) and the panel of the Haas

machine (Haas panel).

Simatic Mobile Panel

1.  Simatic mobile panel.
2.  Touch screen.
3.  Emergency stop button.
4.  Reset function touch.
5.  Power off function touch

6.

Power on function touch

Figure 2.1

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Summary of Contents for Haas Mini Mill

Page 1: ...Haas Mini Mill User Manual AA83766 ...

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Page 3: ...USER MANUAL HAAS MINI MILL AA83766 00 Report MANUAL No AA83766 00 Language E Date December 2014 Department Doc Author JCl SPh ...

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Page 5: ...ilité pour toutes erreurs éventuelles contenues dans ce document Ci riserviamo il diritto di modificare le informazioni contenute nel presente manuale senza preavviso e non ne assumiamo nessuna responsabilità quanto ad eventuali errori che potrebbero esservi accidentalmente introdotti Las informaciones contenidas en este documento pueden ser modificadas sin previo aviso Nosotros declinamos toda re...

Page 6: ...DE MODIFICATION ÄNDERUNGSANGABEN REVISION CONTROL SHEET AA83766 00 Date Datum Date Modification Änderung Revision Description Beschreibung Description 2014 November 00 SPh JCl Creation based on TEM documents ...

Page 7: ...TABLE OF CONTENT ...

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Page 9: ...pply of the AMP 4 Emergency Stop Button 4 ISO Programs on the PM 5 Automatic Mode 6 Robot Loading Mode 6 Operator Mode 7 Service Mode 8 Pneumatic Items Test 8 Move of the Sample Support 9 Machine Equipped with a Chip Collector 9 Setting Mode 10 Programs 10 Load Unload a Milling Head in the PM 11 Alarms Display and Acknowledgement 12 System Alarms 12 PLC Alarms 13 Special PLC Alarms 13 3 DIALOGUE B...

Page 10: ...SETTING 3 8 Robot door delays 10 SETTING 4 8 Vice delays 11 SETTING 5 8 Holders delays 12 SETTING 6 8 Position parameters 1 13 SETTING 7 8 Position parameters 2 15 IN OPERATOR MODE THE TEMPO CAN NOT BE MODIFIED 15 SETTING 8 8 Miscellaneous 16 SYSTEM DIALOGUES 17 SYSTEM 1 4 Screen 17 SYSTEM 2 4 Users 18 SYSTEM 3 4 advanced 19 SYSTEM 4 4 infos 20 4 ALARMS MANAGEMENT 1 ACTION AFTER AN ALARM 1 ALARMS ...

Page 11: ...1 INTRODUCTION ...

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Page 13: ...ors It gives complementary information and particular handlings concerning the preparation machine Warning This manual is an additional document of the mechanical electrical and electronical suppliers own manuals It does not replace the suppliers manuals Only the specific handlings and particularities of this machine are described here Abbreviation Used PLC Programmable Logic Controller MMI Man Ma...

Page 14: ...P Electronic Control The items added on the Haas Mini Mill are controlled by a Siemens S7 300 PLC and through a Siemens TP177mobile panel This document describes all the items and their interactions with the Haas Mini Mill PLC AMP Manage communication with the Haas Mini Mill Manage communication with the automatic system TMO Manage the digital I O Interface between the display and the external wor...

Page 15: ...2 MACHINE OPERATION ...

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Page 17: ...he operation of the machine is made through a mobile panel ARL SMS panel and the panel of the Haas machine Haas panel Simatic Mobile Panel 1 Simatic mobile panel 2 Touch screen 3 Emergency stop button 4 Reset function touch 5 Power off function touch 6 Power on function touch Figure 2 1 ...

Page 18: ...e Start Up Procedure The main power switch on the principal rack of the PM must be on Press on the POWER ON button of the Haas panel 3 on the Haas panel above Remove all ES that could be on Wait that the ARL SMS mobile panel screen shows MILLING 1 2 ROBOT Press on the POWER ON function touch of the Simatic mobile panel to switch on the AMP 6 or on figure 2 1 Press on the RESET button as long as yo...

Page 19: ...R ON function touch of the Simatic mobile panel to switch on the AMP 6 or on figure 2 1 On the Haas Control Panel press on the RESET button 9 on figure 2 2 until no error are displayed Open and close the Operator Door as instructed on the screen Press on POWER UP RESTART 10 on figure 2 2 this will initialize the XYZ axis On the Simatic mobile panel go in SYSTEM 2 4 Users and log yourself in with t...

Page 20: ...the circuit breaker of the 24 VDC supply 3Q3 Press the buttons 4 and 6 on the Simatic mobile panel see figure 2 1 to reset all the error on the top of the screen At the start up the language is set in French To change the language press SYSTEME and the select the desired flag In the example below the English language has been selected Figure 2 4 Emergency Stop Button By pressing the ES on the Sima...

Page 21: ... is the main program that calls the sub ISO programs depending on the type of milling In case of handling of the programs of the PM check that the program 50 is still selected at the end of the operations Figure 2 5 On the Haas Control Panel Press LIST PROG then select the program 50 with the arrows of the cursor Press SELECT PROG and WRITE ENTER Figure 2 6 ...

Page 22: ...ress START to start the working cycle with the robot 3 If a sample is present in the vice at the cycle start Figure 2 8 This above screen will appear to ask the operator to Remove sample from the vice Close the door of the machine Press START once the sample is out to start the work cycle with the robot 4 The axes of the PM as the positioning axle of AMP move to the robot loading position 5 Now th...

Page 23: ...n the Simatic mobile panel enter the parameters No ID select the sample id No Programme Prg select the milling program Diameter define precisely the sample diameter especially in case of chamfer Select the options Vice strength Normal or low Type of sample production or SCT 3 On the mobile panel press START to launch the milling cycle It is imperative to define the sample diameter whether a chamfe...

Page 24: ...een will appear to ask the operator to Remove any previous sample from the vice Place a new sample Close the PM door 5 On the Simatic mobile panel press START to launch the milling cycle Service Mode Pneumatic Items Test 1 On the Simatic mobile panel select SERVICE 1 2 Pneumatic Figure 2 11 2 On the Simatic mobile panel press on the different commands to move the pneumatic items ...

Page 25: ...nel press High and Down commands to move the sample holder set the speed of the holder with the scale on the right 3 Press on Cleaning position to move the table away to remove the sample chips Machine Equipped with a Chip Collector 1 On the Simatic mobile panel select SERVICE 3 3 Chip collector Figure 2 13 2 On the Simatic mobile panel press commands to move the chips collector items ...

Page 26: ... create or to modify 3 On the Simatic mobile panel press Load the parameters of the programs will be shown 4 On the Simatic mobile panel set the milling parameters for each passes Tool number Spindle speed Feed speed Depth 5 On the Simatic mobile panel if a chamfer is required set the milling parameters Tool number Spindle speed Feed speed Depth If you do not want to do a chamfer or a pass set 0 f...

Page 27: ... to remove or insert tools while in Hand Jog or MDI mode Select the Hand Jog mode by pressing HAND JOG The black Tool Unclamp button on top of the spindle will become active If required move the Z axis up to make room for the tool Open the Operator Door Grab the inserted tool if present Press the black Tool Unclamp button on the Z axis This will release the inserted tool so be sure to support it R...

Page 28: ...ledgement There are 3 types of alarms System alarms PLC alarms Special PLC alarms System Alarms The system alarms are generated by the screen or the PLC They display a window in the middle of the screen with a message This window disappears automatically after few seconds Example Figure 2 16 ...

Page 29: ...e cause has also disappeared some others must be acknowledged with the RESET button Only the 2 last alarms are displayed Figure 2 17 To see the list of alarms touch the top of the screen Figure 2 18 To go back to the main screen press on Back Special PLC Alarms Alarms of the machine generated by the PLC they request a special acknowledgement Those alarms display on the screen and give the procedur...

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Page 31: ...3 DIALOGUE BOXES DESCRIPTION ...

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Page 33: ...ON Generalities Dialogue Window Output Figure 3 1 You can observe The dialogue title on yellow background at the top of the dialogue box The navigation buttons at the bottom of the dialogue box In case of an alarm the title is replaced by the alarm on a red background like the below example Figure 3 2 ...

Page 34: ... you can modify various parameters in the dialogue box Editable parameters are on white background fields like on the example below Figure 3 3 If you touch an editable parameter an edition dialogue pops up Min and Max value may be displayed Figure 3 4 Once the value is entered press on f to validate and return to the previous dialogue ...

Page 35: ...n sent by SMS is displayed Parameter Description sample ID Sample ID sent by SMS Program No Program to be used sent by SMS Diameter Sample diameter sent by SMS Vice strength Tightening pressure sent by SMS Sample Type Display of sample type requested by SMS Buttons Button Action START Cycle start with robot load STOP Stop cycle ...

Page 36: ...rst to avoid any collision Acknowledge By the operator Correction Remove sample close the door and press START Remark Robot cycle never starts with a sample in the vice Page AUTOMATIC 2 2 Operator Figure 3 6 Editable fields Parameter Description Value example Min Max Descri Sample ID 1 1 30000 Prg Prog selection 10 1 150 Sample diameter Diameter setting 30 mm 10 mm 50 mm Vice strength Pressure of ...

Page 37: ...ter 3 AA83766 User Manual Haas Mini Mill 5 Buttons Button Action START Cycle start with robot load STOP Stop cycle Vice Strength Normal Low Activate normal or low pressure Type of sample Prod SCT Selection of production or SCT sample ...

Page 38: ...tton Item Action Robot door Open Robot door opening Robot door Close Robot door closing Vice Open Vice opening Vice Close Vice closing Clamping High Clamp position high Clamping Down Clamp position down Blow 1 OFF ON Blowing 1 off or on Vice strength Normal Low Activate normal or low pressure Blow 2 OFF ON Blowing 2 off or on and Show the state of the item ...

Page 39: ...e button is pressed the holder can goes up maximum to 60 mm Down Single press on the button The holder goes down once following the defined speed Continuous press on the button The holder goes down once as long as the button is pressed the holder can goes up maximum to 0 mm Cleaning position Table position to remove sample chips Editable fields Parameter Description Value example Min Max Cursor Cu...

Page 40: ...meters of the program NoCharge Editable fields Parameter Description Value example Min Max Prog No Display of program number 10 1 150 Chamfer Display of chamfer 1 active 0 not active 0 0 1 Tool No Display tool number tool defined by Thermo 50 1 9999 Spindle rpm Spindle speed 1000 100 6000 Feed mm min Feed speed 500 10 10000 Depth mm Depth 0 20 0 01 5 00 In operator and service engineer mode only a...

Page 41: ...rom 1 to 99 The Save and Load buttons are not visible Only the prog No can be changed SETTING 2 8 Tool management Figure 3 10 Buttons Button Action Save Save the data of the different parameters Tool change Change the tool following the selected pocket Load Load the displayed Reset operator mode only Reset the completed cycles ...

Page 42: ... defined by Thermo 50 0 9999 Max life time Display max life time cycles 5000 0 30000 Completed cycles Display completed cycles 102 0 30000 Length Display the length of the tool in mm 25 0 200 Diameter Display the diameter of the tool in mm 30 0 100 In operator mode The Save and Load buttons are not visible Only the pocket number can be changed The Reset button is visible SETTING 3 8 Robot door del...

Page 43: ...ts If the high sensor of the door piston does not detect within this tempo an alarm is displayed T aknowledge door closed On door closed request and aknowledge of the low sensor of the door piston this tempo starts once over the closing cycle is aknowledged T aknowledge door open On door open request and aknowledge of the highlow sensor of the door piston this tempo starts once over the opening cy...

Page 44: ...he vice is not open within this tempo an alarm is displayed T aknowledge vice closed On vice closed request and aknowledge of To this tempo starts once over the closing cycle is aknowledged T aknowledge vice open On door open request and aknowledge of To this tempo starts once over the opening cycle is aknowledged T reserve Not used T Collector cleaning set the time needed to evacuate the collecto...

Page 45: ...within this tempo an alarm is displayed T aknowledge clamp down On clamp down request and if high sensor of the clamp is off the tempo starts when over the descent of the clamp is aknowledged T aknowledge clamp up On clamp down request and if high sensor of the clamp is on the tempo starts when over the ascent of the clamp is aknowledged T Interval pot Time out between the detection of two pot to ...

Page 46: ...by the operator Start measuring Position of the sample support at the start of the measuring cycle Measure Position of the sample support at the end of the measurie it will reach this position if no sample detected Clearing Position of the sample support during the milling Editable fields Parameters Position example Speed example Robot loading 60 00 mm 10 000 mm min Robot unloading 60 00 mm 10 000...

Page 47: ...le Height calculation constant The height calculation constant always positif correspond to the position of the sample support if the measure is done without sample Measuring Position Position of the sample support when the clamp detects during the measuring cycle Sample height Height of the measured sample Eccentric Radius Only if vice version 1 Editable fields Parameters Position example Speed e...

Page 48: ...e tihghtening of the sample in the vice to better support it Clearing the support after machining Sample support at the lowest position during milling Must be off on machine with vice version 2 Blowing during machining Blowing 1 and 2 on the sample during the milling to remove any chips Machine connected with the robot Sample delivery by the robot available Option chip collector Chip collector ava...

Page 49: ... Figure 3 16 In this window you can Change the language of the HMI Set the contrast of the screen Set the touch screen calibration Buttons Button Action Current language French English German Spanish Decrease increase the contrast of the screen Touch screen calibration Open the touch screen calibration window ...

Page 50: ...cess Operator Limited access no modification for tools programs 1 to 99 tempos position parameters IP adresses Field service engineer Limited access no modification for programs 1 to 99 ARL Full access TEM Full access At start up ofthe machine the Operator level is selected When connected to another user level than operator the square symbol connected is blinking in green and black to indicates th...

Page 51: ...of the user Buttons Button Action Connect Allows to connect to the PLC with the registered username and password Disconnect Allows to disconnect from the PLC and to come back to the operator user level SYSTEM 3 4 advanced Figure 3 18 In this window you can Configure the IP parameters of the ethernet card of the AMP Access to the configuration window of the mobile panel Go in transfert mode to inst...

Page 52: ...y of the number of port of the Ethernet card of the AMP 2000 Buttons Button Action IP config activation Save and activate the IP parameters registered in the editable fields Configuration panel Open the configuration window of the mobile panel HMI transfer Set the mobile panel to wait for transfer In operator mode IP Config Activation Configuration panel and HMI transfer buttons are not visible Th...

Page 53: ...4 ALARMS MANAGEMENT ...

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Page 55: ...4 ALARMS MANAGEMENT ...

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Page 57: ...le then report out to the Thermofisher service Alarms Classification When a default is detected the PLC generate an alarm Those alarms may be of different level of importance following the type of the root cause Those different levels of importance are called alarm category Each category of alarm generate several specific reactions of the system The program manage the following categories Category...

Page 58: ...er messages are displayed and take actions Check that no ES are pressed Check that either the door relay 32K0 or robot door relay 33K0 is closed Ccheck that the PLC output Q10 1 PLC OK is activated If not a message should explain the reason Check that the relays 30K7 and 30K8 driven by Q10 1 output are activated Check if the 30K4 and 30K5 relays ES are ok Check if the 30K0 relay is ok Remarks 2 Am...

Page 59: ...e By the operator Corrections Check the air air pressure is at 6 bars on 201A3 Festo unit Remarks 6 Both door are open 8 Explanations HAAS door and robot door are open Acknowledge By the operator Corrections Close manually the HAAS door Reset and power back on Remarks An ES will be created but before relaunching the cycle move the robot out of the HAAS if it is inside 10 Défaut of transmission RS2...

Page 60: ...emarks 17 Height measurement error 3 Explanations There is no sample on the sample support or it is smaller than 8 mm or greater that the measurement range of the sample support Acknowledge By the operator Corrections Check that there is a samplée on sample support Check the sensor on the clamp Remarks 20 Défault on the robot door opening 3 Explanations During the opening of the robot door the upp...

Page 61: ...risation To alarm robot door closed default Operate the robot door manually to check the good functionning of it Remarks 22 Opening of robot door impossible 8 Explanations The opening of the robot door is impossible because HAAS door is open Acknowledge By the operator Corrections Close HAAS door Remarks 23 Closing of robot door impossible 8 Explanations Impossible to close robot door Acknowledge ...

Page 62: ... pressostat 48A7 is lower than the set limit Acknowledge By the operator Corrections Check and set the pressure A on the pressure controlvalve 203V3 to be higher than the one set on the pressostat 48A7 Check the vice pneumatic system Remarks 40 Défault on clamping down 3 Explanations During the clamping down in automatic mode the upper sensor has not been desactivated within the temporisation Ackn...

Page 63: ...arm défault on clamp up Operate manually the clamp to check the functionning Remarks 42 Clamping down impossible 8 Explanations Impossible to operate the clamp down Acknowledge By the operator Corrections Check the piston Remarks 43 Clamping up impossible 8 Explanations Impossible to operate the clamp up Acknowledge By the operator Corrections Check the piston Remarks 52 Tool not present in the ma...

Page 64: ...e Remarks 60 Haas not in MEM mode 8 Explanations Wrong mode selected on the HAAS Acknowledge By the operator Corrections Press MEM on the HAAS panel Remarks 61 Haas door open 8 Explanations The HAAS door is open Acknowledge By the operator Corrections Close the HAAS door Remarks 62 Haas cycle already on 8 Explanations The HAAS machine is already in cycle Acknowledge By the operator Corrections Wai...

Page 65: ...Corrections Wait for the SMS station to be ready Remarks 65 Robot not in position 8 Explanations The robot is in the PM Acknowledge By the operator Corrections Wait fo the robot to be out of the PM Remarks 81 Attention tool life of pot 1 nearly over 8 Explanations The tool life time of pot 1 has reached 80 of its set max life time Acknowledge Automatically as soon as a new tool is configured in po...

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Page 68: ...Thermo Fisher Scientific Inc 81 Wyman St P O Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com Thermo Fisher Scientific Ecublens SARL Switzerland is ISO certified ...

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