Terberg OmniDEL Original Instructions Manual Download Page 2

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FOREWORD

• General

• Guarantee

• Operator requirements

• Description of sections

• Symbols used

1. INTRODUCTION

1.1

Description of the bin lift system

1.2

Technical specifications Omni

DEL &

Omni

DEL e

Bin and bin lift information

2. SAFETY

2.1

General safety instructions

2.2

Safety instructions applying while using
the bin lift system

2.3

Safety instructions applying during
maintenance and repair

2.4

Warning signs

3. TRANSPORT and STORAGE

3.1

General

4. INSTALLATION and COMMISSIONING

4.1

Dimensions of the bin lift

4.2

Assembly of the bin lift system on the
body of the refuse collection vehicle

4.3

Safety light screen (optional)

4.4

Coupling greasing system to a body
greasing system (optional)

4.5

Assembly advice footboards (optional)

4.6

Hydraulic connection Omni

DEL

4.7

Hydraulic connection Omni

DEL e

4.8

Electrical connection to compactor body
Omni

DEL and OmniDEL e

4.8.1 Explanation of cable loom connection pins

4.9

Battery connection Omni

DEL e

5. OPERATING

5.1

Important components

5.2

Daily checks

5.3

Omni

DEL( e) with “Teardrop” catcherbar

5.3.1 Loading 2-wheel bins

5.3.1.1 MANUAL loading 2-wheel bins,

capacity 80-360 litres EN 840-1

5.3.1.2 AUTOMATIC loading 2-wheel bins,

capacity 80-360 litres EN 840-1

5.3.2 Loading 4-wheel containers

5.3.2.1 Automatic 4-wheel container recognition
5.3.2.2 4-wheel containers with FLAT lid,

capacity 500, 660 and 770 litres EN 840-2

5.4

Omni

DEL( e) with 2-position catcherbar

5.4.1 Loading 2-wheel bins

5.4.1.1 MANUAL loading 2-wheel bins,

capacity 80-360 litres EN 840-1

5.4.1.2 AUTOMATIC loading 2-wheel bins,

capacity 80-360 litres EN 840-1

5.4.2 Loading 4-wheel containers

5.4.2.1 Automatic 4-wheel container recognition
5.4.2.2 4-wheel containers with FLAT lid,

capacity 500-1280 litres EN 840-2

5.4.2.3 4-wheel containers with ROLL top,

capacity 770 and 1100 litres EN 840-3

5.5

DIN pick-up arms (optional)

5.6

Shake function 2-wheel bins (green waste) 31

5.7

Setting compacting 2-wheel bins (optional) 32

5.8

Single man trade 4-wheel containers

5.9

Semi-automatic function 4-wheel
containers (optional)

5.10 Loading bags / bulky waste

5.11 Travel height

5.12 Safety provisions

5.12.1  General
5.12.2  Emergency stop button
5.12.3  Resetting the emergency stop
5.12.4  Becoming trapped
5.12.5  Underwalk Protection Device (RPD)

5.13 Diagnostic System

5.13.1  Home screen / messages
5.13.2  Monitor
5.13.3  Bin counter (optional)
5.13.4  Configuration
5.13.5  Settings

6. MAINTENANCE and CLEANING

6.1

General

6.2

Daily maintenance

6.3

Weekly maintenance

6.4

Maintenance: 6-weekly

6.5

Maintenance: annual

6.6

Maintenance: every 2-years

6.7

Maintenance schedule

6.8

Supplementary maintenance Omni

DEL e 53

7. DECOMMISSIONING (DISPOSAL)

8. APPENDICES

8.1 Electrical connections and components

8.2 Hydraulic connections and components

8.3 Special tools

8.4 Trouble shooting

Alarm messages

Spare parts book

101

Terberg Machines B.V. IJsselstein, The Netherlands

electronically, mechanically, by print, photoprint, microfilm or any other means without prior written permission from the publisher.

Page

Summary of Contents for OmniDEL

Page 1: ...hone 31 30 2100 600 Telefax 31 30 2100 610 Homepage www terbergmachines nl E mail info terbergmachines nl Translation of the original instruction Issue date 07 2017 The original Dutch version article code 313000 can be obtained from Terberg Please send an e mail to info terbergmachines nl OMNIDEL OMNIDEL e ...

Page 2: ... capacity 80 360 litres EN 840 1 5 4 1 2 AUTOMATIC loading 2 wheel bins capacity 80 360 litres EN 840 1 5 4 2 Loading 4 wheel containers 29 5 4 2 1 Automatic 4 wheel container recognition 5 4 2 2 4 wheel containers with FLAT lid capacity 500 1280 litres EN 840 2 5 4 2 3 4 wheel containers with ROLL top capacity 770 and 1100 litres EN 840 3 5 5 DIN pick up arms optional 31 5 6 Shake function 2 whee...

Page 3: ...nnel Symbols used NOTE Additional information CAUTION If these instructions are not followed this may result in slight to average injury and or damage to the product or the environment WARNING If these instructions are not followed this may result in serious or fatal injury and or serious damage to the product or the environment The user manual has the following sections Introduction A description...

Page 4: ...eproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 1 8 Position button control station R H 2 8 Position button control station L H 3 Safety arm 4 Startsensor 5 Pick up comb A B 11 Sensor 4 wheel container recognition 12 Diagnostic Sys...

Page 5: ...Amps Oil flow 40 60 litres minute Working pressure PTO Min 180 bar Max 250 bar Return pressure Max 2 0 bar Quick release couplings DIN 25 ISO 72141 1 2 wheel bins 4 wheel containers flat lid Capacity 80 360 litres 500 660 and 770 litres According to standard EN 840 1 EN 840 2 Lifting capacity 1000N 100 kg 3500N 350 kg Cycle time excl dwell time 6 0 seconds 11 seconds Time in tipping position Adjus...

Page 6: ...visions are damaged they must be repaired or replaced immediately by original parts Under no circumstances may the cycle speeds set by the manufacturer be changed Under no circumstances may the lifting forces set by the manufacturer be changed Operating and safety decals must be present and properly legible Actions that override the safety provisions are expressly forbidden The lifting chairs shou...

Page 7: ...g Clean these parts and keep as dry as possible For example with a broom Never clean the bin lift using defrosting liquids 2 3 Safety instructions applying during maintenance and while carrying out repairs Maintenance and carrying out of repairs is only permitted for qualified technical personnel Faults that have been observed must be repaired before the bin lift is taken back into service During ...

Page 8: ...sk of injury Do not stand under the lifting chair on safety arm L H Do not stand under the lifting chair on safety arm R H ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prio...

Page 9: ...95 kg depending on configuration OmniDEL e 655 kg depending on configuration Use a mobile hoist with minimum lifting capacity of 1000 kg and a hoist beam Raise the bin lift using the lifting points provided Lay the bin lift flat on the ground ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or publi...

Page 10: ...tem or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 4 Installation and commissioning 4 1 Dimensions of the bin lift 1774 935 Veiligheidsarmen ingeklapt 1996 1200 mm is ideaal 1364 500 1767 1504 300 Safety arms folded 1200mm ideal ...

Page 11: ...red in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher Free space from the edge of the hopper plate 850mm 8 5 0 172 191 Necessary space for tilted 120 litre 2 wheel bin ...

Page 12: ...e or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 56 341 915 555 Necessary space for tilted 770 litre 4 wheel container ﬂat lid Necessary space for tilted 1100 litre 4 wheel container roll top ...

Page 13: ...t the back of the refuse collection vehicle Fit a guide plate between these supports at a minimum angle of 45 this plate is to guide the tipped waste into the hopper Make sure that the lifting chairs are in the lowest position before beginning to lift Connect the bin lift to a hoist beam Raise the bin lift to build on height using a lifting installation with minimum lifting capacity of 1000 kg Pos...

Page 14: ... of 140cm above ground level From that moment the chair in the way it is designed blocks access to the hopper Extra compacting Because of the extra interruptions to the compactor system the bin lift sends the compactor system an additional single starting pulse As soon as the lifting chair lowers down during the automatic cycle the compactor carries out one extra movement 4 4 Coupling greasing sys...

Page 15: ...microfilm or any other means without prior written permission from the publisher 4 5 Assembly advice footboards optional 2382 1200 mm is ideaal 450 500 2000 300 450 450 350 If the bin lift is fitted with a weighing system the space between the footboard and the weighing computer must be checked this must be 2000 mm standard EN 1501 5 The sensors of the footboards must be connected according to the...

Page 16: ...other so that leakages and consequent damage are prevented Remember that the hydraulic system is filled with hydraulic oil under pressure when working on the hydraulic system The hydraulic couplings on the bin lift are positioned at the top right of the bin lift The quick release couplings are in accordance with DN25A ISO72141 1 The return connection is fitted with a hydraulic hose ø22 mm and leng...

Page 17: ...ompactor Press the compactor system start button The compactor must now operate as a hold to run system as soon as the start button of the compactor installation is released the compactor must stop Check that the emergency stop switches of the compactor installation are working properly and that the emergency stop buzzer in the cabin also works Reset the emergency stop switches and check again tha...

Page 18: ...ly in 24 V direct from chassis 5 Amps maximum 2 Supply Power supply in 24 V direct from chassis 5 Amps maximum linked with pin 1 3 Gnd Ground Mass chassis 3 Amps maximum 4 Gnd Ground Mass chassis 3 Amps maximum linked with pin 3 5 Input Reverse gear engaged 24 V 6 Output Chairs low position out of travel position 24 V 7 Bus CleAN open CAN L 8 Input Emergency stop circuit 1 Loop 1 input from the RC...

Page 19: ...Input Footboards OCCUPIED 0V 6 Output Clash between bin lift and packer plate info to RCV that container is within reach of packer plate 24 V packer plate stops as soon as the container is out of reach of the packer plate an extra start signal compaction cycle is given 7 Bus CleAN open CAN L 8 Not connected 9 Not connected 10 Not connected 11 Not connected 12 Input Emergency stop control system no...

Page 20: ...ed with a two pole plug at the top right of the bin lift Start laying the cable from the 2 pin plug end after connecting to bin lift and securing in a safe none vulnera ble position over the top of the compaction body ensure any hinge point has suitable free cable to allow movement Pass the cable down between the body and cab on the side where the battery box is located Make sure that the cable is...

Page 21: ...in lift when green lig ht ON No te If gre en light is not lit 1 Turn sw itch to ON 2 M ake sure the ref use body is tur ned on and the Em erg ency sto p syste m is in wo rking sta te 3 Ch eck the fus e ins ide Ze kering in kast Fu se inside box Fu sible en boîtier Sicherung in Gehäuse Maximum 1 metre Battery Main switch 37501 Connection set In order to comply with international safety standards th...

Page 22: ... part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 23: ...ht 2b Dark green push button semi automatic 4 wheel option 2c Green indicator light automatic 2d Light green push button automatic 2e Push button catcherbar lid opener with indication LED 2f Push button 2 wheel bins 4 wheel containers with indication LED 2g Light blue push button UP left and LIFTING 4 wheel containers 2h Dark blue push button DOWN left and LOWERING 4 wheel containers 1a Push butto...

Page 24: ...lift by carrying out all possible actions using empty bins containers Emergency stop switches Setting of the catcherbar if present Shaking Manual operation Automatic function Recognition of 4 wheel containers 5 3 OmniDEL e with Teardrop catcherbar 5 3 1 Loading 2 wheel bins 5 3 1 1 MANUAL loading 2 wheel bins capacity 80 360 litres EN 840 1 1 Set the bin lift for 2 wheel bins the left hand LED nea...

Page 25: ...atic cycle has been interrupted When the lifting chair is back in the starting position the green check light will stay on continuously again and it is then possible to empty bins automatically once more A B A B A B In certain circumstances it may happen that a bin that has just been emptied is automatical ly picked up again Press the DOWN button if this is not wanted to cancel the cycle Prevent c...

Page 26: ...el container must light up 2 Roll the container over the pick up combs 3 Press the UP button the bin lifts tilts and empties itself 4 Press the DOWN button the bin lowers to the ground 5 Take the container off of the bin lift when the wheels touch the ground 26 ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrie...

Page 27: ...ng 2 wheel bins capacity 80 360 litres EN 840 1 1 Set the bin lift for 2 wheel bins the left hand LED near the 2 wheel bin must light up The catcherbar lid opener will automatically move to the correct position Position A 2 Roll the bin up against the pick up comb 3 Press the UP button the bin is raised into the tilting position 4 Press the DOWN button the bin lowers to the ground 5 Take the bin o...

Page 28: ...eck light will flash to show that the automatic cycle has been interrupted When the lifting chair is back in the starting position the green check light will stay on continuously again and it is then possible to empty bins automatically once more A B A B A B Prevent clothes from getting caught behind the handle Roll the bin up against the bin lift with outstretched arms The automatic function must...

Page 29: ...ver to 4 wheel containers 5 4 2 2 4 wheel containers with FLAT lid capacity 500 1280 litres EN 840 2 1 Set the bin lift for 4 wheel containers the right hand LED near the 4 wheel container must light up 2 Adjust the catcherbar lid opener in the correct position 500 660 and 770 litres containers Position A 1000 1100 and 1280 litres containers Position B 3 Roll the container over the pick up combs 4...

Page 30: ...the DOWN button the container lowers to the ground 6 Take the container off of the bin lift when the wheels touch the ground 30 ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without...

Page 31: ...k up arm option the lifting chairs are provided with an hydraulic intermediate lock In this case the lifting chairs are locked together after setting the bin lift to 4 wheel containers unfolding the pick up arms and pressing the UP or DOWN button 3 Then proceed as described in 5 4 2 2 Loading 4 wheel containers FLAT LID capacity 500 1280 litres EN 840 2 and 5 4 2 3 Loading 4 wheel containers ROLL ...

Page 32: ...Single man trade is a function that makes it possible for one man to empty 4 wheel containers When this func tion is switched on a 4 wheel container is automatically lifted about 20 cm when it is positioned over the pick up combs Switching on single man trade 1 Set the bin lift to 4 wheel containers the right hand LED near the 4 wheel container must light up or roll a 4 wheel container over the pi...

Page 33: ...t 20 cm above the ground 4 Press the dark green button again the container lowers to the ground A B A B 3 1 33 ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written pe...

Page 34: ...ste the throw in height of the bin lift can be adjusted 1 Unlock the hopper plate lift the hopper plate up a little using handle bar A 2 Push support B backwards 3 Turn the hopper plate down fully 5 11 Travel height In order to prevent damage to the bin lift the OmniDEL and the OmniDEL e are fitted standard with this function When this function is switched on both lifting chairs move to a pre set ...

Page 35: ...l not cause a danger to other road users Do not accept damaged bins containers Do not empty bins where the lid is not closed properly Warning and operating decals that are no longer legible must be replaced 5 12 2 Emergency stop button The emergency stop buttons positioned on both sides of the bin lift allow you to stop the bin lift cycle and the compactor immediately in the event of an emergency ...

Page 36: ...owers to the lowest position Investigate the reason for pressing the emergency stop button Remove the bin container from the bin lift system if applicable The bin lift system is ready for use again 5 12 4 Becoming trapped In the event of a dangerous occurance or if a person has become trapped in the lifting mechanism and an emergency stop button has been pressed the system will need to be reset to...

Page 37: ...again ready to lift bins automatical ly or semi automatically the green light shows a steady light again The sensors are checked during each automatic lif ting operation When a sensor fault is identified the automatic lifting is switched off The RPD system is designed such that it is not acti vated by rain or snow When refuse snow or another object block the unobstructed view of a sensor the lifti...

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