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USE AND MAINTENANCE MANUAL

AUTOMATIC DOUGH SHEETER

Mod. SMART-AUTOSMART

78/ 96

Revision

n°1

date

20.07.2006

Technical Assistance Service tel. +39/0444414731

8.10 TAV. N° 9 - CONVEYOR BELT UNIT

REF.

CODE

DESCRIPTION

REF.

CODE

DESCRIPTION

WORKTOP

0103179

BELT TIGHTENER HOLDER

0101467

WORKTOP SPACER

0401004

BEARING

0101463

LEFT WORKTOP LINK

0101464

RIGHT WORKTOP HOLDER

LM65010

DRIV CYLINDER

BELT

1401002

RECTIFIER ROD

1222001

IDLE CYLINDER PIPE

0103129

BLACK EXTERNAL PUSHROD

0301107

BELT TIGHTENER

8.11 TAV. N° 10 - DOUGH WINDING UNIT

Summary of Contents for AUTO SMART

Page 1: ...MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 1 96 Revision n 1 date 21 04 2009 AUTOMATIC DOUGH SHEETER AUTOSMART SMART INDISMART ECOSMART THIS MANUAL CONTAINS THE GUARANTEE COUPON 20...

Page 2: ...NSTRUCTIONS FOR USE 49 4 1 GENERAL INFORMATION 50 4 2 USE OF THE MACHINE 52 4 3 COMMANDS ON THE SHEETER 53 5 MAINTENANCE AND CLEANING 54 5 1 MAINTENANCE 55 5 2 CLEANING 55 6 OPERATING FAULTS 58 6 1 TR...

Page 3: ...OUR DUSTER 86 8 17 TAV N 16 FLOUR DUSTER UNIT 88 8 18 TAV N 17 ELECTRIC PLANT 90 8 19 TAV N 18 PANELS UNIT 91 9 ACCESSORIES ON REQUEST 92 9 1 AUTOMATIC FLOUR DUSTER 93 9 2 AUTOMATIC DOUGH WINDER 93 9...

Page 4: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 4 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 1 GENERAL...

Page 5: ...ts not specific for the model failure to follow the instructions even partially normal wear of the concerned parts The guarantee is limited to the substitution of the defected part only All the other...

Page 6: ...oes not guarantee the technical legal suitability of the installation premises and machine supporting services but provides all instructions for correct installation in the relevant section of this ma...

Page 7: ...ne On picture 2 an arrow indicates the position where this plate is fixed on the basement of the machine The plate is realised in serigraphed aluminium and all the registration datas are wirtten with...

Page 8: ...wooden crate 940 2040 700 INSTRUCTIONS FOR TRANSPORT AND UNLOADING Loading and unloading from the vehicle can be performed by means of crane see figure A by means of forklift truck see figure B The ma...

Page 9: ...eeding with assembly of the flour recovers and worktops see item 1 7 instructions for inside handling Lay the flour recovering sheet as per picture and proceed with screwing 1 The worktops are assembl...

Page 10: ...to the front wheels Modello SMART Modello ECOSMART The sheeter mod SMART is provided with three wheels two rear wheels and one front wheel and two stabiliser feet located at the side of the front whee...

Page 11: ...Technical Assistance Service tel 39 0444414731 CAUTION Indoor handling must be performed by adopting all the precautions necessary to prevent damage to the machine components The front or rear positio...

Page 12: ...cautions are required for the motor and electrical system simply follow the above instructions 1 7 2 DISMANTLING To dismantle the machine proceed as follows 1 Eliminate the electricity supply cable 2...

Page 13: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 13 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 2 TECHNICAL SPECIFICATION...

Page 14: ...easonable COMPOSITION OF THE MACHINE Model ECOSMART 9 21 20 1 18 19 15 17 16 14 13 11 7 6 5 4 10 3 12 8 22 22 The dough sheeter consists mainly of a supporting structure 1 two plastic covering panels...

Page 15: ...6 9 17 18 19 20 21 18 19 17 16 14 13 11 9 10 12 20 1 21 22 23 10 9 5 4 3 6 7 8 This model is similar to ECOSMART except for the lever 22 which has not been foreseen on the SMART version Optionals auto...

Page 16: ...sides in aluminium screwed together by means of steel spacers All the machine components are assembled on these sides and protected by 2 plastic covers 3 and 4 Inside the larger panel the back one 3 i...

Page 17: ...tomatic control in order to verify all the inside processors a few minutes later the load program will start Once the program loading is over an automatic PCMCA files scanning will start to reset the...

Page 18: ...p correctly the working phase By pressing on left green key button 15 see illustrated drwg chap 2 1 technical description as indicated on picture it is possible to operate without any problem To start...

Page 19: ...working or not but it is necessary to verify the position of the key button on the flour duster Anyway the flour duster working is coordinated with belts movement on the upper right side the key butto...

Page 20: ...meaning that cylinders are fully opened To do this it is necessary to go back to initial window per to press reset key button Once this check is over it is possible to select in the SETTINGS window t...

Page 21: ...o the rolling pin allowing the operator to cut the dough head To start again the belt running and the winding cycle it is necessary only to press the green key button 14 15 illustrated drwg chap 2 1 t...

Page 22: ...t is possible to write the name of the program in order to identify it with a small keyboard divided in 2 parts because of problems of room With keys A1 and A10 it is possibile to close the window wit...

Page 23: ...ual modification see following chapter fig 10 The window will show all the previous parameters 39 40 which cannot be varied from here only through selection menu 36 In case of correct program it is po...

Page 24: ...screen 49 and to digit the desired value inside the window To adjust the sheeting dough thickness it is necessary to vary the value on up right side setting thus the starting thickness to the finishi...

Page 25: ...y In case the operator wants to come out the section it is necessary to press key 54 otherwise it is possible to go on loading the selected program 55 The video which will appear is always the working...

Page 26: ...to avoid that sheeter read as beginning or end of the dough some remaining of dough on the belt DOUGH EXIT to set out the dough length on the exit of the grids at the end of the last sheeting WINDER...

Page 27: ...speed END CUTTING CYCLE SLOW TIME always concerning the sheeters with cutting device and allows to decide the quantity of dough coming our of cutting rollers END FINE CUTTING CYCLE allows to adjust th...

Page 28: ...llows the activation for option of double program which remains actived until the comand is unactivated The key 81 allows to return back to the main video loading the 2 programs It is possible to see...

Page 29: ...h the control panel both for the manual and the automatic operation In case one of the two switches is not inserted the flour distribution will not work OPTIONAL FLOUR DUSTER The flour duster is opera...

Page 30: ...leaning in this case it is advisable to use the maximum speed range AUTOMATIC WORKING Once the 4VEL function is selected through key 4 it is possible to select value 1 on display 6 indicating the auto...

Page 31: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 31 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 2 2 TECHNICAL SPECIFICATIONS...

Page 32: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 32 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 33: ...600 1 5 260 ECOSMART 6514 cutting device 84 mm 0 1 50 mm 20 60 cm sec 650 1400 1 5 265 ECOSMART 65 cutting device 84 mm 0 1 50 mm 20 60 cm sec 650 1600 1 5 275 SMART 6514 84 mm 0 1 50 mm 85 cm sec 650...

Page 34: ...Page 34 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 34 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 2 3 ELECTRIC DIAGRAMS...

Page 35: ...Page 35 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 35 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 36: ...Page 36 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 36 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 37: ...Page 37 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 37 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 38: ...Page 38 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 38 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 39: ...Page 39 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 39 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 40: ...Page 40 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 40 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 41: ...Page 41 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 41 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 42: ...Page 42 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 42 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 43: ...Page 43 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 43 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 44: ...Page 44 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 44 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 45: ...Page 45 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 45 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731...

Page 46: ...Page 46 of 96 USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 46 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 3 STARTING UP...

Page 47: ...manual electricity After unpacked ensure the machine is in perfect conditions checking there are no visibly damaged parts If in doubt contact professionally qualified personnel your dealer and do not...

Page 48: ...ng instructions Chap 4 with the machine empty start and run a few right and left rolling tests adjusting the rolling thickness To connect the plug to the supply cable when not provided refer to figure...

Page 49: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 49 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 4 INSTRUCTIONS FOR USE...

Page 50: ...e electrical board unless specifically authorised to do so CONNECT the machine electrically in compliance with current regulations CONNECT the machine to earth The conveyor belts 9 17 convey the dough...

Page 51: ...can be opened 11 16 to stop the machine this to verify the dough thickness Once the grid is down press the key START located in the dough side to make the machine run once again At each end of the wo...

Page 52: ...n as you finish the ultimate sheeting operation there are three possibilities 1 the machine wrap the dough sheet obtained around the rolling pin 2 the machine wrap only partially the dough sheet leavi...

Page 53: ...h screen 13 is the most important and most sensitive component This screen is an interactive monitor without any keyboard the sheeter can be programmed only through this touch screen The working is gu...

Page 54: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 54 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 5 MAINTENANCE AND CLEANING...

Page 55: ...ing lend particular attention to the residual ones of tension especially in the condensers In order to have the optimal working of the machine it is necessary to follow periodcally a few hygienic rule...

Page 56: ...arings on the machine by controlling the integrity and endured silence and signaling any anomaly To inspect the conveyor belts and to verify eventual presences of bugs which must be removed immediatel...

Page 57: ...r can give them particularly dangerous explosive properties we thus renew the precaution to avoid compressed air for cleaning by rather using a vacuum cleaner or a wet rag To clean the 4 scrapers 1 2...

Page 58: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 58 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 6 OPERATING FAULTS...

Page 59: ...e machine does not work The safety grid is open The emergency button Pos 9 Chap 4 3 is on Lower the grid Release the emergency button The conveyor belts veer to one side during movement The conveyor b...

Page 60: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 60 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 7 SAFETY WARNINGS...

Page 61: ...stainless steel with two metal sheets shaped at the side to prevent access and a set of electrowelded stainless steel rods at the top which prevent the operator inserting his hand but allow him to vi...

Page 62: ...PLATES A CAUTION TO HANDS yellow background black drawing and edges B READ CAREFULLY THE MANUAL white background black letters yellow ranger signal C ELECTROCUTION DANGER yellow background black drawi...

Page 63: ...Service tel 39 0444414731 F SMOKING FORBIDDEN white background black letters red prohibition G EMERGENCY yellow background black letters H Start green background black letters Check that colours and...

Page 64: ...afety and control devices and keep them in efficient working order Do not install accessories that do not comply with the safety standards In the event of dangerous situations occurring stop the machi...

Page 65: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 65 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 SPARE PARTS...

Page 66: ...re advised to fill in the form and dictate it to our customer service department SPARE PARTS ORDER FORM Messrs TEKNO STAMAP S r l Via Vittorio Veneto 131 36040 Grisignano di Zocco Vicenza Italy ______...

Page 67: ...006 Technical Assistance Service tel 39 0444414731 8 2 TAV N 1 STRUCTURE AND COMPONENTS REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0103124 FIXED WHEEL 2 0103160 ADJUSTABLE FOOT 3 VE1906055 PEDAL SUPP...

Page 68: ...N 2 CLUTCH UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0101431 SHAFT SUPPORTING FLANGE 11 0515001 FIXED PINION 2 0415001 SEEGHER RING 12 0415001 SEEGHER RING 3 0401019 BEARING 13 0430002 IDLING...

Page 69: ...SPACER 34 0515004 IDLE PINION 22 0401019 BEARING 35 0430002 IDLING WHEEL 23 0515004 IDLE PINION 36 0101579 FRONT CLUTCH SPACER 25 0415001 SEEGER RING 37 TT 05 15 003 IDLE PINION 26 0420010 NDC BUSH 38...

Page 70: ...EF SERIAL NR DESCRIPTION REF SERIAL NR DESCRIPTION 1 0805260 CONNECTING ROD SENSOR 15 FR0301098 COUPLING ROD 2 0202003 CYLINDERS SPRING 16 0401019 BEARING 3 1910093 SENSOR HOLDER 4 1801015 CONICAL PIN...

Page 71: ...al Assistance Service tel 39 0444414731 8 5 TAV N 4 TOUCH SCREEN UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0805195 STOP KEY 9 0805226 CONTACT 2 0805203 CONTACT BODY 3 MEMORY CARD 4 0805259 TOUC...

Page 72: ...OUGH SHEETER Mod SMART AUTOSMART 72 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 6 TAV N 5 REAR SIDE UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 1604010 CARTER...

Page 73: ...44414731 2 0801045 UP DOWN MOTOR 12 0103040 TRANSPARENT GLASS 3 1910088 A A MOTOR HOLDER 13 0502011 COUPLING SHAFT PULLEY 4 0502013 A A MOTOR PULLEY 14 0525014 A A TOOTHED BELT 5 0525014 A A TOOTHED B...

Page 74: ...V N 6 CHAINS UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0805265 PHOTOCELL 11 0533024 CHAIN 2 0533026 CHAIN 12 0511003 CYLINDERS DOUBLE PINION 3 0514004 IDLE GEAR 4 0401024 BEARING 5 1905050 PHOT...

Page 75: ...DOUGH SHEETER Mod SMART AUTOSMART 75 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 8 TAV N 7 PULLEYS UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 1308008 MOT RED...

Page 76: ...ETER Mod SMART AUTOSMART 76 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 3 0525013 BELT 4 0801045 MOTOR 5 0501009 MOTOR PULLEY 6 1910076 MOTOR PLATE 7 1604009 CARTER...

Page 77: ...SPRING 21 PLASTIC SPACER 5 1913034 SCRAP SPRING CONNECTION 22 1910087 SCRAPERS TIE ROD 6 0101037 COUNTER CENTER BIT 23 0401008 BEARING 7 0101424 ROTATING PIN SCRAP STOPPER 24 0101572 MACHINE SPACER 8...

Page 78: ...LT UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 WORKTOP 9 0103179 BELT TIGHTENER HOLDER 2 0101467 WORKTOP SPACER 10 0401004 BEARING 3 0101463 LEFT WORKTOP LINK 11 0101464 RIGHT WORKTOP HOLDER 4 LM...

Page 79: ...tance Service tel 39 0444414731 REF CODE DESCRIPTION REF CODE DESCRIPTION 1 LMAU006 WINDER DRIVING SHAFT 9 0101601 WINDER FLANGE 2 0101609 WINDER SIDE SPACERS 10 3 LMAU006 WINDER DRIVEN SHAFT 11 4 123...

Page 80: ...UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 1912120 WINDER SMALL CARTER 9 0523001 PLASTIC PINION 2 0103148 WINDER PLASTICE COVER 10 0523004 PLASTIC PINION 3 1344001 WINDER LEFT SIDE 11 0401003 B...

Page 81: ...WINDING UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0401004 BEARING 9 0805254 ACTUATOR 2 0401004 BEARING 10 0103148 WINDER PLASTIC 3 0401003 BEARING 11 1346002 BELT TIGHTENER PLATE 4 1920032 WIN...

Page 82: ...DOUGH SHEETER Mod SMART AUTOSMART 82 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 12 TAV N 11 SAFETY GRIDS UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0101043...

Page 83: ...vision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 2 1806002 GAS SPRING 8 0103002 PLASTIC WASHER FOR GRID 3 LULM65003 SAFETY GRID 9 0101661 BRASS WASHER FOR GRID 4 LMAU017 MOTOR...

Page 84: ...84 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 13 TAV N 12 FLOUR DUSTER RIF CODICE DESCRIZIONE RIF CODICE DESCRIZIONE 1 01 01 781 Distanziale 4 13 50 001 Flangia...

Page 85: ...tel 39 0444414731 8 14 TAV N 13 FLOUR DUSTER RIF CODICE DESCRIZIONE RIF CODICE DESCRIZIONE 1 01 03 245 Plastica parzializzatore 6 05 15 014 Pignone 2 19 17 185 Piastrina dosatrice 7 LU LM AU 031 Agit...

Page 86: ...Technical Assistance Service tel 39 0444414731 8 15 TAV N 14 FLOUR DUSTER RIF CODICE DESCRIZIONE RIF CODICE DESCRIZIONE 1 13 63 001 Piatto parzializzatore 4 01 03 218 Spazzola 2 19 17 185 Piastrina d...

Page 87: ...2006 Technical Assistance Service tel 39 0444414731 RIF CODICE DESCRIZIONE RIF CODICE DESCRIZIONE 1 19 12 187 Profilo ferma gomma 5 19 08 004 Piastra motore 2 19 12 186 Carter laterale 6 01 03 203 Par...

Page 88: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 88 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 17 TAV N 16 FLOUR DUSTER UNIT...

Page 89: ...R PINION 3 BLUE SILK SCREEN PROCESS 20 HOLE BLACK COVER 4 1913066 KEYBOARD SUPPORT 21 1912155 REAR SIDE COVER 5 0103032 WALL FIXING WHEEL 22 0103032 WALL FIXING WHEEL 6 HOLE BLACK COVER 23 2302017 BEL...

Page 90: ...date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 18 TAV N 17 ELECTRIC PLANT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 0805251 ALTIVAR 8 2 0805257 ALTIVAR 9 3 0805258 ELECTRIC FEEDER...

Page 91: ...1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 8 19 TAV N 18 PANELS UNIT REF CODE DESCRIPTION REF CODE DESCRIPTION 1 LMAU012 SHORT FLOUR SHEET 2 0103146 FRONT UPPER COVER 3 0103145 L...

Page 92: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 92 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 9 ACCESSORIES ON REQUEST...

Page 93: ...d SMART AUTOSMART 93 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 ON ECOSMART SMART MODELS 9 1 AUTOMATIC FLOUR DUSTER 9 2 AUTOMATIC DOUGH WINDER ON ALL AUTOMATIC SHEE...

Page 94: ...USE AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER Mod SMART AUTOSMART 94 96 Revision n 1 date 20 07 2006 Technical Assistance Service tel 39 0444414731 10 ELECTRICAL EQUIPMENT...

Page 95: ...ent consists of 1 Electric motor for machine movement 2 an unit contening all the control devices closed in a plastic box with proection degree IP54 3 Running switch 4 general machine switch 5 emergen...

Page 96: ...data necessary for choosing the type specifications rated current and adjustments of the protection device against overcurrents which must be installed at the origin of the power supply cable Layout d...

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