Technogym Skillmill Console Technical Service Manual Download Page 9

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1. GENERAL WARNINGS

1.1 INTRODUCTION

This document has been prepared specifically for

Technogym After Sales Service

, with the aim

of providing authorised personnel with the information for carrying out maintenance and repair

operations in the correct manner.
A thorough understanding of the technical data contained herein is absolutely fundamental in

order for the operator to achieve the highest level in professional training.

ATTENTION: Regulation that may lead to injury if not complied with.

CAUTION: Regulation that may lead to damage to the equipment if not complied with.

WARNING: Information regarding the operation in progress.

Detail regarding the operation in progress.

Skillmill:

Technical Service Guide - Rev. 2.2

Page 9

e-mail:

[email protected]

Summary of Contents for Skillmill Console

Page 1: ...Skillmill Technical Service Guide Rev 2 2 SEPTEMBER 2016...

Page 2: ......

Page 3: ...BEFORE CARRYING OUT ANY SERVICE WORK ON THE EQUIPMENT DANGEROUS VOLTAGE LEVELS EVEN WHEN THE EQUIPMENT IS SWITCHED OFF NOTE The information contained in this document can be changed without notice Th...

Page 4: ...Blank page Skillmill Technical Service Guide Rev 2 2 Page 4 e mail support technogym com...

Page 5: ...2 4 Equipment coding 16 2 5 Serial Number Structure 17 2 6 Position of serial number and equipment code 18 2 7 Wiring diagrams 19 2 7 1 Wiring diagram Connect version 19 2 7 2 Wiring diagram CONSOLE v...

Page 6: ...41 6 2 2 6 Reading the Low Kit serial number 41 6 2 2 7 Determining MAC ADDRESS 42 6 2 3 Wi Fi and network configuration 42 6 2 3 1 Entering a name for the network 42 6 2 3 2 Writing the access point...

Page 7: ...ssembling the central handlebar 59 7 5 Disassembling the side handlebars 60 7 6 Disassembling the post 60 7 7 Braking system 60 7 7 1 Disassembling the braking system 60 7 7 2 Replacing the brake cabl...

Page 8: ...Skillmill Technical Service Guide Rev 2 2 Page 8 e mail support technogym com 12 3 revision 2 1 73 12 4 revision 2 2 74...

Page 9: ...nding of the technical data contained herein is absolutely fundamental in order for the operator to achieve the highest level in professional training ATTENTION Regulation that may lead to injury if n...

Page 10: ...ing sequences shown in this manual 1 3 GENERAL REGULATIONS REGARDING SERVICE WORK 1 Check the serial number of the equipment comparing it with the one on the work order 2 Always mark any parts or posi...

Page 11: ...ity WPA WPA2 WEP none open network Bluetooth smart connectivity No Used for Bluetooth Chest Belt Used for Bluetooth Chest Belt and Login Resistance technology Multidrive Technology patent pending Resi...

Page 12: ...illmill LENGTH L 1910 mm 75 2 WIDTH W 890 mm 35 HEIGHT H 1540 mm 60 6 WEIGHT of the equipment 180 kg 397 lbs MAXIMUM USER WEIGHT 180 kg 397 lbs Table 2 1910 mm 75 2 890 mm 35 1540 mm 60 6 Figure 1 Ski...

Page 13: ...pment disassembled with cardboard packaging for the assembly refer to the distribu tion logistics course or the document Skillmill Assembly instructions contained in the packag ing Italy packaging DIM...

Page 14: ...0 kg MAX 529 lbs MAX Table 4 H L W Figure 3 2 2 ENVIRONMENTAL CHARACTERISTICS Temperature In operation from 10 to 25 C In storage from 10 to 70 C Dampness In operation from 20 to 90 In storage from 20...

Page 15: ...335 1 EN55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 ISO EN 20957 1 EN 957 6 EN 62233 ETSI EN 300 329 ETSI EN 301 489 1 ETSI EN 301 489 17 Regulation 1275 2008 AMERICAN REFERENCE STANDARDS Standard UL164...

Page 16: ...ered 4 Battery N None 6 Display type D Display N None 7 Reader N None T TGS 8 9 Frame colour AN Anthracite 10 11 Upholstery colour 00 None 12 13 Guard colour EA Anthracite 14 15 Plastics colour NR Bla...

Page 17: ...eaning 1 2 3 4 5 6 Type of product DJ Line K Skillmill 0 Standard 1 UL 3 Powered 4 Battery N None D Display N None 7 8 Year of production 16 9 10 11 12 13 14 Progressive 000001 Table 8 For example a p...

Page 18: ...side guard on the frame Contains FCC ID S67WSDE 670GN and TFB BT1 Class SA ISO EN 20957 1 EN 957 6 INPUT 5V Peso MAX utente 180 kg SKILLMILL Model No DJK03D S N DJK03D16000001 01 16 Massage and exerc...

Page 19: ...LAY PICK UP MAGNETIC Magnet Patch connection Patch connection Patch connection Patch connection Patch connection 5 5V TX and RX RPM 5 5V TX and RX RPM Complete CONSOLE CU0853 CU0865 CU0884 CU0854 CU08...

Page 20: ...connection Patch connection Patch connection 5 5V TX and RX RPM 5 5V TX and RX RPM Complete CONSOLE CU0853 CU0883 CU0866 CU0867 CU0863 Patch connection CU0864 CU0890 CU0889 Battery Figure 6 2 7 3 WIRI...

Page 21: ...4 LKIT_RPM SENSOR Green 4 5 GND_Power Grey 5 6 N C Lkit_PedalSpeed CU0854 Cable A TGS NFC NFC Patch connector NFC Board Signal Colour Patch connector 1 3 3 Vdc NFC Yellow 1 2 rs232_RFID_RX Brown 2 3 r...

Page 22: ...5 TGS NFC cable Patch connector UI board connection Patch connector Signal Colour UI board connection 1 NFC_Power ON Yellow 1 2 rs232_RFID_RX Brown 2 3 rs232_RFID_TX White 3 4 DGND Green 4 CU0866 TGS...

Page 23: ...h connector Patch connector Signal Colour Patch connector 1 5 Vdc Yellow 1 2 UI_TX Brown 2 3 UI_RX White 3 4 RPM Green 4 5 GND Grey 5 CU0884 Cable B TGS NFC Patch connector Patch connector Patch conne...

Page 24: ...k with cast cable Signal Colour 5V jack 1 5 Vdc Red 1 2 GND Black 2 CU0890 5V USB cable Battery 5V jack Low Kit Signal Colour Battery 1 2 2 5 Vdc Red 1 3 GND Black 4 4 3 Skillmill Technical Service Gu...

Page 25: ...AY CONNECT VERSION It is powered with 5 V voltage received from the Low Kit It can be powered using the mini USB port that is present connecting a PC or specific USB power supply If powered via the mi...

Page 26: ...Low Kit is replaced the following is necessary upgrade the software and the equipment brake table calibrate the brake write down the serial number in the Low Kit with the sw terminal 3 1 5 RPM SENSOR...

Page 27: ...chnogym com D 0 8mm D 0 0315 Figure 7 if the pulley has magnets magnetic washer below the screws the distance between the RPM sensor and the nearest magnet is D 0 5mm D 0 0197 doing a complete revolut...

Page 28: ...Low Kit Each time the angle sensor is replaced or the components that make up the braking system are replaced mechanically the brake must be calibrated 3 1 7 BATTERY CONSOLE VERSION The battery repla...

Page 29: ...cket It is also possible to remove the battery To charge it in another place without moving the equipment follow the instructions provided below 1 Remove the battery from its housing 2 Disconnect the...

Page 30: ...y in its housing If even after recharging the display does not turn on press the button B If the battery is not used for a long period of time check that the display is on and press the button B or di...

Page 31: ...ECT VERSION WiFi connectivity enables the user to connect the console to a computer network and access the following functions a Connect with the network for the login with MyWellness Cloud and save t...

Page 32: ...Skillmill Technical Service Guide Rev 2 2 Page 32 e mail support technogym com Blank page...

Page 33: ...4 ACCESSORIES For details refer to the Marketing material Skillmill Technical Service Guide Rev 2 2 Page 33 e mail support technogym com...

Page 34: ...Blank page Skillmill Technical Service Guide Rev 2 2 Page 34 e mail support technogym com...

Page 35: ...on the country where the equipment is to be delivered it may be shipped partial ly dismantled packed in cardboard packaging and fixed to a pallet or totally assembled in a transparent plastic wrappin...

Page 36: ...on be involved in the operation ATTENTION Moving and placing on the ground must be carried out with extreme care because the equipment may lose stability If wheels cannot be used on the floor move the...

Page 37: ...which can be downloaded from TG Direct myrun_usb_driver inf The Skillmill New Group Cycle D92 and MYRUN TECHNOGYM drivers are the same therefore once the driver has been installed for one of the thre...

Page 38: ...Message start marker COMMAND YES Command The acceptable commands are described in the following sections ARG1 NO First Topic of the command if required by the command ARG2 NO Second Topic of the comma...

Page 39: ...Notes Command KEYBFWVER Prints the version of the Better keypad firmware Table 12 6 2 1 4 FIRMWARE VERSION LOW KIT Command Notes Command LOWKITFWVER Prints the version of the Low Kit firmware Table 1...

Page 40: ...es the console serial number 6 2 2 2 READING THE CONSOLE SERIAL NUMBER Command Notes Command RCONSOLESN Prints the console serial number Table 16 6 2 2 3 SETTING THE FACILITY URL Command Notes Command...

Page 41: ...mmand Notes Command SLOWKITSN sn Sets the Low Kit serial number Table 19 The parameter sn indicates the Low Kit serial number It must have a length of 16 characters 6 2 2 6 READING THE LOW KIT SERIAL...

Page 42: ...the name of the Wi Fi network 6 2 3 2 WRITING THE ACCESS POINT PARAMETER Command Notes Command SWIFIKEY key Sets the password of the access point to which the console must connect Table 23 The parame...

Page 43: ...ter ssid indicates the name of the Wi Fi network 6 2 3 5 WRITING THE CONSOLE IP ADDRESS Command Notes Command SIPADDRESS ipaddress Sets the console s static IP address Table 26 The parameter ipaddress...

Page 44: ...bove 85dBm e g 80dBm OK 6 2 4 CONFIGURING THE REALTIME MONITOR 6 2 4 1 SETTING PARAMETERS Command Notes Command SRTMSOCKET ip_add port Sets the IP address and the UDP port where the realtime monitor i...

Page 45: ...FIG Displays the configuration of the realtime mon itor Table 32 6 2 4 4 ENABLING DATA SENDING Command Notes Command ENABLERTM Enables sending data to the realtime monitor Table 33 6 2 4 5 DISABLING D...

Page 46: ...Unity Self or can project the individual performances of the class participants in real time by selecting the parameters to be displayed power speed HR etc In this way it is possible to instantaneous...

Page 47: ...er once the Skillmill app is opened to confirm that the class will be held as scheduled in the class calendar in order to have all the participation data of the individual Skillmill classes 4 Configur...

Page 48: ...and move at the end of the work out Proceed as follows to change the display settings disconnect the power supply Connect version or switch off the battery Console version power the display via the mi...

Page 49: ...mode calories or watts LONG PRESS key 2 key 3 Enters Wi Fi configuration mode via app LONG PRESS key 1 key 2 key 3 Enters brake table calibration mode LONG PRESS key Access the software update proced...

Page 50: ...sensor Lower the resistance to the minimum and try to rotate the running platform very quickly The display turns on Adjust the position of the RPM sensor The power supply is connected and functioning...

Page 51: ...e minimum and try to rotate the running platform very quickly The display turns on Adjust the position of the RPM sensor Check that the battery is on and charged 5 Vdc Turn on the battery recharge it...

Page 52: ...The display only turns on at a high speed Check the position of the RPM sensor and move it close to the screws that it must detect Is the problem solved Replace the RPM sensor and the connection cable...

Page 53: ...real resistance perceived by the client does not change Mechanical problem check the braking system and the cable that connects the lever with the brake 6 5 6 THE DISPLAY SHOWS AN ABNORMAL SPEED CONS...

Page 54: ...e hard ware channel used does not function in the case of a QR code the problem is related to the network The icon flashes when at tempting to login with the console and while waiting for the response...

Page 55: ...he icon is Is the problem repeated on di erent equipment Check if the customer network complies with the minimum con guration Con gure the network on the display Is the problem solved Is the problem r...

Page 56: ...m con guration Con gure the network on the display Is the problem solved Ok done Check that the serial number of the display read with the terminal software corresponds with the serial number read on...

Page 57: ...repeated on di erent equipment Check if the customer network complies with the minimum con guration Con gure the network on the display Is the problem solved Replace display Is the problem repeated w...

Page 58: ...ards the rear of the equipment press the heart button effort level indicated 0 will flash for a few moments and will become 1 move the lever forward one click press the heart button effort level indic...

Page 59: ...rench 8 mm 7 2 DISASSEMBLING THE CONSOLE 1 Remove the guard interlocked 2 Disconnect the two connectors 3 Remove the display 4 Remove the guard display support 7 3 DISASSEMBLING THE NFC BOARD 1 Remove...

Page 60: ...onnect the brake cable 8 Remove the post 7 7 BRAKING SYSTEM 7 7 1 DISASSEMBLING THE BRAKING SYSTEM 1 Remove the guard 2 Remove the guard 3 Remove the lever 4 Remove the bearing 5 Remove the plate and...

Page 61: ...from the pulley 9 Remove the pulley from the shaft and check the state of wear of the key 10 Loosen the grub screws and then remove the pulley and check the state of wear of the key 7 7 5 REPLACING T...

Page 62: ...ve the snap ring on the left side To remove the shaft align the two keys in the shaft with the holes present on the pulleys 7 Proceed with shaft removal The shaft must be removed from the right side t...

Page 63: ...orm is free to move 3 Disassemble 13 slats as indicated in para graph 7 8 1 Replacing the slats If the bearing bracket must be disassembled remove the two upper screws on the rear beam 4 Remove the sc...

Page 64: ...Blank page Skillmill Technical Service Guide Rev 2 2 Page 64 e mail support technogym com...

Page 65: ...8 ADJUSTMENTS No adjustments are required Skillmill Technical Service Guide Rev 2 2 Page 65 e mail support technogym com...

Page 66: ...Blank page Skillmill Technical Service Guide Rev 2 2 Page 66 e mail support technogym com...

Page 67: ...console An AUTOPLAY pop up will appear on the PC for a USB thumb drive called BOOTLOADER Figure 12 3 If asked depending on the operating system installed Do you want to repair the content respond Con...

Page 68: ...ll folder contains two sub folders the sub folder that contains 4 files applies to the Skillmill version Connect version The SW has the following structure high_kit_WFW BA version wifi_WFW CA version...

Page 69: ...Technogym technicians during planned maintenance visits Refer to the USER Manual The MAJOR maintenance operations must only be carried out by a Qualified Technician spe cially trained by Technogym on...

Page 70: ...Blank page Skillmill Technical Service Guide Rev 2 2 Page 70 e mail support technogym com...

Page 71: ...embling adjustment and maintenance operations on the equipment are given in the TG SERVICE TOOLS BOX LIST available on TG DIRECT and during the training course on the e learning platform Skillmill Tec...

Page 72: ...Blank page...

Page 73: ...CU0889 eliminated 3 1 Electronic components 4 Accessories 5 2 Lifting and moving the equipment information note changed 6 1 Executable SW for diagnostics with PC change to point 1 6 2 Structure for en...

Page 74: ...te 12 4 REVISION 2 2 Changed Paragraph 2 2 Environmental Characteristics 3 1 10 WiFi connect version 5 2 Lifting and moving the equipment 9 SW update 3 1 5 RPM Sensor Insert the new Paragraph 6 5 6 Th...

Page 75: ......

Page 76: ...TECHNOGYM S p A Via Calcinaro 2861 47521 Cesena FC Operational Headquarters ITALY Tel 39 0547 650638 Fax 39 0547 650150 e mail support technogym com 0SM00931AA UK...

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