Technogym Recline 500 Service Maintenance Manual Download

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Summary of Contents for Recline 500

Page 1: ...SERVICE MAINTENANCE MANUAL REV 2 4...

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Page 3: ...PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any e...

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Page 5: ...oard 2 12 2 8 4 1 Powered version 2 12 2 8 4 2 Cordless version 2 13 2 8 5 Wellness TV version 2 14 2 8 5 1 NCB Touch screen version 2 14 2 8 5 2 UB Touch screen version 2 15 2 9 CABLES 2 16 3 PRINCIP...

Page 6: ...IO DOES NOT PLAY 6 16 6 6 THE EQUIPMENT IS BLOCKED MESSAGE ON THE DISPLAY 6 18 6 7 ERROR DETECTED BY BRAKE BOARD 6 19 6 7 1 Error 1 on brake board 6 19 6 7 2 Error 2 on brake board 6 19 6 7 3 Error 4...

Page 7: ...S 7 39 8 ADJUSTMENTS 8 1 8 1 BELT TENSION 8 1 8 2 BELT TENSION 8 2 8 3 SPEED SENSOR POSITION 8 3 8 4 BRAKE ASSEMBLY 8 4 8 5 SADDLE SLIDING 8 5 9 MACHINE CONFIGURATION 9 1 9 1 USER MENU CONFIGURATION F...

Page 8: ...9 3 11 TV Standard 700iE version only 9 22 9 4 TV MENU CONFIGURATION FOR 700IE MODEL 9 24 9 4 1 TV channel tuning 9 24 9 4 2 Wellness TV adjustments 9 26 9 5 RADIO MENU CONFIGURATION FOR 700IE MODEL...

Page 9: ...ections 10 4 11 APPENDIX 11 1 11 1 UPDATING THE SW 11 1 11 2 HARDWARE SOFTWARE COMPATIBILITY 11 2 11 2 1 500i and 500i SP models 11 2 11 2 2 700i e 700i SP models 11 2 11 2 2 1 New Touch Sensor 11 2 1...

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Page 11: ...nce may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress c hine malfunction and ask all the rsonal experience and attendance...

Page 12: ...n more up to date information on adjustments and maintenance than those contained in this manual Before starting the repair procedure make sure that the recommended tools are available and in g 6 For...

Page 13: ...Excite D46 Recline D4B Recline small 4 Product version 5 Recline 500 6 Recline 500i 7 Recline 700 8 Recline 700i 5 Type of power supply 3 multi voltage 110 220 4 self powered 6 Type of display L LED...

Page 14: ...of packaging I Italy E standard international S overseas international 0 none For example a possible product code would be D4683LTALM0G0UKE which is interpreted as follows D46 8 3 L T AL M0 G 0 UK E...

Page 15: ...Wellness TV Touch screen display all of which have the same structure but are differentiated by certain characteristics CHARACTERISTIC Display Handlebar SW version Wellness TV Effort Level 500 500 SP...

Page 16: ...Touch sensor NO YES CSafe YES YES Cardio receiver HFU HFU Training programs Quick start Goal CPR Quick start Goal 6 profiles CPR Training Zone Weight Loss Custom program C HARACTERISTIC Test function...

Page 17: ...emperature Storage from 10 to 70 C Operating from 30 to 80 non condensing Humidity Storage from 5 to 85 non condensing 2 7 CONFORMITY TO REGULATIONS The machine conforms to the following standards Eur...

Page 18: ...RAM 2 8 1 500 MODEL 2 8 1 1 Powered version DISPLAY DISPLAYBOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD 386 BOARD HFU RECEIVER CN7 CN8 CN1 TGS BOARD CN1 CN9 CN1 CN3 CN2 CBQ 28 BRAKE POWER ENTRY MODULE VAC...

Page 19: ...on DISPLAY DISPLAY BOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD 386 BOARD HFU RECEIVER CN7 CN8 CN1 TGS BOARD CN1 CN9 CN1 CN3 CN2 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR Patch conn CB 51 CB 4 CB 3 B...

Page 20: ...00 MODEL ARM BOARD 2 8 2 1 Powered version DISPLAY DISPLAY BOARD ARM CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD HFU RECEIVER CN7 CN8 CN1 TGS READER CN1 CN9 CN1 CN3 CN2 CU83 BRAKE POWER ENTRY MODULE VAC BRAKE...

Page 21: ...rsion DISPLAY DISPLAY BOARD ARM CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD HFU RECEIVER CN7 CN8 CN1 TGS READER CN1 CN9 CN1 CN3 CN2 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR Patch conn CB 51 CB 4 CB 3 BAT...

Page 22: ...386 BOARD HFU RECEIVER CN7 CN8 CN1 TGS BOARD CN1 CN9 CN1 CN3 CN2 CBQ 28 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR CB 0 Patch conn CB 51 CB 4 CB 3 CN4 J3 J2 J4 RIGHT SENSOR...

Page 23: ...Y CHARGER INPUT DISPLAY HAND SENSOR BOARD DISPLAY BOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BARD 386 BOARD HFU RECEIVER CN7 CN8 CN1 TGS BOARD CN1 CN9 CN1 CN3 CN2 CBQ 28 CN4 J3 J2 J4 RIGHT SENSOR LEFT SENSOR...

Page 24: ...CSAFE BOARD HFU RECEIVER CN7 CN8 CN1 TGS READER CN1 CN9 CN1 CN3 CN2 CU83 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR CB 0 Patch conn CB 51 CB 4 CB 3 CN4 J3 J2 J4 RIGHT SENSO...

Page 25: ...TERY CHARGER INPUT DISPLAY HAND SENSOR BOARD DISPLAY BOARD ARM CBQ 13 CBQ 32 KEYBOARD CSAFE BARD HFU RECEIVER CN7 CN8 CN1 TGS READER CN1 CN9 CN1 CN3 CN2 CU83 CN4 J3 J2 J4 RIGHT SENSOR LEFT SENSOR CB 3...

Page 26: ...CK Patch conn FE3 J4 J1 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR CB 0 Patch conn CB 51 CB 4 CB 3 CN19 AUX INPUT BOARD J1 CN5 CN4 J8 CN3 CSAFE BOARD CN1 CBQ 13 CB 9 CONNECT...

Page 27: ...nna intel J7 CB 18 RIGHT HEADPHONE JACK Pach Conn CU82 J3 CN19 CN27 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CB 0 CB 51 CB 4 CB 3 CU98 CN3 CVBS CN2 Left CN8 CSA...

Page 28: ...rd Brake board CN1 Signal Color Display Board CN1 2 Digital Gnd White 2 3 Power Gnd Orange 3 4 sensing 5 Vdc digital Red 4 6 12 Vdc Black 6 7 5 Vdc Green 7 8 sensing 5 Vdc digital Blue 8 CB 4 Serial c...

Page 29: ...ensors cable Hand sensor board Sensors Hand sensor board Sensors J2 J4 Signal Color RH 1 RH 2 LH 1 LH 2 1 Right sensor signal Red up up 2 Sensor signal reference White down down 3 Gnd Shield 4 Left se...

Page 30: ...ed Faston 6 Battery V Black Faston CBQ 13 CSafe board cable Display Board CSafe board Display Board CN8 Signal Color CSafe board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ 25 1 R1 Ha...

Page 31: ...cable 3 4 Reference Flat cable 4 CBQ 26 R3 Cavo Touch sensor Patch connector Touch sensor Patch connector Touch sensor CNX 2 CNX 3 Signal Color Right Left 2 Power supply 5 Vdc White 1 3 Lever button B...

Page 32: ...Black 4 5 Supply voltage 12 Vdc Orange 5 FLEX CABLE Hand sensor board cable Hand sensor board Patch connector Hand sensor Board J3 Signal Color Patch connector CNX 1 3 Out pulse Blue 2 2 Power supply...

Page 33: ...ER ENTRY MODULE BRAKE DISPLAY DISPLAY BOARD CSAFE BOARD RIGHT SENSORS LEFT SENSORS HAND SENSOR BOARD TGS BOARD BRAKE BOARD CARDIO RECEIVER VAC KEYBOARD TOUCH SCREEN W TV only SPEED SENSOR SELF POWERED...

Page 34: ...als received from Keyboard Cardio receiver TGS board CSafe Board distributes the voltages received from the brake board exchanges via the RS 485 serial link to the brake board the commands for control...

Page 35: ...he 7 segment displays which provide feedback about the exercise session The board includes the following indicator LEDs LED name Color Description LED1 yellow if ON the 5 Vdc power supply from the Bra...

Page 36: ...JP2 closed if closed allows the backup battery to keep the system clock active 3 1 1 4 700i ARM and 700i SP ARM models The display comprises the following circuit boards ARM DISPLAY BOARD This is the...

Page 37: ...RS 485 serial link with the brake board Touch sensor It has a connector linking it to the CPU board for transferring the collected signals The board also includes an indicator LED LED name Color Desc...

Page 38: ...rd includes the following 2 jumpers Jumper Name Setting Description JP1 open if closed resets the microprocessor JP2 closed if closed enables the battery to power the Real time clock and a 3 pin conne...

Page 39: ...TER AMPLIFIER This device amplifies the signal received from the antenna separating the FM radio channel from the TV channel which it sends to the tuner TTL BOARD This is an RGB buffer board with six...

Page 40: ...al level is normally 5 Vdc it goes to 0 Vdc when the user s hands are placed on the contacts and a 5 Vdc pulse having a width of approximately 30 msec is output at each detected heart beat 3 1 5 CARDI...

Page 41: ...his is an eddy current brake consisting of a flywheel mass and a flat copper disk that rotates in the air gap of a winding Variations in the winding current produce a change in the resulting field whi...

Page 42: ...in the self powered version supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine and for at least 30 econds after the user has stopped pedali...

Page 43: ...ch the user perceives on the pedals is a combination of 2 factors mechanical mechanical efficiency of the linkages and more generally the mechanical friction of the system as a whole The mechanical fr...

Page 44: ...the self powered machines the speed signal comes directly from the measure of an alternator hase p If the brake board does not receive a speed signal which indicates that an exercise movement the bra...

Page 45: ...the speed sensor and has the waveform shown below board which displays the THE EQUIPMENT IS 3 2 3 THE SIG machine uses the following control signals R This is a digital sign provision for monitoring i...

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Page 47: ...e having the following pin out RJ45 Connector Signal 5 5 Vdc 7 Ground ATTENTION for the numbering of the pins on RJ45 connector please refer to the diagram below 4 2 PC LINK FOR PROGRAMMING The machin...

Page 48: ...e H0002534AA 4 3 CABLE FOR EXCHANGING TV CHANNEL TUNING W TWO MACHINES The link for transferring the TV channel tuning data from one machine to the other is effected via a special cable ich plug the R...

Page 49: ...one of the CSafe ports on the machine the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port During the CSafe port test function the plug connects the transm...

Page 50: ...Belgium Cameroon Croatia Cyprus Czech Rep Denmark Finland Germany Ghana Greece Hungary India Israel Italy Jordan Kenya Luxembourg Malaysia Malta Netherlands New Zealand Nigeria Norway Pakistan Poland...

Page 51: ...External connector board cover plate cod 0C000550AB 2 External connector board cod 0WQ00115AB 3 Self tapping screws 5x14 cod 0Z775 4 Self tapping screws 3 5x6 cod 0Z7018 5 Washers cod 0Z343 6 Connect...

Page 52: ...plug the mains lead from the wall outlet 2 Back off the 4 screws a using a Phillips screwdriver Figure 4 5 3 3 Unplug the connectors indicated in the figure 4 Remove the display Figure 4 5 4 5 Back of...

Page 53: ...t pedal crank and then removing the right guard Figure 4 5 2 10 9 Remove the seven pins rom o the left guard Remove the left guard Figure 4 5 3 11 Unplug the connectors indicated in the figure 12 Back...

Page 54: ...side Remove c platform 20 Unplug CSafe connector g if present Insert cable 8 CB 18 into the hole indicated by the Because the display column is interrupted as can be seen in Figure 4 5 10 it will be...

Page 55: ...group of cables which connect the upper and lower parts of the machine More specifically insert it into the left part of the 2 column sections 29 Use a cable tie to attach cable 8 to the existing gro...

Page 56: ...rd 2 along the special guides on cover plate 1 in way that the connectors on the board match up with the holes on the cover plate Secure exter l screws and washers 4 and 5 using a Phillips scr Figure...

Page 57: ...ble 9 CB 9 on connector CN1 of the connector board All the connectors previously disconnected from the display in step 3 The TGS cable if present on connector CN8 of the CPU board 43 Fix the new displ...

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Page 59: ...00i 700i and 700iE models 6 The mains voltage must match the value specified on the machine rating plate 7 The electrical system must be correctly earthed 8 The wall outlet used should be reserved for...

Page 60: ...r completing the installation procedure the machine is ready for use On the 500i 700i and 700iE models simply turn the on off switch from position 0 to position 1 while on the 500i SP and 700i SP mode...

Page 61: ...s type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executin...

Page 62: ...t there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configuration...

Page 63: ...sired test using the and effort level keys press ENTER to initiate the test and then await the result Press ENTER again to continue and use the CLEAR key to return to the higher menu level holding it...

Page 64: ...TGS COM test The TGS COM test done on machine not provided with the key reader gives a fail outcome The same if the CSafe COM test is done on a machine which CSafe port is not plugged with the monito...

Page 65: ...age of the brake board causing the upper assembly to switch off 6 2 1 500I AND 700I MODELS Does the wall outlet supply the correct voltage Is the mains lead OK Is the voltage at the output of the mach...

Page 66: ...ed by circled numbers which are described in detail below To speed up the troubleshooting procedure check the state of the power indicator LEDs on the various circuit boards 1 Slightly lift up the Fas...

Page 67: ...lace the alternator Replace cable CB 52 THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YES 2 1 Are the DC voltages at the output of the brake board correct YES 3 NO Replace the brake board Replace t...

Page 68: ...across the ends of the cable from the alternator The measured voltage should be approximately 15 17 VDC at a speed of about 30 RPM As for step 1 but across pins 1 and 2 of connector CN3 on the brake...

Page 69: ...lead OK Is the voltage at the output of the machine s power entry module correct Plug the machine into a working electrical outlet Replace the mains lead Replace the power entry module on the machine...

Page 70: ...Replace cable CB 3 YES NO YES 4 Are the DC voltages at the output of the CPU board to the LCD inverter correct NO 5 Replace the CPU and or connector board YES Are the DC voltages at the input to the L...

Page 71: ...verter NO 7 YES Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below To speed up...

Page 72: ...ferring to paragraph 2 9 Cables As for step 3 but on connector CN16 on the connector board As for step 3 but on connector CN5 on the CPU board As for step 3 but on connector CN1 on the LCD inverter bo...

Page 73: ...ND 1 Replace the headphone jack Does it work Def ective headphone jack YES NO Try replacing the CPU Does it work Def ective CPU board YES Replace the CPU board NO Follow the procedure step by step to...

Page 74: ...dard parameter Def ective CPU board NO NO NO TV PICTURE YES 3 The signal derived f rom the video signal is insuf f icient Contact the system administrator NO Disconnect the splitter and connect the tu...

Page 75: ...connector board 2 nfiguration procedure described in paragraph 9 3 11 TV Standard 700iE version only 3 tuner while for models with US electronics plug the external antenna cable into the tuner Carry o...

Page 76: ...work procedure Def ective CPU board NO YES THE RADIO DOES NOT PLAY YES 1 The signal derived f rom the video signal is insuf f icient Contact the system administrator NO Disconnect the splitter and con...

Page 77: ...Manual rev 2 4 1 After disconnecting the splitter from the tuner procure a female RC connector and a copper wire about 1 5 m long Connect the copper wire to the tuner through the RC connector so that...

Page 78: ...Error detected by brake board troubleshooting procedure YES 2 3 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers...

Page 79: ...the troubleshooting procedures for these cases 6 7 1 ERROR 1 ON BRAKE BOARD This code indicates an overheating error this condition occurs when the temperature detected by the sensor on the circuit bo...

Page 80: ...f defective components If the error persists or recurs frequently replace the brake board 6 7 5 ERROR 16 OR 32 ON THE BRAKE BOARD This code indicates an error in the EPROM of the brake board or a watc...

Page 81: ...is incorrect troubleshooting proc value edure Replace the brake board YES Does the brake winding receive current f rom the brake board NO Replace the brake winding YES Replace cable CB 51 NO 2 Follow...

Page 82: ...condition Has the brake board generated error 128 Does the brake board output the correct current to the brake winding 3 Replace the brake board NO Replace the brake winding YES THE RESISTANCE IS INCO...

Page 83: ...t unusually high friction or resistance 2 Refer to paragraph 9 3 4 Errors log 3 Measure the voltage supplied by the brake board to the winding In constant power mode custom time pedaling at 80 RPM and...

Page 84: ...ve Does the speed sensor send the correct signal to the brake board 2 Replace the speed sensor NO SW not correctly loaded YES Is the brake disk correctly f ixed to the f lywheel THE SPEED IS INCORRECT...

Page 85: ...he tester probes across the terminals of the speed sensor The measured signal should be that indicated in Figure 3 2 1 In addition when pedaling at 80 RPM the frequency of the signal should be 107 Hz...

Page 86: ...at the output to the display board correct Replace cable CBQ 32 1 2 YES NO YES Replace the display board NO A Is the serial communication link between the display board and the TGS reader OK Replace t...

Page 87: ...robes across pins 1 and 3 of connector CN1 of the TGS reader The measured value should be 12 Vdc 1 and 9 of connector CN7 on the display board 2 As for step 1 but across pins 3 Use the serial communic...

Page 88: ...display board Replace the receiver Replace CU83 cable 2 3 YES NO YES Replace display board NO Check the earth connection of the machine 1 Follow the procedure step by step to correctly diagnose the p...

Page 89: ...board 2 4 YES NO YES NO Is the supply v oltage correct at the input to the HS interf ace board Replace the HS interf ace board 3 YES NO 5 Check the earth connection of the machine 1 Follow the procedu...

Page 90: ...across pins 2 and 1 of connector J3 on the HS inter measured value should be 5 Vdc face board The As for step 2 but across pins 1 and 6 of connector CN4 on the display board 5 Check the connection be...

Page 91: ...inimum distance Is the receiver correctly positioned and are the connecting cables properly routed Are there sources of electromagnetic noise near the receiver Reposition the machines so they are adeq...

Page 92: ...ep by step to correctly diagnose the problem Take particular care with the 1 pin on the power supply cable and the ground node to which the receiver is connected inside the display The value must be l...

Page 93: ...in the procedure 7 4 Disassembling the cardio receiver 4 To check for electromagnetic noise near the machine use a frequency signal monitor constructed as shown in the diagram below 115 86 102 70 103...

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Page 95: ...the mains lead from the wall outlet only for the 700i models 2 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 2 3 Unplug the connectors indicated in the figure at left 4 Remove...

Page 96: ...the 4 screws a using a medium Phillips screwdriver Turn off the machine and unplug the m Figure 7 1 5 3 e at left Unplug the connectors indicated in the figur 4 Remove the display Figure 7 1 6 5 Back...

Page 97: ...outlet only for the 500i models 2 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 8 3 Unplug the connectors indicated in the figure at left 4 Remove the display Figure 7 1 9 5 B...

Page 98: ...possible to disassem The 386 board a The displa Figure 7 2 2 386 t up slightly Dis board a 1 Release the fixing tabs The board will lif 2 Extract it from the connector on the display board play board...

Page 99: ...k bench It is now possible to disassemble its circuit boards The CSafe board a The LCD inverter b The connector board c The CPU board d The Touch Screen interface board e Figure 7 2 5 CSafe Board a 1...

Page 100: ...s screwdriver Remove the circuit board from th taking care not to damage the connector that attaches it to the CPU board Figure 7 2 9 1 Disassemble the connector board 2 Unplug the cables indicated in...

Page 101: ...e LCD Unplug the connectors of the cables leading from the touch screen to the touch screen interface board to the TTL board and to the LCD on the inverter indicated in the figure 2 Back off the 6 scr...

Page 102: ...ibed in paragraph 1 Disassembling the display 7 Th n place the display no possible to disasse Figure 7 2 14 LCD inverter b iver 1 Back off the two screws c using a Phillips screwdr 2 Raise the inverte...

Page 103: ...e connectors of the cables leading from the touch screen to the TTL board and to the LCD on the inverter indicated in the figure To unplug the cable from the TTL board open the connector on the CPU as...

Page 104: ...ure 7 2 20 s paying attention to its cable all Phillips 11 Lift up and remove the LCD 9 Shift on one side the touch screen 10 Back off the 4 screws t using a sm screwdriver Figure 7 2 21 To disassembl...

Page 105: ...Figure 7 2 22 To remove the hand sensor board 1 Unplug the 2 connectors indicated in the figure 2 Release the 3 clips t and remove the hand sensor board To reassemble the circuit boards and the LCD ca...

Page 106: ...he CSafe board c Figure 7 2 24 Unplug the keyboard connector indicated in dium Phillips screwdriver 386 board a 1 Release the fixing tabs The circuit board will lift up slightly Remove it 2 from the c...

Page 107: ...corner of the keyboard To assemble a new keyboard with the display on a work bench 1 Remove the backing film from the adhesive 2 Apply the adhesive part starting from the left and working toward the r...

Page 108: ...ws a which secure the plate and all the display circuit boards to the front cover Figure 7 3 4 6 Lift up the plate to which all the circuit boards and the LCD are fixed 3 Back off the 2 screws b secur...

Page 109: ...it to the display board Remove the protective film h the display placed on a work bench 2 Use a sharp tool to lift up and detach a corner of the keyboard o semble a new keyboard with the display on w...

Page 110: ...CARDIO RECEIVER Figure 7 4 1 1 Back off the 2 screws a using a small Phillips screwdriver 2 Remove the upper cover b Figure 7 4 2 using a small Phillips screwdriver 4 Remove the lower cover 3 Back off...

Page 111: ...connector g Figure 7 4 5 2 Connect the cable to the cardio receiver and bend the cable on a side of the connector Figure 7 4 6 3 Place the receiver in the sponge h as shown in the picture to side 4 Us...

Page 112: ...RECLINE EXCITE Service Maintenance Manual rev 2 4 Page 7 18 Figure 7 4 7 5 Place the cardio receiver into the plastic housing...

Page 113: ...step 4 m Carry out the operations described in paragraph Disassemblin 1 Back off the 2 screws a using using a 6 m Allen wrench Figure 7 5 2 2 Shift the rubber bushings b 3 Back off the 2 grab screws c...

Page 114: ...from the wall outlet only for the 700i and 700iE odels m or each sensor F 1 Back off the 2 screws a using a small Phillips screwdriver Figure 7 6 2 Lift up the top sensor To disconnect the sensors dis...

Page 115: ...ews a using a torque wrench set for 35 Nm Figure 7 7 2 2 Remove the plastic caps b from both pedal cranks 3 Use a 14 mm socket wrench to back off the screw underneath 4 Use a bicycle pedal extractor t...

Page 116: ...pedals and the pedal cranks 1 Back off the 7 screws a on either side of the machine using a 4 mm Allen wrench Figure 7 8 2 first Remove the seven pins c from the left guard o reassemble the guards car...

Page 117: ...om the box Carry out the procedure described i 7 8 Disassembling the guards Figure 7 9 2 3 Unplug the connectors indicated in the figure Fiure 7 9 1 4 Back off the two screws b using a 3 mm Allen wren...

Page 118: ...ure described in paragraph 8 Disassembling the guards 7 1 Release the spring a of the belt tensioning mechanism Remove the belt from the pulley 2 To reassemble the belt follow the disassembly structio...

Page 119: ...ons described in paragraphs Disassemblin Figure 7 11 2 2 Remove the snap ring b Be careful with the various spacer rings on the pulley shaft Figure 7 11 3 c from the opposite side of the machine 4 Bac...

Page 120: ...Allen wrench 7 8 Disassembling the guards Figure 7 12 2 ly on a work bench Back off the two nuts c using a 7 mm fr w 5 R he winding To reassemble the brake winding carry out the above steps in reverse...

Page 121: ...e the snap ring a on the left side of the machine Be careful with the various spacer rings on the pulley shaft Figure 7 13 2 2 Remove the brake assembly 3 Place the brake assembly on a work bench Take...

Page 122: ...side To reassemble the brake carry out the above steps in reverse order Remember to fully lock down all the screws b in a cross pattern as they may knock against the speed sensor if left loose Lock d...

Page 123: ...ps screwdriver 2 Remove the speed sensor 3 If it proves difficult to back off the screws a in their current position back off the screws b using a 3 mm Allen wrench and remove the sensor together with...

Page 124: ...figure Power entry module 500i 700i e 700iE or battery charger socket 500i SP e 700i SP rear platform on the left in the figure 1 To access the connectors turn the machine over on one side 2 Back off...

Page 125: ...this procedure applies for both platforms 5 To disassemble the platforms back off the 3 screws d using a 17 mm wrench To reassemble the platforms and connectors carry out the above steps in reverse o...

Page 126: ...mm Allen wrench clamping the screw from the opposite side to prevent it rotating 3 Remove the pulley c Figure 7 16 2 ulling it outward 4 Remove the rotor d p Figure 7 16 3 5 Back off the two screws A...

Page 127: ...DISASSEMBLING THE BATTERY Figure 7 17 1 7 8 ling the guards To reassemble the battery carry out the above steps in reverse order Carry out the operations described in paragraph Disassemb 1 Unplug the...

Page 128: ...ble the 2 pulleys on which the saddle moves backing off the nut a using a 17 mm wrench and locking down the eccentric pin b using a 24 mm wrench 2 Remove the saddle from the equipment To reassemble th...

Page 129: ...king off the nut a using a 17 mm wrench and locking down the eccentric pin b using a 24 mm wrench Figure 7 18 4 4 T fi 5 Pay attention that the saddle stays over the cloth and that the hand sensor int...

Page 130: ...ector as shown in the figure 7 Unplug the connectors d of the touch sensor cables and the connector e of the hand sensor cable 8 Remove the saddle To reassemble the saddle carry out the above steps in...

Page 131: ...7 1 Place the saddle assembly on a work bench Back off the t Allen wrench 3 During reassembly remember to fix the ground cable using one of the two screws a Figure 7 19 2 4 ng c Release the spri Figu...

Page 132: ...turn the selector plate g Figure 7 19 5 9 Back off the two screws h using a 2 5 mm Allen wrench Figure 7 19 6 10 Unplug the connector i from the board 11 Release the 3 clips l and remove the board fro...

Page 133: ...the connectors and the touch sensors only for the 700i 700i SP and 700iE models Figure 7 20 2 3 Back off the two screws c using a 3 mm Allen wrench and remove the covering plate Figure 7 20 3 ndlebar...

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Page 135: ...ragraph 1 various positions available for the spring a Carry out the operations describe 7 8 Disassembling the guards To adjust the tension of the belt simply select on of the The correct belt tension...

Page 136: ...ards 1 ulley see the square in the 2 eccentric pin position and tight the screw b Carry out the procedure describe 7 To adjust the belt alignment pedal and calibrate the eccentric pin position using a...

Page 137: ...POSITION Figure 8 3 1 Carry out the operations described in paragraph 7 8 Disassembling the guards 1 Back off the 2 screws a and shift the speed sensor support to the side so that it is 0 7 mm from t...

Page 138: ...perations described in paragraph 1 so that it is 0 6 Lock the screws back down C 7 8 Disassembling the guards Back off the 2 screws a and shift the brake winding support to the side mm from the disk 2...

Page 139: ...v 2 4 8 5 SADDLE SLIDING Figure 8 5 1 1 b using a 24 mm t the saddle moves smoothly and does not have any play vertically 3 Lock the nut back down Loose the nut a using a 17 mm wrench Turn the e 2 cce...

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Page 141: ...display begins showing the current configuration structured as in the diagram below USER MENU Language MAX Time Priority Distance Pause Time TGS Keys Custom Mess Languages Change Mess Lang Edit Messag...

Page 142: ...ven if not configured as the preferential heart rate source To change the selection when the display shows the current setting PRIORITY xxx Press the GOAL keys to select the preferential source from t...

Page 143: ...en the display shows the current setting TGS xxx Press the GOAL keys to select the desired option out of those listed in the table below TGS ENABLED default DISABLED Press ENTER to confirm the operati...

Page 144: ...ES It is possible to modify the custom messages press ENTER to invoke a submenu which displays the first custom message then use the effort level keys to move to the other messages Press the ENTER key...

Page 145: ...lt values To select the function when the display shows DEFAULT CONFIG Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter If the ENTER key is...

Page 146: ...tandby screen To change the selection when the display shows the current setting STANDBY xxx Press the GOAL number keys to select the desired option out of those listed in the table below STANDBY TV d...

Page 147: ...this point the machine display begins showing the current configuration structured as in the diagram below USER CONFIG Language MAX time Distance Change mess lang Pause time Default age Default weight...

Page 148: ...efault MLS Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter 9 2 4 MAXIMUM EXCERCISE TIME It is possible to set a maximum duration for the ex...

Page 149: ...to the next or preceding parameter The default value of this parameter is 30 9 2 7 DEFAULT WEIGHT It is possible to set the default weight of a generic user in KG with values ranging from 10 to 999 T...

Page 150: ...is possible to set the distance for every exercise in Km with values ranging from 1 to 999 To change the setting when the display shows the current setting DEFAULT DISTANCE KM xxx Press the ENTER key...

Page 151: ...the selection when the display shows the current setting KEYS xxx Press the GOAL keys to select the desired option out of those listed in the table below KEYS ENABLED default DISABLED Press ENTER to c...

Page 152: ...sed the diplay will show CONFIRM press ENTER to confirm or cancel by pressing the CLEAR key for a few seconds 9 2 16 FORMAT P P This function formats a TGS key for Plug Play mode operation To select t...

Page 153: ...two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configuration structured...

Page 154: ...is necessary to press the ENTER key when the current parameter value starts to blink press the CLEAR key to erase the current value and then use the number keys to enter the desired new value Save the...

Page 155: ...his parameter sets the month of the internal clock 9 3 1 5 Year This parameter sets the year of the internal clock 9 3 1 6 Set Clock This item is used for programming the internal clock chip with the...

Page 156: ...to the upper menu level by pressing CLEAR for a few seconds 9 3 2 2 Write to low kit To write the values of the currently displayed parameters to the low kit scroll using the keys until the display s...

Page 157: ...m coil temperature 125 Par 08 Minimum revolutions RPM 30 Par 09 RPM integration scale 1 Par 10 Filter threshold RPM 30 Par 11 0 Par 12 User friction torque delta 5 Par 13 0 9 3 3 OPERATING DATA This f...

Page 158: ...ated every 10 minutes This means that whenever the machine is switched off any data modified after the last memory update will be lost MESSAGE ON DISPLAY DESCRIPTION Life Brake Minutes x 10 of operati...

Page 159: ...ication fault is detected Scroll using the keys until the display shows COM FAULT X To reset it press ENTER the LED display shows press ENTER to r onds 9 3 4 1 Read from low kit To read the errors sto...

Page 160: ...is condition occurs wh 8 OVERVOLTAGE this cond above 13 7 Vdc only on the 500i 700i and 700iE m ition occurs when the 12 Vdc voltage goes odels 16 WATCHDOG this condition occurs when the brake board S...

Page 161: ...This function displays the brake board firmware version To access this menu when th s LOW KIT VERSION press ENTER the following m H x L x B x W 9 3 6 2 Low Kit fault code display shows LOW KIT FAULT C...

Page 162: ...to change the value and the keys to scroll to the next haracter eter The default value of this parameter is 10 9 3 11 TV STANDARD 700 ION O This function displays the TV St configur e m To the s when...

Page 163: ...omania Singapore Slovakia Slovenia Spain Sri Lanka Sweden Switzerland Thailand Turkey 1 PAL B G United Arab E Zambia Zimbabwe Botswana Hong Kong Ireland South Africa Seychelles 2 PAL I UK 5 SECAM E L...

Page 164: ...procedure press the 0369 keys when the machine is in stand by the keys must be pressed one after the other The following prompt appears on the LCD display ENTER PASSWORD To access the procedure type...

Page 165: ...the START button to initiate automatic scanning of the video bands During this stage the channels found will be collected in a temporary listing 3 The WAIT message appears along the top of the displa...

Page 166: ...eft can perform certain adjustments on the Wellness TV In particular it is possible to 1 Increase or reduce the brightness of the LCD 2 Increase or reduce the contrast of the LCD 3 Before exiting the...

Page 167: ...must be pressed one after the other The following prompt appears on the LCD display ENTER PASSWORD To access the procedure type in the password 2408 and press ENTER to confirm At this point the machin...

Page 168: ...MHz using the numeric keypad Frequency values expressed in KHz that is to say without a decimal point our outside the range of the FM band 87 500 0 MHz will not be accepted by the system e ncy value...

Page 169: ...g of the FM radio band 8 MHz During this stage the channels found will be collected in a temporary li 2 The WAIT message appears along the top of the display Wait for the automatic search to finish or...

Page 170: ...uned 1 Enter the configuration menu of the channels that need to be tuned 2 Insert the TGS key to which the tuning data was saved 3 Press the DOWNLOAD TGS key 4 Save the data uploaded to the machine b...

Page 171: ...osses which appear in sequence scrolling once along the top followed by the message Tap the centre of the cross to continue the calibration or tap any other point to cancel and exit until the user eit...

Page 172: ...RECLINE EXCITE Service Maintenance Manual rev 2 4 Page 9 32 Page intentionally left blank...

Page 173: ...Y MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills The daily machine maintenance consists of simple external cleaning for the purpo...

Page 174: ...STRAPS 1 Check the state of wear of the foot straps Replace if there are evident signs of wear 10 2 3 CHECKING THE OPERATION OF THE CARDIOTESTER RECEIVER 1 Using a separate heart rate monitor put on t...

Page 175: ...ATION Only for 500i 700i and 700iE models position 0 OFF 1 Turn off the machine by placing the switch in 2 Unplug the mains lead from the wall outlet 10 3 3 CLEANING OPERATIONS Use a vacuum cleaner to...

Page 176: ...ll the cables 3 8 CHECKING THE External conditions Possible rusting of the connectors Electrical continuity of the individual wires Isolation of the individual wires toward ground Repair and or replac...

Page 177: ...cessary to change the contents of the FLASH EPROM on the 386 board by means of an external PC connected to the CSAFE port on the machine situated on the lower part of the display panel The PC can only...

Page 178: ...ists a new shaped button with a moulded indentation to prevent involuntary operation by the user while exercising FLAT OLD MODEL SHAPED NEW MODEL COMPATIBILITY CHART 700i 700i SP Upper electronic 7 70...

Page 179: ...prevent involuntary operation by the user while exercising the revision code REV C is screen printed on the board 11 2 3 2 New Touch Sensor FLAT OLD MODEL SHAPED NEW MODEL COMPATIBILITY CHART 700i E U...

Page 180: ...on on the machine Small Phillips screwdriver Medium Phillips screwdriver 7 mm wrench 15 mm wrench 17 mm wrench 24 mm wrench 2 5 mm Allen T wrench 3 mm Allen T wrench 4 mm Allen T wrench 6 mm Allen T w...

Page 181: ......

Page 182: ...TECHNOGYM S p A Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym com Via G Perticari 20 47035 Gambettola FC ITALIA 0SM00318AA UK...

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Technogym Recline 500, Service Maintenance Manual

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Summary of Contents for Recline 500

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