TAYO Zontes ZT125-M 2022, Maintenance Manual

Page: 79 / 188

79 / 188
f. Remove the shaft sleeve
⑽
and take off the rear wheel
assembly.
g. Replacing the rear brake disc
M310:Remove bolts
⑾
with 6# inner hexagon soket, and then
take off the brake disc
⑿
. If you need to replace the ABS gear
ring, remove the bolt
⑾
and then replace it. Bolt
⑾
standard
torque: 25N.m (2.6 kgf.m, 18 lbf.ft).
M125:
h. Refer to the order of disassembly to restore. Note that
bolts with torque requirements need to be calibrated
according to standard values.
Brake hose
Caution:
●This inspection should be completed by a qualified
maintenance organization.
● Check the hhose according to the maintenance schedule.
●It is recommended to replace the brake hose every 4 years.
Refer to steps 1 and 2 of checking brake fittings in the
brake system, you can use the endoscope with LED to easily
check the oil pipe joints of the ABS hydraulic control unit and
the main pump, or remove the corresponding cover for
inspection.
Brake fluid
Caution:
●This inspection should be completed by a qualified
maintenance organization.
●It is strictly forbidden to directly flush the main pump with
high-pressure water.
●After disassembly, make sure that all parts are installed
correctly.
●It is strictly forbidden to mix in water, dust, impurities and
silicic acid or petroleum-based liquids, otherwise it will cause
serious damage to the brake system.
●This vehicle uses DOT 4 brake fluid, and it is forbidden to
mix it with other brake fluids.
●Wear protective gloves/protective clothing/protective
goggles/protective masks.
●Brake fluid must be used in time after opening, seal and
moisture-proof measures must be taken when storing; it is
recommended not to exceed 1 month. Inferior or damp
brake fluid will cause adverse effects on the brake system,
and may cause brake failure when the impact is severe.
●The brake fluid should be prevented from dripping on the
paint surface of the cover or the surface of the parts. If it is
accidentally splashed, it should be rinsed with water
immediately.
●If you accidentally swallow the brake fluid, you should
contact the poison control center or hospital immediately; if
you accidentally get the brake fluid into your eyes, rinse with
water and seek medical attention immediately.
●Brake fluid must be kept away from children and pets.
●The vehicle must be parked on a flat and stable ground or a
lifting platform.
1. Add brake fluid to the main pumps of the front
and rear disc brakes
a. Adding brake fluid to the main pump of a disc brake is
taken as an example for description. The steps for refilling
the rear brake main pump are the same.
b. Place the vehicle horizontally.
c. Wrap around the main pump with oil-resistant plastic
film to prevent the brake fluid from dripping onto the surface
of the parts and damaging the paint layer.
d. After wearing waterproof gloves, use a Phillips
screwdriver to remove the bolt ① , and remove the upper
cover ② , the cover ③ , and the sealing rubber gasket ④ .