TAYO Zontes ZT125-M 2022, Maintenance Manual

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2. Maintenance
Know Before Service
1. Use good quality tools, or special tools and fixtures designed by our company. The use of inferior tools may cause damage to
parts, peeling of plating, improper assembly, etc.
2. The O-rings, paper gaskets, copper gaskets, and component seals used for sealing must be replaced before assembly.
3. Fasteners with torque requirements need to use a torque wrench to check the torque; if the torque is not required, refer to
the general torque value recommended by general fasteners.
4. Clean up before assembly; after assembly, check whether the assembly is correct and in place.
5. The vehicle should be parked balanced and pay attention to safety during disassembly and assembly. Including but not limited
to the use of electric tools, hand tools, pneumatic tools, hydraulic tools, and handling. Prevent contact with skin, eyes, burns,
electric shocks, etc.
6. The replaced oils, liquids, batteries, etc. must be recycled and handed over to a qualified organization for disposal; it is
forbidden to dump them at will to pollute the environment or water sources.
7. Swallowing or inhaling coolant, brake fluid, etc. will cause certain harm to the human body. Any exposed skin such as hands
and face should be cleaned thoroughly after each addition. If swallowed by mistake, immediately contact the poison control
center or hospital; if inhaled, immediately go to a ventilated environment. If it accidentally splashes into the eyes, immediately
rinse the eyes with a large amount of running water and seek medical advice or consultation in time. Keep away from children
and pets.
8. If you need to clean or wash the body parts of the vehicle, you should use neutral car wash fluid or tap water, diesel,
kerosene, etc. Acidic or alkaline car wash fluid will cause irreversible corrosion of the surface paint, electroplating surface, and
anodized surface of the parts; gasoline will cause premature aging or hardening of sealants, gaskets, and rubber parts, reducing
the service life. Non-woven fabrics should be used for wiping with no residue. Ordinary rags may leave cloth scraps or wool, etc.,
which may affect the assembly or cause other adverse effects.
9. The following is the instructions for disassembly and assembly of swell nails.
①Press the center cylinder with 4# inner hexagon or other tools, you can hear a sound or the center cylinder moves axially by
2mm (0.079 in);
②Pry open the gap with a blade, nail or carving knife, etc. and remove it; if there is space It is allowed to reach to the ba ck to
push out;
③Pinch the outer ring with two fingers and p ush the center cylinder up to the initial position;
④Pinch the center cylinder with two fingers to install the swell nails to the installation position;
⑤The outer ring fits the connected parts; if it does not fit, check for misalignment;
⑥ Press the cen ter cylinder with your fingers or other tools, and you can hear a sound or the top of the center cylinder is
almost flush with the top surface of the outer ring, indicating that the assembly is in place.
Only part of the basic requirements for matters needing attention, prevention of accidental injury, etc. can be listed; it is not
possible to list all situations in detail. Be vigilant during disassembly and assembly to prevent accidents.