Tally T6215 Maintenance Manual Download Page 7

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Table Of Contents

Hammer .......................................................................................................................................... 2–8

Fault Override Category ........................................................................................................................ 2–8

Diagnostic Category .............................................................................................................................. 2–9

Calibrations ..................................................................................................................................... 2–9

Selecting And Running a Hammer Calibration Routine .............................................................. 2–9

Figure 2–1. Hammer Leadtime Calibration Printout Sample (partial) ............................................. 2–11

Selecting And Running a Platen Gap Calibration Routine ........................................................ 2–11

Meter ............................................................................................................................................ 2–12

Accessing the Meter Measurement Tests: ................................................................................. 2–12

Motors ........................................................................................................................................... 2–13

Accessing the Motor Tests: ....................................................................................................... 2–13
Motor selections ...................................................................................................................... 2–13

Shuttle Speed ................................................................................................................................ 2–13

Shuttle Speed selections: ......................................................................................................... 2–13

Ribbon Speed ................................................................................................................................ 2–13

Speed selections: .................................................................................................................... 2–13

Ribbon Threshld ............................................................................................................................ 2–14

Threshold selections: ............................................................................................................... 2–14

Paper Out Thold ............................................................................................................................ 2–14
Energy Star .................................................................................................................................... 2–14
Clear ............................................................................................................................................. 2–14

Clear selections ....................................................................................................................... 2–14

Control Panel Key Operations For Controlling Fault Reporting ............................................................ 2–15

ALL Fault Reporting ....................................................................................................................... 2–15
Four Faults Only ............................................................................................................................ 2–15
Paper Out Only ............................................................................................................................. 2–15

Summary of Contents for T6215

Page 1: ...T6215 Maintenance Manual...

Page 2: ...ate of the art and changes in the equipment or configuration thereof Liability for difficulties arising from unknown or unforeseen technical limitations is disclaimed FCC Statement This equipment has...

Page 3: ...Table of Contents Table of Contents...

Page 4: ......

Page 5: ...nsor Inputs 1 1 Motor logic and drive 1 2 EEPROM 1 2 Serial and Parallel Interfaces 1 2 Serial 1 2 Parallel 1 2 Main Processor 1 2 Motorola Cold Fire 5307 1 2 Altera EPM7064 1 2 Table 1 1 Host Interfa...

Page 6: ...Standards 1 8 Electromagnetic Emissions 1 8 Agency Approvals 1 8 Chapter 2 Menu Operations Introduction 2 1 Technical Access Mode 2 1 How To Enter Tech Access Mode 2 1 How to Exit Tech Access Mode 2...

Page 7: ...p Calibration Routine 2 11 Meter 2 12 Accessing the Meter Measurement Tests 2 12 Motors 2 13 Accessing the Motor Tests 2 13 Motor selections 2 13 Shuttle Speed 2 13 Shuttle Speed selections 2 13 Ribbo...

Page 8: ...22 Figure 3 2c Print Data Troubleshooting Sequence Continued 3 23 Figure 3 2d Print Data Troubleshooting Sequence Continued 3 24 Chapter 4 Removing and Replacing Components Introduction 4 1 Required...

Page 9: ...Mechanism tilted and held by strut 4 25 Procedure 13 Distribution PCA Removal 4 26 Figure 28 Removing screws on mounting bracket 4 26 Procedure 14 Lower Tractor Removal 4 27 Figure 29 Location of Pape...

Page 10: ...T6215 Maintenance Manual vi Appendix A Illustrated Parts Breakdowns and Schematics Illustrated Parts Breakdowns and Schematics A 1 Appendix B Firmware Update Procedure B 1...

Page 11: ...Preface Preface...

Page 12: ......

Page 13: ...on the Control Panel Display and various troubleshooting procedures and problem fixes Chapter 4 Removing and Replacing Components This chapter presents instructions for removing and replacing reinstal...

Page 14: ...T6215 Maintenance Manual Pref 2 Blank Page...

Page 15: ...Chapter 1 Chapter 1 Technical Overview...

Page 16: ......

Page 17: ...The primary components of the Engine Control Module are Main Processor Motorola Cold Fire 5307 Flash Memory 2 M bytes SDRAM 2 M bytes EPLD Altera EPM 7064 Interface specific devices Control Processor...

Page 18: ...44 supports IEEE 1284 compat ibility and nibble modes Main Processor Motorola Cold Fire 5307 56MHz clock 32 bit CPU bus Two direct Memory Access DMA channels One for hammer loading and one for the IEE...

Page 19: ...reports and other text output Data Processing and Draft Data Processing and Draft styles appear in two modes Constant Density CDF and Enhanced Constant Density Fonts print at the same dot density reg...

Page 20: ...Base Matrix 9 x 12 Base Matrix 13 x 12 Base Matrix 9 x 12 Dot Density 60 x 72 Dot Density 80 x 72 Dot Density 120 x 72 CPIs 5 10 CPIs 6 6 67 12 CPIs 7 5 8 33 8 57 13 33 15 16 67 17 14 20 Near Letter G...

Page 21: ...ed to rate graphics output on the T6215 printer The first was an AIAG label containing bar codes and block characters inside a box The second was a POSTNET label with one line of POSTNET bar code and...

Page 22: ...pressure level per ISO 7779 1999E Power Supply The printer requires single phase 47 to 63 Hz 90 to 264 VAC input power The printer s universal power supply automatically adjusts to the correct values...

Page 23: ...with a maximum wet bulb temperature of 82 F 28 C and a minimum dew point of 36 F 2 C Altitude To 8 000 ft 2438 meters Nonoperating Temperature Boxed 40 F to 151 F 40 C to 66 C Unboxed 14 F to 122 F 1...

Page 24: ...d to meet the requirements of several industry and Govern ment agency standards Electromagnetic Emissions EMI FCC part 15 subpart J Class A and EN5022 Class B ESD EN 61000 4 2 REF Q1012 RF EN 61000 4...

Page 25: ...Chapter 2 Chapter 2 Menu Operations...

Page 26: ......

Page 27: ...eously and hold for 3 seconds Release the keys when the alarm sounds and Tech Access On displays At this point the printer defaults to the Powerup configuration How to Exit Tech Access Mode There are...

Page 28: ...sible through the printer control panel The first printout is the Help menu and the rest are Printer Reports Current Config All Configs Configs 1 10 Calibrations Last Fault and Version These reports c...

Page 29: ...the hammer lead time and shuttle amplitude Last Fault The Control Panel Display shows the Last Fault that occurred Version The Control Panel Display shows the version number of the currently installe...

Page 30: ...ions that will appear in the Test menu while the printer is in Tech Access Mode Table 2 1 Test Menu Categories Parameters Selections Pattern Print Upper All Characters 63 69 ECMA Columns Print2 Paper...

Page 31: ...ter Paper Out Paper Motion Ribbon Weld Hammer Bus Temp Sensor Power Platen Keypad Motors Ribbon Shuttle Ribbon Pump Blower Shuttle Speed 37 80 Ribbon Speed 1 250 Paper Out Thold 0 255 Energy Star On O...

Page 32: ...ss only It has 11 print test selections Print2 selections Except for the 1 Line test all of the tests below run continuously They will continue to run until you depress either the Enter key or the Cle...

Page 33: ...ints a grayscale pattern at 60 x 72 DPI This test fires all hammers printing every other dot vertically and horizontally which should lay down an even gray tone across the page Any change in the gray...

Page 34: ...6 Press Enter to begin the Print Test With the exception of the 1 Line print test the print tests are continuous and will continue to print until you depress the Clear key or the Enter key Fault Overr...

Page 35: ...stic Category This category contains parameters for testing various printer components for setting operational thresholds and for calibrating certain sensors You are guided through these diagnostic pr...

Page 36: ...gory is displayed Press Enter Step 4 Scroll Key until the Calibration Parameter is displayed Press Enter Step 5 Scroll Key until the Hammer selection is displayed Step 6 Depress the Enter key to begin...

Page 37: ...is displayed Press Enter Step 4 Scroll Key until the Calibrations Parameter is displayed Press Enter Step 5 Scroll Key until Platen Gap Cal is displayed Step 6 Depress the ENTER key to begin the first...

Page 38: ...he Enter key when the desired selection displays Paper Out Sensor The Paper Out Sensor should read less than 2 volts with paper removed and greater than 4 volts with paper installed No other operator...

Page 39: ...r Shuttle Each Motor Test is initiated by depressing the Enter key when the desired selection is displayed Motor selections Ribbon Shuttle Ribbon Pump Remove ribbon before performing this test Blower...

Page 40: ...rinter Counts Clears the count information from NVRAM NVRAM Clears ALL NVRAM Shuttle Off This parameter allows you to set the amount of time the shuttle remains at speed after the last printed data Op...

Page 41: ...fault reporting back ON hold down the same two keys when the printer is Offline until the printer alarm sounds Four Faults Only To turn fault reporting OFF for Paper Motion Paper Out Ribbon Fault and...

Page 42: ...T6215 Maintenance Manual 2 16 Blank Page...

Page 43: ...Chapter 3 Chapter 3 Faults and Troubleshooting...

Page 44: ......

Page 45: ...teral damage to other parts may result If the fault message returns perform the required corrective action If a nondestructive fault occurs in the middle of printing a document one line of text may be...

Page 46: ...ech Access Mode under the TEST Menu They can only be enabled while the printer is in Tech Access Mode However they will remain in whichever setting On or Off you select when you leave Tech Access Mode...

Page 47: ...elected 2 Check wiring of I O cable between host and printer See Appendix C in the Operator Manual for a detailed explana tion 3 Ensure correct protocol has been selected Chnl Not Found Explanation VF...

Page 48: ...cannot accept or process data Printer will reset and data will be lost Corrective Action Insert line terminators in data stream so the printer will process the data then retransmit the data I O Timeo...

Page 49: ...Dumps for explanations about how the data from the host is printed Corrective Action No corrective action is required Overflow VFU Explanation An excessive number of bytes has been sent by the host in...

Page 50: ...by referring to the Configuration Menu section of Chapter 3 of the Operator s Manual If there is no mismatch between the printer and host settings then the data sent from the host has been corrupted R...

Page 51: ...e platen gap is too small The ribbon shield may no be adjusted correctly causing ribbon faults Corrective Action Depress the CLEAR key then put the printer back Online If the fault returns check the p...

Page 52: ...ment If the Hammer Bank is binding and does not slide freely replace the shaft bearing blocks on the Hammer Bank If the shuttle mechanism still does not turn freely or you find broken or excessively w...

Page 53: ...at the Engine Controller Board for the fan that is not operating If power is OK remove and replace the fan If power is not OK remove and replace the Engine Controller Board If neither fan is working e...

Page 54: ...Input power should be 90 130 VAC or 180 264 VAC single phase 50 3 60 3 Hz Check input power at the plug in on the Power Supply side of the On Off switch and on the input side of the Power Supply If in...

Page 55: ...r Board Step 2 If the form movement keys do not function properly check the Control Panel connection to the Engine Controller Board If the connection is OK the problem is in either the Control Panel o...

Page 56: ...and adjust the platen alignment guides The Platen Gap should be approximately 013 with the Platen Gap Wheel fully closed See Procedure 9 in Chapter 4 Printed output appears light There are three thing...

Page 57: ...uality Step 3 Perform a Hammer Calibration procedure This procedure is explained in Chapter 2 in the TEST Menu Section under the Diagnostic Category PrntCal Parameter If the hammers can not be calibra...

Page 58: ...3 at 70 F If the coil resistance is outside of this range remove and replace the Hammer Module If the Hammer Coil is defective check the Hammer Driver on the Engine Controller Board also Defective Ham...

Page 59: ...roller Board Remove and replace the Engine Controller Board If you have no idea how long the printer has been banging away with no paper installed check the platen for damage If necessary remove and r...

Page 60: ...y or there is an Wheel or calibrate the platen incorrect platen calibration The printed characters in Vertical paper tension is too loose Move the Paper Tension Lever until one line are shorter than t...

Page 61: ...f the reading is either a short 0 Ohms or an open infinity the driver is bad and you should replace the Engine Controller Board If this check is OK then test the base B to emitter E by placing the pos...

Page 62: ...20V PRESENT P103 IS 120V Present P103 DISPLAY READS Self Testing REPLACE POWER SUPPLY REPLACE POWER SUPPLY PCB Go to Next Page REPLACE POWER SUPPLY PCB REPLACE FRONT PANEL PCB IS DISPLAY ON Is Power L...

Page 63: ...e Error OK No No Yes Yes Yes No Replace Logic PCB Replace Sensor Recalibrate Paper Out Sensor See Chapter 2 Menu Operations See Chapter 2 Menu Operations Recalibrate Paper Out Sensor Replace Front Pan...

Page 64: ...8V P501 DOES MOTOR TURN OK NO NO NO NO NO YES YES NO YES YES YES YES NOTE B B CONTROL PROCESSOR OPERATING IN FAKE MODE SEE CHAPTER 3 MAY BE NO SHUTTLE PROBLEM CONNECT PLATEN SENSOR BEFORE ATTEMPTING S...

Page 65: ...R AND COUNTERWEIGHT CONTROLLER BOARD IS SHUTTLE BELT INTACT IN PLACE NO YES NO YES NO YES ARE PULLEYS OK IS SENSOR OK RESEAT OR REPLACE BELT REPLACE BAD PULLEY ASSEMBLY THEN ADJUST SHUTTLE SENSOR RETE...

Page 66: ...T6215 Maintenance Manual 3 22 Figure 3 2b Print Data Troubleshooting Sequence Continued...

Page 67: ...Chapter 3 Faults and Troubleshooting 3 23 Figure 3 2c Print Data Troubleshooting Sequence Continued...

Page 68: ...ECK CONNECTION P502 RESEAT OR REPLACE CONN PLUG RIBBON MOTOR INTO PAPER MOTOR CONNECTOR AND PRESS LF KEY REPLACE RIBBON MOTOR REPLACE CONTROLLER BOARD REPLACE POWER SUPPLY YES NO NO YES IS RIBBON MOTO...

Page 69: ...Chapter 4 Chapter 4 Removing and Replacing Components...

Page 70: ......

Page 71: ...ot been affected Unless otherwise noted reinstallation of components is in the reverse order of installa tion or removal Required Tools This is a list of tools you will need to perform the procedures...

Page 72: ...n removal 4 16 11 Platen Gap adjustment 4 22 12 Print Mechanism access tilting 4 24 13 Distribution PCA removal 4 26 14 Lower Tractor removal 4 27 15 Upper Tractor removal 4 30 16 Tractor phasing Pape...

Page 73: ...ep 2 Open the Platen Gap lever Step 3 Loosen the screws on the left and right top of the ribbon platform and lift the platform Screw 2 Screw 1 Figure 1 Loosening screws on Ribbon Platform Step 4 Find...

Page 74: ...the ribbon drive motor and the other drives the re inking mechanism Step 1 Remove the Ribbon Platform see Procedure 1 Step 2 There are four screws per motor on the top side of the platform Remove the...

Page 75: ...e Ribbon Platform see Procedure 1 Step 2 Turn the platform over and unplug the orange motor cable s and the gray sensor cable Step 3 Remove the two screws that hold the PCA to the platform Screw Motor...

Page 76: ...four screws underneath the Control Panel at the bottom edge of the frame Step 4 Lift the Control Panel assembly from the printer Step 5 Loosen the two screws holding the Control Panel to the metal fra...

Page 77: ...uit Board removal Step 1 Remove all six screws holding the circuit board to the Control Panel Step 2 Lift the circuit board from the panel Figure 7 Removing circuit board screws To reinstall seat the...

Page 78: ...form See Procedure 1 and open the Platen Gap lever Step 2 Remove the Control Panel See Procedure 4 Step 3 Remove the two screws holding the plastic cable cage assembly in the top middle of the Hammer...

Page 79: ...holes in the Hammer Driver CBA Lift out the retainer clips Retainer clip Retainer clip Access holes for screws Access holes for screws Figure 10 Removing screws on retainer clips Step 7 Remove two KEP...

Page 80: ...ammer Bank from printer When reinstalling the Hammer Bank install and tighten the retainer clips Step 4 before installing and tightening the KEPS nuts Step 5 When reinstalling the Shuttle Drive belt S...

Page 81: ...tep 2 Remove the three screws and lift the Ribbon Shield from the Hammer Bank Hammer Bank Assy Spring Plate 2 places Ribbon Shield Assy Screw 3 places Guide Pin Guide Pin Figure 14 Removing the Ribbon...

Page 82: ...his insert the old hammer into each of the slots on the Hammer Alignment tool Use this guide to determine correct replacement part If the defective hammer pack does not fit into either slot A or B use...

Page 83: ...e new hammer holes 2 and 3 with the impact elements of the neighboring ham mers holes 1 4 and 5 Wiggle the tool slightly until it snaps onto the impact elements See Figure 16 1 5 4 3 2 1 2 3 4 5 New H...

Page 84: ...crew Step 3 Lift the coil board from the carriage To do this you may need to gently pry it with a tool Step 4 Press the replacement coil board onto the carriage Make sure that each bobbin is fully sea...

Page 85: ...me to the Hammer Bank Figure 18 Removing Shuttle screws Step 4 Remove two screws 9 64 Allen through the center of the shuttle and to the outside edge of the shuttle then lift the shuttle from the Hamm...

Page 86: ...rd from under neath the left side of the printer It s located just above the Power Supply Assembly Let the board dangle by the cables Circuit board located here Figure 20 Location of circuit board Ste...

Page 87: ...Removing the Platen Springs Step 7 Rotate the Platen Gap Adjustment Wheel until it is all the way open on H Step8 Remove the three screws that attach the platen stop to the side plate There are two w...

Page 88: ...ide plate enough for the platen pin to clear it Step 10 LIft the platen toward you bringing the two platen gap adjust plates and the right side curved spring washer along with it Step 11 Both the Plat...

Page 89: ...to new platen Step 12 Remove the spring lever from the left side It is attached with two 6 Phillips screws Step 13 Reattach the spring lever to the new platen Add Lubriplate grease see Appendix A Bet...

Page 90: ...5 16 standoffs mounted to the inside of the sideplates The hook in the Platen Gap Adjustment plate goes over the lower standoff and the setscrew of the Platen Gap Adjustment plate contacts the upper s...

Page 91: ...rint mechanism into the cabinet see Procedure 10 Step 19 Reattach the circuit board to the left Platen Gap Adjustment Plate Step 20 Reinstall the Hammer Bank see Procedure 5 Step 21 Reset the platen g...

Page 92: ...ool kit between the platen and impact elements The shim should slip behind the ribbon shield and plastic finger guard and in front of the platen see Figure 25 Step 6 Using the Allen wrench turn each s...

Page 93: ...Replacing Components Platen Adjustment Screw Green Indicator Allen Wrench 0 011 Shim Ribbon shield and plastic finger guard Platen Gap Adjustment Wheel Platen Adjustment Screw Figure 25 Platen Adjust...

Page 94: ...these steps to tilt the Print Mechanism Lock the wheels on the printer cabinet before performing this procedure Step 1 Remove the Ribbon Platform see Procedure 1 Step 2 Remove the Control Panel assem...

Page 95: ...nd Replacing Components Step 4 Lift the Print Mechanism Place the strut in the top and bottom detents with the shoulder on the strut in the bottom detent Detent Detent Strut Figure 27 Print Mechanism...

Page 96: ...ee Procedure 10 Step 3 Disconnect all cables at the Distribution PCA Step 4 Remove the two screws that hold the mounting bracket to the frame and lift the assembly out of the printer Screw B r a c k e...

Page 97: ...r cable from J1 of the Platen Paper Sensor PCA The Paper Out Sensor is part of the Lower Left Tractor Assembly Paper Out Sensor Cable Figure 29 Location of Paper Out sensor cables Step 4 Remove the re...

Page 98: ...re shaft Step 6 Slide the square shaft to the right a few inches When you replace it make sure it sticks out enough to touch the ground spring Ground Spring Figure 31 Ground spring Step 7 Loosen the n...

Page 99: ...oth tractors to the left and off the shafts Keep track of the position of the springs and washers on the support shaft as you remove them Each tractor has a raised bump which corresponds to a corner o...

Page 100: ...the upper tractor pulley When you replace the shaft and the ground spring make sure the shaft touches the spring Step 3 Remove the ground spring on the outside right of the square shaft Step 4 Loosen...

Page 101: ...the Print Mechanistm see Procedure 10 Step 3 Loosen the screw holding the lower idler bracket and slide it away from the belt then retighten the screw to hold the bracket in place temporarily Paper Dr...

Page 102: ...install the Phasing Gauge onto the upper and lower tractors If the Phasing Gauge is not available a single sheet of computer paper can be used as a temporary tool Paper Tension Lever in middle positi...

Page 103: ...hen tighten the screws Step 10 Check the tension of the belts using the Tension Gauge from the tool kit First put the Paper Tension Lever in the down position as shown Then place the tension gauge on...

Page 104: ...belt Adjust the position of the lower idler bracket until proper tension is achieved see Figure 37 Paper Tension Lever Lower Drive Belt Idler Bracket Lower Paper Drive Pulley Paper Drive Motor and Pul...

Page 105: ...the paper drive motor to the side frame plate Step 5 Remove the two drive belts from the pulley on the motor Unplug the motor from the Platen Paper Sensor CBA Step 6 Remove the three screws holding th...

Page 106: ...er pulley Step 4 Remove the four screws at the Shuttle Motor S c r e w Shuttle Motor Shuttle M otor Screw Screw Shuttle Drive Belt Screw Figure 39 Shuttle Motor When reinstalling put the Shuttle Drive...

Page 107: ...2 nut securing the connector cover and remove the cover Step 2 Unplug all of the connectors at the Control PCA Step 3 Working from the back door of the printer loosen the two mounting nuts 11 32 lift...

Page 108: ...r of the printer loosen the four mounting nuts 11 32 lift the enclosure slightly and lift it from the mounting studs Step 4 To replace the Power Supply Assembly remove the mounting screws and lift the...

Page 109: ...Appendix A Appendix A Schematics and Parts lists...

Page 110: ......

Page 111: ...BA 083566 Motor Assembly Paper Drive 082935 Motor Assembly Shuttle Drive 082934 Motor Ribbon Drive 075138 Platen Paper Sensor CBA 083556 Power Distribution CBA 083558 Power Supply 500W 732234 Pulley P...

Page 112: ...T6215 Maintenance Manual A 2 Notes...

Page 113: ...A 3 Appendix A Schematics and Parts Lists Cabinet Assembly I 27 0 27 0 083674 083673 083672 1 6...

Page 114: ...4 402524 62 SCREW 10 32 X 0 375 SEMS 8 402524 730381 SCREW 6 32 X 0 375 SEMS 403666 730956 GROUND STRAP INSULATED 18 X 1 A R 400658 730213 ADHESIVE LOCTITE 242 1 5 400783 730502 NUT 8 KEPS 24 25 26 27...

Page 115: ...Y W RIBBON PLATFORM W RFD W SKOW RE INKING DRIVE A R 400658 730213 ADHESIVE LOCTITE 242 A R 1 613287 083380 CABLE ASSY RIBBON SENSOR CONTROLLER 613287 083671 CABLE ASSY POWER DISTRIBUTION CONTROLLER 1...

Page 116: ...FOR PROPER TENSION IN TOP BELT THEN SLIDE ITEM 53 IDLER ASSY DOWN AND TIGHTEN FOR PROPER TENSION IN THE LOWER BELT SET PROPER TRACTOR PHASING WITH ITEM 54 PHASING LEVER IN MID TRAVEL PLATEN FULLY CLO...

Page 117: ...A 7 Appendix A Schematics and Parts Lists 3333E P2 Print Mechanism Assembly II...

Page 118: ...A 8 T6215 Maintenance Manual Print Mechanism Assembly III 3333E P3...

Page 119: ...A 9 Appendix A Schematics and Parts Lists Print Mechanism Assembly IV 3333E P4...

Page 120: ...M ELECTROLYTIC 2 404319 732845 4 400326 732846 WASHER FLAT NYLON 10 RETAINING RING SELF LOCKING EXTERNAL 3333E PL1 5 0 8 3 6 0 7 083607 PRINT MECHANISM ASSY PRINT MECHANISM ASSEMBLY PRINT MECHANISM AS...

Page 121: ...HTEN FASTENERS ITEM 4 WASHER 8 SPLIT LOCK SCREW 8 32 X 1 625 SEMS SCREW 8 32 X 5 8 SOCKET HEAD SHUTTLE ASSY HAMMER BANK ASSY HAMMER BANK AND SHUTTLE ASSY 2 6 400215 10 2 5 402524 732692 2 4 400512 249...

Page 122: ...A 12 T6215 Maintenance Manual Hammer Bank Assy Basic Printer Assembly III 3332D P1 083567 ASSEMBLY 22 20 10 22 20 10 5...

Page 123: ...HOULDER 2 404303 732788 SCREW 4 40 X 1 4 TORX PLUS BUTTON HEAD 24 25 26 27 28 29 30 31 49 6 3 2 402524 43 400512 249 400512 251 SCREW 8 32 X 0 50 SEMS SCREW 8 32 X 5 8 SOCKET HEAD SCREW 8 32 X 7 8 SOC...

Page 124: ...04116 732212 SCREW 10 X 3 8 HI LO THREAD FORMING 1 400216 09 WASHER 6 FLAT 1 1 611561 080477 613324 083089 LABEL HORIZONTAL SCALE 136 COLUMN LABEL RIBBON LOADING 0 8 3 4 6 3 083463 PLATFORM ASSY RIBBO...

Page 125: ...EAD OVERLAY DISPLAY CBA CONTROL PANEL BUTTON CONTROL PANEL FRAME CONTROL PANEL LABELED ENGLISH CONTROL PANEL ASSY ENGLISH 083488 403077 732805 613020 082766 404239 732637 404240 732638 613164 082644 6...

Page 126: ...A 16 T6215 Maintenance Manual Control Panel Circuit Board Assembly Page 1 of 2 Control Panel Circuit Board Assembly 3020 P1 PL2 3...

Page 127: ...A 17 Appendix A Schematics and Parts Lists Control Panel Circuit Board Assembly Page 2 of 2 3020 P2...

Page 128: ...NLET PANEL MOUNT SNAP IN BRACKET POWER SUPPLY MOUNT COVER POWER SUPPLY LID COVER POWER SUPPLY BOX SWITCHING REGULATED POWER SUPPLY POWER SUPPLY ASSY 1 17 403637 731042 1 16 613353 083577 1 15 403660 7...

Page 129: ...A 19 Appendix A Schematics and Parts Lists Controller Circuit Board Assembly Page 1 of 10 082029 ASSY 082029 ASSY 082052 ASSY 50 3000D P1...

Page 130: ...A 20 T6215 Maintenance Manual Controller Circuit Board Assembly Page 2 of 10 083102 ASSY 083102 ASSY 083104 ASSY 50 3000D P2...

Page 131: ...A 21 Appendix A Schematics and Parts Lists Controller Circuit Board Assembly Page 3 of 10 083537 ASSY 083537 ASSY 083539 ASSY 3000D P3...

Page 132: ...A 22 T6215 Maintenance Manual Controller Circuit Board Assembly Page 4 of 10 3000D P4...

Page 133: ...A 23 Appendix A Schematics and Parts Lists Controller Circuit Board Assembly Page 5 of 10 3000D P5...

Page 134: ...A 24 T6215 Maintenance Manual Controller Circuit Board Assembly Page 6 of 10 3000D P6...

Page 135: ...A 25 Appendix A Schematics and Parts Lists Controller Circuit Board Assembly Page 7 of 10 3000D P7...

Page 136: ...A 26 T6215 Maintenance Manual Controller Circuit Board Assembly Page 8 of 10 3000D P8...

Page 137: ...A 27 Appendix A Schematics and Parts Lists Controller Circuit Board Assembly Page 9 of 10 3000D P9...

Page 138: ...A 28 T6215 Maintenance Manual Controller Circuit Board Assembly Page 10 of 10 3000D P5...

Page 139: ...A 29 Appendix A Schematics and Parts Lists Controller Circuit Board Assembly Controller Circuit Board Assembly Controller Circuit Board Assembly 3000D PL2 7...

Page 140: ...A 30 T6215 Maintenance Manual Hammer Driver Circuit Board Assembly Page 1 of 5 D21 D66 C42 52 3040C P1...

Page 141: ...A 31 Appendix A Schematics and Parts Lists Hammer Driver Circuit Board Assembly Page 2 of 5 3040C P2...

Page 142: ...A 32 T6215 Maintenance Manual Hammer Driver Circuit Board Assembly Page 3 of 5 3040C P3...

Page 143: ...A 33 Appendix A Schematics and Parts Lists Hammer Driver Circuit Board Assembly Page 4 of 5 3040C P4...

Page 144: ...A 34 T6215 Maintenance Manual Hammer Driver Circuit Board Assembly 46 404318 732843 3040C PL4 Hammer Driver Circuit Board Assembly Hammer Driver Circuit Board Assembly 3040C PL2 3...

Page 145: ...A 35 Appendix A Schematics and Parts Lists Power Distribution Circuit Board Assembly Page 1 of 2 3110A P1 3...

Page 146: ...A 36 T6215 Maintenance Manual Power Distribution Circuit Board Assembly Page 2 of 2 3110A P4 PL2...

Page 147: ...A 37 Appendix A Schematics and Parts Lists Platen Paper Sensor Circuit Board Assembly 3180B P1 PL2...

Page 148: ...A 38 T6215 Maintenance Manual 3190B P1 2 Ribbon Sensor Circuit Board Assembly...

Page 149: ...Appendix B Appendix B Downloading Firmware...

Page 150: ......

Page 151: ...tops scrolling and says Flash Dnld Ready Step 4 Change the directory to the floppy drive From the DOS Command Prompt enter filename P This will cause the compressed file to expand directly to the PRN...

Page 152: ...T6215 Maintenance Manual B 2 Blank Page...

Page 153: ...Supplements Supplements...

Page 154: ......

Page 155: ...Supp 1 Supplements Supplements Please file here any supplements you receive...

Page 156: ...T6215 Maintenance Manual Supp 2 Notes...

Page 157: ...Index Index...

Page 158: ......

Page 159: ...tribution PCA Removal 4 26 Dot Densities and Plot Speeds 1 5 Dot Density 1 4 Dump Mode 3 2 E EEPROM 1 2 Electromagnetic Emissions 1 8 Electronic Hardware Architecture 1 1 Engine Control Module 1 1 Env...

Page 160: ...eld Removal 4 11 Ribbons 1 6 S Safety 1 7 Self Testing 3 7 Sensor Inputs 1 1 Serial and Parallel Interfaces 1 2 Serial Parallel Emulations 1 3 Service Procedures 4 2 Control Panel Removal 4 6 Control...

Page 161: ...2 9 Paper Motion 2 8 Paper Out 2 8 Platen 2 9 Ribbon Motion 2 9 Shuttle 2 9 Sync 2 9 Temp 2 9 Pattern Category 2 6 Plot 2 7 Print 2 6 Print2 2 6 Test Menu Table 2 4 Testing Troubleshooting and Calibra...

Page 162: ...T6215 Maintenance Manual Index 4 Blank Page...

Page 163: ...Tel 43 1 86340 0 Fax 43 1 86340 240 http www Tally co at England Tally Ltd TUK Molly Millars Lane Wokingham Berkshire RG11 2QT England Telephone 44 118 978 8711 Fax 44 118 979 1491 http www Tally co...

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