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TA-U1...U280

Instruction and Operating Manual

Misprints and technical changes reserved

35

4.1.5 Instruction for Mounting

It is recommended to use a galvanized backplate.

All drives are to be mounted in a vertical position. The location where the unit is mounted should be free of dust,
moisture and aggressive gas. In cases where the unit or the switch cabinet is subjected to excessive vibrations, it is
recommended to protect the electronic components by either mounting the plate or the complete switch cabinet in a
shock and vibration absorbing manner.

The sum of the air flows of the devices in the switch cabi-
net must be less to the air flow of the switch cabinet.

The power data sheet shown in the technical data for the

U-drive refer to a internal switch-cabinet-temperature of 0 -
40°C. (see drawing)

Drawing
The left picture shows the drive mounted in a optimal
position. In the right hand picture the drive is mounted too
high. The developed heat cannot escape from the upper
part of the cabinet.

4.1.6 Arrangement in Switch Cabinet

If several drives are installed next to each other, then a minimum clearance of 50mm should be maintained. When in-
stalling several drives one above the other, a minimum clearance of 300mm should be maintained. For units without
heat source,-for example cable channels - then a minimum clearance should be observed. This spacing is 150mm
above and 150mm below the units and 10mm to each side.

Power Supply and Motor Cable

Keep the separation of input and output cables as great as possible to prevent feedback. Input and output cab-
les should never be run together in the same trunking or conduit. Power supply cable and motor cable must be
screened and should not run side by side, or in the same cable channel.

min.

150mm

min. 150mm

4Q
SR

B

A

I-L

V

U

Bus

W

RS 422 / 485

universal drive

TA-U37 / 45

U-

DRIVE

PG 4000

PG 4001

M

min. 10mm

Cable channal

Cable channal

Switch cabinet

Main supply

line cable

Mounting plate

(metall, conductive)

Large surface

contact with

shielding conduit

cable

Sensor

cable

motor

cable

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Summary of Contents for TA Series

Page 1: ... TA U1_U280 e indd The German text applies in cases of doubt TA U1 U280 Universal Antrieb Universal Drive Instruction and Operating Manual Pikatron GmbH division TAE Antriebstechnik Raiffeisenstrasse 10 D 61250 Usingen ...

Page 2: ...equipments 12 3 2 6 Option equipments 12 3 3 Printed Circuit boards modules 13 3 3 1 Powerstage TA U1 U6 13 3 3 2 Powerstage TA U8 U15 14 3 3 3 Powerstage TA U22 U90 15 3 3 4 Powerstage start at U110 16 3 3 5 Printed circuit boards modules TA U1 U150 17 3 3 6 Controlboard TA U1 U150 18 3 3 7 Encoderboard Standard 19 3 3 8 Encoderboard RS422 20 3 3 9 Encoderboard Resolver 0403 12 Bit 21 3 3 10 Enco...

Page 3: ...2 Encoder RS422 40 5 3 3 Resolver 403 12 Bit 41 5 3 4 Resolver 406 16 Bit 42 5 3 5 Encoder SinCos 43 5 4 Connection Diagram Analog Digital upgrading 44 5 5 Assignment RS422 interface X20 45 5 6 Assignment Modbus RTU D Sub 9 Poles X20 45 6 0 Operation 46 6 1 Instructions of Safety 46 6 2 1 Dip switches 46 6 2 2 Setting of Motor Parameters 46 6 2 3 Functional Tests and Initial Operation 47 6 2 4 Seq...

Page 4: ... equipment to be used in electrical power installations DIN VDE 0100 Erection of power installations with nominal voltage up to 1000 V DIN VDE 0110 Dimensioning of clearances and creepage distances DIN 40050 IP International Protections EN 61800 3 EMC Product standard of electrical power drive systems Before you put the device into operation please read this instruction and operation manu al compl...

Page 5: ...ing installation and maintenance It is recommended that service is performed by authorized personnel only Make sure that the unit and the motor is properly grounded in order to avoid electrical hazzards Improper grounding will also cause damage to the electronic circuit and to the encoders of the motor The common connection of the electronic circuit can be jumpered connected to ground with 1MR or ...

Page 6: ... the bill of delivery 2 2 Expected Readers of this Manual This operating manual is for users which are qualified to handle this device 2 3 Liability Defects within the device should not be repaired by the user Nonauthorized repairs leads to loss of warranty TAE is not liable if any manipulations have been made for example attempts to repair If there is any doubt about the cause of failure or possi...

Page 7: ...Disabled F0 Motor Overtemp F1 Overcurrent F2 Drive Overtemp F3 Undervoltage F4 Overvoltage F5 Rippel Current F6 Posi on Sensor F7 Speed Sensor F8 Electronic F9 IGBT Short Circuit E1 External Error PG 4001 0 Ready For Run 1 Run Enabled C1 DRV Temp Warning C2 MOT Temp Warning C3 Value Out Of Range C4 Safe Stop C5 DRV Locked Ref 0 C6 Pow Stage Disabled F0 Motor Overtemp F1 Overcurrent F2 Drive Overte...

Page 8: ...tive and its corresponding standards we have carried out extensive measurements at our premises These tests have included our complete product line With the use of filters and proper wiring all our products meet the requirements of the EMC Product standard of electrical power drive systems These directives and recommendation for the use of electronic equipment are based on the following standards ...

Page 9: ... U22 19122 xxxx 400V 37 0 A 40 3 A 22 kW 640 W 50 A 60 A 107 A TA U22 HT 19123 xxxx 400V 38 0 A 41 8 A 22 kW 660 W 50 A 87 A 154 A TA U30 19130 xxxx 400V 51 0 A 56 2 A 30 kW 850 W 65 A 98 A 174 A TA U30 HT 19131 xxxx 400V 52 0 A 57 2 A 30 kW 850 W 65 A 117 A 208 A TA U37 19137 xxxx 400V 64 0 A 70 4 A 37 kW 1080 W 80 A 120 A 213 A TA U37 HT 19138 xxxx 400V 64 0 A 70 4 A 37 kW 1100 W 80 A 144 A 255 ...

Page 10: ...30 U37 45 U55 65 U75 90 U110 U150 170 U200 250 280 B 127 195 205 250 250 270 355 363 425 555 1100 B1 63 5 162 5 172 217 217 237 322 329 380 505 595 B2 965 H 341 378 378 390 495 520 564 660 842 981 1215 H1 325 358 358 370 475 500 544 640 815 954 1173 H2 301 330 330 341 446 471 516 611 780 919 1122 T 268 289 267 325 306 292 338 379 369 413 418 420 T1 240 261 239 297 278 264 310 351 341 385 390 392 T...

Page 11: ...air flow for switch cabinet fan Weight kg L1 L2 L3 PE U V W PE 1 Ph 230V 3 Ph 400V TA U1 U2 127 x 341 x 268 2892 0 6 Nm 0 6 Nm 10A 6A 39 m3 h 9 5 TA U4 16A 10A 39 m3 h 9 5 TA U6 25A 16A 39 m3 h 9 5 TA U8 195 x 378 x 267 1 5 Nm 1 5 Nm 20A 130 m3 h 14 0 TA U10 25A 130 m3 h 16 5 TA U15 205 x 378 x 325 1 5 Nm 1 5 Nm 35A 156 m3 h 17 5 TA U22 250 x 390 x 306 3 5 Nm 10 Nm 50A 156 m3 h 26 0 TA U30 250 x 4...

Page 12: ...dication for position encoder speed encoder 4 Q indication current limit and speed reached Failure indication in the PG4000 and on the 7 segment display Parameterizing with PG4000 or computer Data memory with Smartcard or computer 3 2 4 Rated current de rating in relation to switch frequency 3 2 6 Option equipments EMC filter Additional communication cards E g Profibus CANopen DeviceNet Ethernet D...

Page 13: ...stage TA U1 U6 X1 Connection to controlboard X6 24V X7 24V X12 PT100 X13 Thermal switch X14 Buss voltage BR1 Mains voltage 200 250V BR2 Indication Safe Stop bridged BR3 Safe Stop bridged LD101 Buss voltage Red back side LD102 Power supply active Green back side LP3 LP5 LP1 BR1 LD101 BR2 BR3 LP2 LP4 X14 X6 X7 X12 LP8 LP7 LP6 X1 LP9 X13 ...

Page 14: ... X8 X7 X6 BR1 LD1 LD2 LP1 BR2 X14 LP2 LP3 X12 X1 X1 Connection to controlboard X6 24V X7 24V X8 Charging relay X12 PT100 Thermal switch X13 Safe Stop X14 Buss voltage BR1 Mains voltage 200 250V BR2 Indication Safe Stop bridged BR3 Safe Stop bridged LD1 Buss voltage Red back side LD2 Power supply active Green back side ...

Page 15: ...elektronic supply X15 Buss voltage X16 IGBT WP X17 IGBT WN X18 IGBT VP X19 IGBT VN X20 IGBT UP X21 IGBT UN LD1 Buss voltage red LD2 IGBT WP LD3 IGBT WN LD4 IGBT VP LD5 IGBT VN LD6 IGBT UP LD7 IGBT UN LD8 Power supply active green BR1 Indication Safe Stop bridged BR2 Safe Stop bridged BR3 Mains voltage 200V 400V BR4 Mains voltage 200 250V X8 X6 LD8 BR3 X14 X15 LD1 BR4 LD2 X16 LD3 X17 LD4 X18 LD5 X1...

Page 16: ... X18 X28 IGBT VP X19 X29 IGBT VN X20 X30 IGBT UP X21 X31 IGBT UN X22 Supply Charging relay X33 24V fan switched X34 24V fan switched X35 24V fan switched LD1 IGBT WP LD2 IGBT WN LD3 IGBT VP LD4 IGBT VN LD5 IGBT UP LD6 IGBT UN LD7 Buss voltage red LD8 Power supply active green BR1 Indication Safe Stop bridged BR2 Safe Stop bridged BR3 Mains voltage 200 250V X6 X7 X14 X15 LD7 LD8 BR3 X16 LD1 X26 X17...

Page 17: ... 56 55 54 62 61 59 60 58 57 63 73 74 72 70 69 67 66 68 71 65 77 76 53 52 51 75 64 63 58 57 61 60 59 62 55 54 56 72 71 70 69 68 67 66 65 74 73 77 76 33 22 21 32 31 29 28 30 24 25 23 26 27 42 44 46 41 40 38 39 45 43 34 35 36 37 4748495051 41 40 22 21 23 33 27 26 2425 30 2829 3132 35 34 39 38 37 36 Digital Analog Board and Bus Systems Encoder systems Encoder Systems Digital Analog Boards or Adapter b...

Page 18: ...R BR5 Digital output terminal 12 13 refer to chapter 5 2 Pin 1 2 closed closing contact Pin 2 3 closed opening contact LD1 Yellow Input terminal 2 LD2 Yellow Input terminal 3 LD3 Yellow Input terminal 4 LD4 Yellow Input terminal 5 LD5 Yellow Output terminal 10 11 LD6 Yellow Output terminal 12 13 LD7 Green 3 3V LD8 Green 1 9V LD9 Green 24V LD10 Green 3 3V LD11 2 5V LD12 Green 6 5V LD13 Green 24V LD...

Page 19: ...otor temperature sensor terminal 22 open thermo switch and PT100 closed KTY and PTC BR5 Motor temperature sensor terminal 21 open thermo switch and PT100 closed KTY and PTC BR6 Motor temperature sensor terminal 22 open thermo switch and PT100 closed KTY and PTC LD1 Green 5V 42 41 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 40 TP1 TP2 4 3 2 1 S2 4 3 2 1 S1 TP3 TP4 TP5 TP8 TP9 TP10 TP11...

Page 20: ...al funktion BR5 Zero point signal Z2 Pin 1 2 closed Zero point signal from encoder Pin 2 3 closed machine proximiti switch factory adjustment BR6 Zero point signal Z1 Pin 1 2 closed Zero point signal from encoder Pin 2 3 closed machine proximiti switch factory adjustment BR7 Motor temperature sensor terminal 21 open thermo switch and PT100 closed KTY and PTC BR8 Motor temperature sensor terminal 2...

Page 21: ...ment open BR6 Frequency output terminal 39 track A Pin 1 2 closed actual speed value factory adjustment Pin 2 3 closed special funktion BR7 Frequency output terminal 40 track B Pin 1 2 closed actual speed value factory adjustment Pin 2 3 closed special funktion BR8 Motor temperature sensor terminal 21 open thermo switch and PT100 closed KTY and PTC BR9 Motor temperature sensor terminal 22 open the...

Page 22: ...terminal 40 track B Pin 1 2 closed actual speed value factory adjustment Pin 2 3 closed special funktion BR8 Motor temperature sensor terminal 21 open thermo switch and PT100 closed KTY and PTC BR9 Motor temperature sensor terminal 22 open thermo switch and PT100 closed KTY and PTC LD1 Green 5V 29 28 27 26 25 24 31 30 35 36 37 38 39 40 41 42 34 33 32 23 22 21 4 3 2 1 X5 Encoder Resolver 0406 TP15 ...

Page 23: ...D2 LD5 Encoder SinCos 0407 TP2 TP3 TP7 TP9 TP10 TP11 TP14 TP15 BR3 BR4 DIP Schalter S1 factory adjustment refer to chapter 5 3 2 OFF ON 4 3 2 1 0 0 0 0 BR16 BR17 BR18 BR19 BR2 BR1 Ilustration of Jumper BR on board is factory adjustment 1 2 3 1 2 3 1 2 3 BR5 BR6 1 2 3 1 2 3 BR14 BR15 BR20 BR8 BR10 BR20 6 7 5 6 BR20 5 4 Supply Encoder 5V ISO 10V ISO LED LED 5 YE LED 1 2 GN BR3 1 2 1 2 2 3 2 3 BR5 1 ...

Page 24: ...Yellow digital output terminal 64 LD5 Yellow digital output terminal 65 LD6 Yellow digital intput terminal 52 LD7 Yellow digital intput terminal 53 LD8 Yellow digital intput terminal 54 LD9 Yellow digital intput terminal 55 LD10 Yellow digital intput terminal 56 LD11 Yellow digital intput terminal 57 75 73 74 72 70 69 67 66 68 71 77 76 64 62 61 59 60 63 65 53 51 52 56 55 54 58 57 X2 X200 S2 LD5 LD...

Page 25: ...reserved 25 3 3 15 Ethernetboard X2 Connection to controlboard X7 Connection ethernet X8 Connection ethernet S1 BR1 Ethernet 1401 X2 X7 X8 3 3 14 CanOpen X2 Connection to controlboard X7 Connection to CanOpen plug S1 load resistor On top OFF bottom X2 X7 S1 CanOpen 0701 ON OFF ...

Page 26: ...nsor U V and W F7 Speed sensor A and B F8 Elektronic F9 Short Circuit IGBT E1 External error at terminals E2 No reducing circuit E3 Fault brake feedback LED indication Displayboard LD 4 pale Position sensor U LD 5 pale Position sensor V LD 6 pale Position sensor W LD 1 pale Speed sensor track B LD 2 pale Speed sensor track A LD 3 pale Runs 4Q LD 7 red Current limit LD 8 green Speed reached LD 9 Bu...

Page 27: ... R2 GL1 IGBT Control EMC Filter L1 E1 Charge resistor LP4 LP8 LP9 LP6 LP2 Thermal switch Brake resistor Positive Negative 4 3 L1 1 2 PT100 LP7 X14 4 1 24V X6 1 2 3 X7 X12 X13 1 1 2 1 2 2 3 X1 X4 X1 PowerStage CPU Controlboard Digital Analog boards Bus systems Encoder Systems Displayboard 24V DC Safe Stop 1 1 External Elektronic supply max 710V DC Option rd bk bk bk bk bk bk bk rd wh ye ye bk bn ...

Page 28: ... Charge resistor Thermal switch Brake resistor Positive Negative 4 3 L1 1 2 PT100 X14 4 1 L L 1 1 24V 24V 24V X6 1 2 3 2 X7 X12 1 1 2 3 4 2 3 X1 X4 X1 PowerStage CPU Controlboard Digital Analog boards Bus Systems Encoder Systems Displayboard 1 2 X8 3 1 X13 4A 4A 24V DC Safe Stop bk bk bk bk rd bk bk og rd bk rd wh ye ye bk bn External Elektronic supply max 710V DC Option 3 4 2 TA U8 U15 ...

Page 29: ...24V X8 1 2 3 24V 24V X5 1 2 X7 1 2 3 24V 24V X6 1 2 3 24V DC BUSS 0 800V 24V DC Bussfilter TA U55 65 Blower E5 24V U55 U22 U65 U30 U75 U37 U90 U45 U22 to U65 E1 E3 E2 Heatzink bottom capacitor bottom 50 C Heatzink top E5 E1 Heatzink bottom Powerstage 4A 4A 48 VDC L2 L3 L1 U Input 21k 24V 2k7 W V K1 K1 Safe Stop start at TA U37 rd bk rd bk rd bk ye ye rd wh wh bu rd bk bk rd bk rd X14 1 4 bk bn bk ...

Page 30: ...V X22 1 2 3 W V K1 X9 X10 X11 4 4 4 EXT rd bk X33 1 2 3 24V 24V E1 Heatzink Top rd bk X35 1 2 3 24V 24V E2 Heatzink Bottom rd bk rt Option 1 2 X8 48 VDC K1 4 1 1L2 1L1 X14 4 1 Powerstage IGBT Control rd bk bu 1 4 wh bu gn bn 1 4 wh bu gn bn 1 4 wh bu gn bn Charge resistor Thermal switch heatzink IGBT Top PT100 wh rd ye ye bn bk bu wh EMC Filter CPU Controlboard Digital analog boards Bus systems DC...

Page 31: ...V 24V 24V 2 10V DC BUSS 0 800V 24V rd bn bk bk bu X22 1 2 3 DC Bussfilter E2 E1 rectifier Heatzink rectifier 50 C IGBT Heatzink 4A 4A L2 L3 L1 U X33 1 2 3 24V 24V rd bk bk rd X34 X35 E3 capacitor left 1 2 3 24V 24V 1 2 3 24V 24V E4 capacitor right W V K1 Safe Stop X9 X10 X11 4 4 4 IGBT Center PT100 1 2 3 EXT rd ye wh bu rd ye bu wh rd bk ye ye rd 1 2 3 4 wh rd ye ye bn bk og bk 1 4 wh bu gn bn 1 4...

Page 32: ...bu bk bk rd bk rd X34 X35 E4 1 2 3 24V 24V 1 2 3 24V 24V E4 2 capacitor right W V K1 K1 Safe Stop X9 X10 X11 4 4 4 IGBT center left PT100 1 2 3 EXT rd ye wh bu rd ye bu wh rd 1 2 3 4 X1 4 1 Powersupply right X8 1 2 X7 1 2 3 4 24V 2 10V DC BUSS 0 800V 24V E2 IGBT heatzink right IGBT center right PT100 rd ye wh bu rd ye bu wh rd 1 2 3 4 ws rt ge ge bn bk bn bk bu wh bk rd og bk 1L2 1L1 X14 1 4 wh bu...

Page 33: ... be used High leakage currents of EMC filters could trigger the protection device Use only functional devices After safety equipment has been triggered the cause must be found and the failure has to be corrected Defects on the device can only be repaired by TAE or from TAE authorized qualified personal Safety equipment must not be bypassed or removed More information about the provided safety and ...

Page 34: ...s possible Poor connections and loops of cable will act as aerials and pick up stray radiated emissions The screen should be connected to ground by removing the coat pressing the screen with a clip to the backplate bonded ground Do not use a pig tail to connect the screen of the cable The screen should lead into the device On the motor it is possible to connect the screen with a EMC screwing On th...

Page 35: ...ounted too high The developed heat cannot escape from the upper part of the cabinet 4 1 6 Arrangement in Switch Cabinet If several drives are installed next to each other then a minimum clearance of 50mm should be maintained When in stalling several drives one above the other a minimum clearance of 300mm should be maintained For units without heat source for example cable channels then a minimum c...

Page 36: ...pply L1 L2 L1 L2 UD_EX P S C U W M u v w V BUSS Voltage R2 R1 External Brake resistor R TA U1 15 B B input power amplifier opening stop for safe stop 24V DC 30mA Option 10A 10A Safe Stop L1 L2 L3 L1 L2 L L 24V 0V L3 3Ph Power terminals Main input U W M u v w V BUSS Voltage TA U22 30 Safe Stop Input power amplifier opening stop for safe stop 24V DC 30mA 1 1 1 1 External Power Supply L1 L2 L1 L2 UD_...

Page 37: ...8 9 DIP S1 OFF ON 1 2 3 0 0 0 Programmable output Programmable output Programmable output Programmable output Brake On S1 2 GND S1 4 10R S1 1 10R 10R 100R At Brake function active parameter 860 00 is relay output at terminal 12 13 generally configured to control the brake nominal value Potentiometer 0 20mA 4 20mA 0 10V External 2 1 3 IN PTC OUT 24V max 100mA X5 5 4 1 2 3 6 12 9 10 8 11 13 X4 7 Yel...

Page 38: ...l 2 Yellow input terminal 3 Yellow input terminal 4 Yellow input terminal 5 Yellow output terminal 10 11 Yellow output terminal 12 13 S1 ON OFF 4 3 2 1 DIP Switch S1 Factory adjustment 0 0 0 1 BR5 BR5 right right left BR5 Safe Torque off STO Channal 2 Safe Torque off STO Channal 1 24V 0V Safety modul 24V L L 0V TA U2 150 max 10mA Eingang 24V DC 30mA Supply Digital inputs S1 4 DC External OFF 15 30...

Page 39: ...r pre warning and switch OFF pre seted with software KTY84130 Temperature indicator pre warning and switch OFF pre seted with software Klixon Pre warning PT100 Temperature indicator pre warning and switch OFF pre seted with software KTY84130 Temperature indicator pre warning and switch OFF pre seted with software B S1 1 GND GND GND A 24V 6 5V B A Z2 Z1 S1 2 S1 3 10R 10R 10R 10R 10R Out A Out B Com...

Page 40: ...2 Com Z2 A B Com TAE Motor terminal box S1 1 S1 2 S1 3 GND GND GND GND GND Temperature evaluation 1 Temperature evaluation 2 Klixon Switch OFF PT100 Temperature indicator pre warning and switch OFF pre seted with software KTY84130 Temperature indicator pre warning and switch OFF pre seted with software Klixon Pre warning PT100 Temperature indicator pre warning and switch OFF pre seted with softwar...

Page 41: ... 1R 10R 10R 1R Out A Out B Com actual value output IN A IN B Com conductance input Encoder or Initiators for angle Synchronization Reference Reference Temperature evaluation 1 Colour TAE cable Temperature evaluation 2 BK RD VT BU PK GY BN 0 5 mm 2 GN BN WH 0 5 mm 2 zero point slave signal Z2 Com Z1 Com Z2 rt ws Klixon Switch OFF PT100 Temperature indicator pre warning and switch OFF pre seted with...

Page 42: ... 1R Out A Out B Com machine proximiti switch actual value output IN A IN B Com conductance input Encoder or Initiators for angle Synchronization Reference Reference Temperature evaluation 1 Colour TAE cable Temperature evaluation 2 BK RD VT BU PK GY BN 0 5 mm 2 GN BN WH 0 5 mm 2 zero point slave signal Z2 Com Z1 Com Z2 rt ws Klixon Switch OFF PT100 Temperature indicator pre warning and switch OFF ...

Page 43: ... Zero point output conductance input Encoder or Initiators for angle Synchronization GND 24V GND 7 6 5 4 BR20 BR20 6 7 5 6 BR20 5 4 Supply 5V ISO 10V ISO LED GE 2x GN Temperature evaluation 1 Temperature evaluation 2 Klixon Switch OFF PT100 Temperature indicator pre warning and switch OFF pre seted with software KTY84130 Temperature indicator pre warning and switch OFF pre seted with software Klix...

Page 44: ...0 4 20mA 0 10V 10V OFF OFF ON Potentiometer Prog digital input Slave ON default parameter Prog digital input Motorpoti ON OFF default parameter Prog digital input Motorpoti UP default parameter Prog digital input Motor poti Down default parameter Prog digital input Preset 2 default parameter Prog digital input Preset 1 default parameter Alternative PLC control 10 10V 0 10V A V 0 10V or 10 10V RL A...

Page 45: ...splay Board of the U Drive The Network Connector establis hes connection to the RS422 network Pin assignment is as follows Termination see Jumper BR3 120 Ohm at the displayboard at the 1 respectively at the last subscriber BR2 BR3 BR4 X20 RS485 BR2 BR4 gesteckt closed Pin Assignment Pin Assignment 1 6 2 RX 7 RX 3 TX 8 TX 4 GND 9 5 5V Out Casing Ground GND TX RX TX RX 8 IN 7 4 3 2 8 7 4 3 2 Modbus ...

Page 46: ...uthorized personnel only Make sure that the unit and the motor is properly grounded in order to avoid electrical hazzards Improper grounding will also cause damage to the electronic circuit and to the encoders of the motor The common connection of the electronic circuit can be jumpered connected to ground with 1MR or 100R 6 2 1 Dip switches Before operating the drive it is necessary to check the c...

Page 47: ...ial Operation Every statement in this chapter is referring to the control board Chapter 5 2 5 4 give a description of the control connections signals and adjustments Before the first operation of the drive proceed according to the following check list 1 Install and interconnect the drive with reference to Chapters 4 and 5 2 Check if your line voltage corresponds to the voltage indicated on the typ...

Page 48: ...his F0 Motor overtemperature F1 Overcurrent F2 Drive overtemperature F3 Undervoltage F4 Overvoltage F5 Rippel Current F6 Position sensor U V and W F7 Speed sensor A and B F8 Elektronic F9 Short Circuit IGBT E1 External error at terminals E2 No reducing circuit E3 Fault brake feedback The faults can be reseted by the terminals the serial interface RS 485 and RS 422 with the PG 4000 A fault reset is...

Page 49: ...ng or defective F4 Buss overvoltage The buss voltage is too high 780V a The device current in 4Q operation is too high for at tached chopper or braking resistor b The 4th quadrant is operate without chopper F5 Ripple current The ripple in the buss voltage is too high a A phase is missing b Buss capacitor is defective F6 Position sensor U V and W The feedback of the motor about the rotor position i...

Page 50: ...shaft The LED indicators U V W A B start to light on and off in a definite order refer to diagram below Diagramm light intervals ideal diagram Correspond to light intervals diagramm the sensors and motor control cable works properly 4 pole motor BL 71 BL 160 with incremental encoder with 30 pulses 360 scale 0 360 6 pole motor BL N 71 BL N 100 with incremental encoder with 30 pulses 360 scale 0 360...

Page 51: ... from EEPROM 6 7 8 Store Parameters Save current parameters onto Smart Card 9 Load Parameters Load parameters from Smart Card 10 11 12 Set Clock Transfer set time to real time clock 13 Get Clock Read real time clock in cycles 14 15 01 EEPROM SMC and EZU ID Name Value Range Default Value Unit Access 2 Memory STAT 0000h 038Fh h bits R All data bits in parameter 2 are actual values and only 20 40ms i...

Page 52: ...6 422EncoderPCBoard 7 ResolverPCBoard 02 Motor Data ID Name Value Range Default Value Unit Access 20 Motor Type 00 ASM_UF 04 SM_SL RW Selecting the motor type No Name Notes 0 ASM U F Asynchronous motor operated with voltage frequency characteristics 1 ASM Sensor Vector controlled asynchronous motor with rotation speed sensor 2 ASM SensorlessVector controlled asynchronous motor without rotation spe...

Page 53: ...equired the motor should be able to move set Par 39 Bit 1 and then enable controller The motor will align itself with an undefined direction of rotation The angle needed for the sensor will be shown in Par 38 Set Bit 2 Sensor angle will be frozen Par 38 Then re enable controller and reset B1 afterwards 2 Freeze Encoder position 02 Motor Data ID Name Value Range Default Value Unit Access 40 ASM Mai...

Page 54: ...sor 1 100000 RW 92 Machine Torque Factor 0 100000 1 RW 93 Machine Torque Divisor 1 100000 1 RW 94 Machine Tension Factor 0 100000 1 RW 95 Machine Tension Divisor 1 100000 1 RW 97 Machine Speed 0 000 2147483647 000 R 98 Machine Torque 0 000 2147483647 000 Nm R 99 Machine Tension 0 000 2147483647 000 N R 05 Drehzahl Strom ID Name Wertebereich Standardwert Einheit Zugriff 100 Dig Speed Set 0 0 1000 0...

Page 55: ...ccel Rise 0 00 600 00 0 00 s RW 123 Ramp 0 S Accel Reach 0 00 600 00 0 00 s RW 124 Ramp 0 S Decel Start 0 00 600 00 0 00 s RW 125 Ramp 0 S Decel End 0 00 600 00 0 00 s RW 126 Ramp 1 Accel 0 00 600 00 10 00 s RW 127 Ramp 1 Decel 0 00 600 00 10 00 s RW 128 Ramp 1 S Accel Rise 0 00 600 00 0 00 s RW 129 Ramp 1 S Accel Reach 0 00 600 00 0 00 s RW 130 Ramp 1 S Decel Start 0 00 600 00 0 00 s RW 131 Ramp ...

Page 56: ...7 S Accel Rise 0 00 600 00 0 00 s RW 165 Ramp 7 S Accel Reach 0 00 600 00 0 00 s RW 166 Ramp 7 S Decel Start 0 00 600 00 0 00 s RW 167 Ramp 7 S Decel End 0 00 600 00 0 00 s RW 07 Control Dynamics ID Name Value Range Default Value Unit Access 170 P N 0 32767 RC 171 I N 0 32767 RC 172 D N 0 32767 RC 173 Dt N 0 32767 RC 174 Speed P_Min 0 0 100 0 2 0 RW 175 Speed P_Max 0 0 100 0 10 0 RW 176 Speed I_Mi...

Page 57: ... Terminal 53 2 Terminal 54 3 Terminal 55 4 Terminal 56 5 Terminal 57 6 7 8 Terminal 2 9 Terminal 3 10 Terminal 4 11 Terminal 5 12 13 14 15 08 Digital I O ID Name Value Range Default Value Unit Access 201 Master Slave DI 0000h 000Fh bits R Physical state of the inputs 0 low 1 high Bit Name Notes 0 Z0 Master Zero impulse from the Master drive 1 Z0 Slave Zero impulse from the Slave drive 2 AI Master ...

Page 58: ...minal 53 2 Terminal 54 3 Terminal 55 4 Terminal 56 5 Terminal 57 6 7 8 Terminal 2 9 Terminal 3 10 Terminal 4 11 Terminal 5 12 13 14 15 08 Digital I O ID Name Value Range Default Value Unit Access 210 DO Set 0000h 031Fh 0000h bits RW The digital outputs can be set manually e g for the purpose of checking the signal 0 low 1 high Bit Name Notes 0 Terminal 60 1 Terminal 61 2 Terminal 63 3 Terminal 64 ...

Page 59: ...9 Analog I O ID Name Value Range Default Value Unit Access 220 A IN 8 Mode 00 0 10V 02 4 20mA 00 0 10V RW Analog input terminal 8 Selecting the physical input parameter unipolar Analog inputs are configured to a voltage in the factory when used as a current input e g 4 20mA the dip switch position of the input has to be altered See wiring diagram Nr Name Notes 0 0 10V 1 0 20mA 2 4 20mA 09 Analog I...

Page 60: ...r 0 65535 RW 244 A IN 70 Act Value 32767 32767 R 250 A IN 72 Mode 00 0 10V 05 0 10V 00 0 10V RW 251 A IN 72 Offset 0 32767 RW 252 A IN 72 Gain 0 00 105 00 100 00 RW 253 A IN 72 Dest Parameter 0 65535 RW 254 A IN 72 Act Value 32767 32767 R 09 Analog I O ID Name Value Range Default Value Unit Access 260 A OUT 74 Mode 00 0 10V 05 0 10V 00 0 10V RW Analog output terminal 74 Selecting the physical outp...

Page 61: ... RW 291 Temp Drive Offset 320 0 320 0 0 01 Cel RW 292 Temp Drive Gain 0 0 200 0 100 01 RW 293 Temp Drive Act Value 320 0 320 0 Cel R Zero point or offset setting when using a PT 100 or a KTY Because the measurement can be corrupted by the resistivity of the cable at complete delivery adjusted by TAE Select motor temperature sensor for terminal 21 22 Select drive temperature sensor Nr Name Notes 0 ...

Page 62: ...ut Param ID Bit 14 0 200000 56005 RW 316 Input Param ID Bit 15 0 200000 56010 RW 317 Input Param ID Bit 16 0 200000 0 RW 318 Input Param ID Bit 17 0 200000 0 RW 319 Input Param ID Bit 18 0 200000 0 RW 320 Input Param ID Bit 19 0 200000 0 RW 321 Input Param ID Bit 20 0 200000 0 RW 322 Input Param ID Bit 21 0 200000 0 RW 323 Input Param ID Bit 22 0 200000 0 RW 324 Input Param ID Bit 23 0 200000 0 RW...

Page 63: ...0h RW 371 Conn Out 06 00000000h FFFFFFFFh 00000020h RW 372 Conn Out 07 00000000h FFFFFFFFh 00000040h RW 373 Conn Out 08 00000000h FFFFFFFFh 00000080h RW 374 Conn Out 09 00000000h FFFFFFFFh 00000100h RW 375 Conn Out 10 00000000h FFFFFFFFh 00000200h RW 376 Conn Out 11 00000000h FFFFFFFFh 00000010h RW 377 Conn Out 12 00000000h FFFFFFFFh 00000020h RW 378 Conn Out 13 00000000h FFFFFFFFh 00001000h RW 37...

Page 64: ...rrent limit reached 0 0 1000 0 5 0 s RW 513 Drive Warn Temp Limit 0 0 80 0 75 0 Cel RW 514 Under Voltage delay time 0 60000 ms RW 12 Actual Values ID Name Value Range Default Value Unit Access 520 Act Speed 1000 0 1000 0 rpm R 521 Ref Speed 1000 0 1000 0 rpm R 522 Actual Current 0 00 0 00 A R 523 Motor Torque 0 00 2147483647 00 Nm R 524 Buss Voltage 0 800 V R 525 Motor Temp Terminal 22 320 0 320 0...

Page 65: ... using binary code from the bit combinations in Bits 4 6 Example fixed speed 5 Bit 4 fixed speed 1 Bit 6 fixed speed 4 See also Par 110 116 and 565 5 Preset Speed 2 6 Preset Speed 4 7 Ramp 1 Ramps 3 5 6 and 7 are controlled using binary codes from the bit combinations in Bits 7 9 Example ramp 3 Bit 7 ramp 1 Bit 8 ramp 2 If no bit is triggered then ramp 0 is active See also Par 566 und parameter gr...

Page 66: ...ssage rotor position sensor for fault diagnosis 5 SuppressF7 Suppress error message rotation sensor for fault diagnosis 6 InhibiteCW 7 InhibiteCCW 8 DisDrvByRefAndActSpEquZero Controller interlock occurs when setpoint and actual values 0 9 EnDrvByRefSpeedEquZero Controller cannot be started when rotation speed setpoint 0 10 Torquelimit Torque setpoint can be specified via Par 103 11 External fault...

Page 67: ...d Current 14 Field Weakening active 15 Asynch Control active Asynchronous motor active 13 Command Status Words ID Name Value Range Default Value Unit Access 561 Motor Stat 0000h 000Fh bits R Display of auto tuning status ASM Bit Name Notes 0 Auto tuning started 1 Auto tuning and run 2 Auto tuning finshed 13 Command Status Words ID Name Value Range Default Value Unit Access 562 Drive Stat 0000h FFF...

Page 68: ... highly resistive or generating operation without braking unit See Par 501 4 Undervoltage F3 Intermediate circuit voltage too low failure in mains voltage missing network phase or defective or non functioning internal charging relay See Par 502 5 Drive Over Temperature F2 Controller permanently overloaded ambient temperature too high non functioning switching cabinet or equipment ventilation or eq...

Page 69: ...ame Value Range Default Value Unit Access 611 Profibus Command word 0000h 07FFh bits R Display of Profibus control word Bit Name Note 0 BusCmON 0 Stop 1 BusCmN_AUS2 Not supported must be set to 1 2 BusCmN_AUS3 Not supported must be set to 1 3 BusCmEnableOperation 0 In descending order as programmed 4 BusCmNoQuickStop_HLG 0 Set ramp generator exit to 0 5 BusCmEnable_N_HLG2 Not supported must be set...

Page 70: ...rolledThroughProfibus Profibus active 10 BusStnReached 0 Actual rotational speed different from setpoint speed 11 12 13 14 15 15 Communication ID Name Value Range Default Value Unit Access 613 Profibus configuration 0000h FFFFh bits R Display of current baudrate and PPO type Bit Name Note 0 12 MBaud 1 6 MBaud 2 3 MBaud 3 1 5 MBaud 4 500 KBaud 5 187 5 KBaud 6 93 75 KBaud 7 45 45 KBaud 8 19 2 KBaud ...

Page 71: ...Name Bemerkung 0 1000 KBaud 1 800 KBaud 2 500 KBaud 3 250 KBaud 4 125 KBaud 5 100 KBaud 6 50 KBaud 7 20 KBaud 8 10 KBaud 15 Communication ID Name Value Range Default Value Unit Access 641 CO Control 0000h F3FFh 0000h bits RW Various functions in the CanOpen module can be activated within the control word Bit Designation Function Meaning 0 Reset Set baudrat reload PDO mapping delete Bus Off Flag 1 ...

Page 72: ...FER_OVERFLOW CanModul Send buffer overflow 6 CANFLAG_RXBUFFER_OVERFLOW CanModul Receive buffer overflow 15 Communication ID Name Value Range Default Value Unit Access 643 CO Heartbeat Set 0 30000 1000 ms RW 644 CO Heartbeat Act 0 30000 1000 ms R 15 Communication ID Name Value Range Default Value Unit Access 645 CO NodeState Set 00 UNKNOWN 129 RESET_COMM 00 UNKNOWN RW Node State manual selection On...

Page 73: ...y 128 CO_RESET_APP Reset Application is active 129 CO_RESET_COM Reset Communication is active 0x19 PL_INITIALISING 0x29 PL_RST_APP 0x39 PL_RST_COM 0x79 PL_RST_CFG 0x1c PL_NOT_ACTIVE 0x1d PL_PRE_OP_1 0x5d PL_PRE_OP_2 0x6d PL_RDY_OP 0xfd PL_OPERATIONAL 0x4d PL_STOPPED 0x01e PL_BASIC_ETH 0xff PL_UNKNOWN 15 Communication ID Name Value Range Default Value Unit Access 647 CO ObjIndex 0 32767 0 RW 648 CO...

Page 74: ...mit Master Pulse By ILimit Impulse differences during current threshold are not readjusted 7 Limit Master Pulse By Maxspeed Impulse differences during maximum rotational speed are not readjusted 8 Exchange Slave Signals A B To adapt the AB tracks of the motor 9 Reset Counter Par 680 681 Current Master or Slave impulses are reset 10 Enable Sync On Motor Shaft Z0 2 machines are angularly synchronise...

Page 75: ...able Sync On Motor Shaft Z0 2 machines are angularly synchronised with the motor shafts using 2 zero impulses 11 Enable Sync with Initiators 2Ini 2 machines are randomly angularly sunchronised using 2 additional standard initiators 12 Enable Electromagnetic Coupling 2 Ini Load will be switched on via electromagnetic coupling 13 Elec Magn Coupling ON 2 Ini Coupling active 14 Position OK Z0 Angle sh...

Page 76: ...Command 0000h 0003h 0000h bits RW To control the motor potentiometer Bit Name Note 0 Motorpoti UP With active ramp 1 Motorpoti DOWN With active ramp 17 Motorpotentiometer ID Name Value Range Default Value Unit Access 692 Digital Motorpoti Status 0000h 0003h bits R To display the motor potentiometer status Bit Name Note 0 Motorpoti Motor potentiometer ON 1 Motorpoti UP With active ramp 2 Motorpoti ...

Page 77: ...times 10 Cyclic positioning Drive loops between 2 positions 11 12 13 Change Counter Direction Position meter runs in opposite direction 14 15 18 Positioning ID Name Value Range Default Value Unit Access 841 Positioning Status 0000h FFFFh bits R Displays the current positioning function Bit Name Note 0 Positioning enabled 1 Definie Pos Direction The Pulse command is used to read the set Forward dir...

Page 78: ... 001Fh R Bit Name Note 0 Brake System Enabled Braking system is active 1 Brake System with Feedback Brake equipped with Feedback contact 2 Brake Feedback Signal Pending Brake bled Feedback must be linked with this Bit via the digital input and SPC function 3 Brake loosened Brake is basically addressed with this Bit via relay output terminal 13 Other interlinks to Terminal 13 Par 210 Bit 9 have no ...

Page 79: ...erse Order Reverse order sequence of Entry Selector 6 7 8 Clear History Delete Logbook 9 Reset History Reset Logbook 10 15 22 Error Log ID Name Value Range Default Value Unit Access 801 errlog_status 0000h 0011h h R Bit Name Function 0 Error active Error status is active 1 3 4 Hist_limit_reached Error Logbook is full 22 Error Log ID Name Value Range Default Value Unit Access 802 errlog_eep_config ...

Page 80: ...alue Range Default Value Unit Access 1000 trace command 0000h 0037h 0000h bits RW Bit Name Function 0 Start Now Start Trace 1 Start On Trigger Start Trace including Trigger condition 2 Run Idle Activate Non Real time Trace 3 4 Cancel Cancel current Trace 5 Reset Cancel current Trace and reset error status flags 6 15 23 Trace ID Name Value Range Default Value Unit Access 1001 trace status 0000h F13...

Page 81: ...1014 23 Trace ID Name Value Range Default Value Unit Access 1011 trigger parameter id 0 4294967295 560 RW 1012 trigger parameter decimals 1 10 0 RW 1013 trigger compare value 1000000 1000000 0 RW 1014 trigger actual value 1000000 1000000 R 1015 trigger time stamp 0 4294967295 R 1020 sample dilation factor 1 10000 1 RW 1021 sample time tick 0 000 100000000 000 us R 1022 sample time period 0 000 100...

Page 82: ...Switch Bar value display Switch Bar value display Go to main menu Main menu Key Action Menu selection up Menu selection down Go to selected sub menu Go to ACTUAL value menu act Speed set value speed act measurements 0 00 0 00 rpm rpm act measurements U Drive Control groups parameters data management status error msg settings info Main menü ...

Page 83: ...alue Reduce set N value Cursor left increase decimal a Cursor right reduce decimal b When decimal is already on 1 Invert rotation direction in set value a Confirm set value b START a Cancel set value input b STOP c Exit control main menu n SET n ACT I ACT U Drive Control STOP START 0 0 0 0 ...

Page 84: ... Group 01 One group down to max number of groups Open group Exit menu main menu 1 EEPROM SMC a EZU 2 motor data 3 drive data 4 maschine data 5 speed current 6 ramps 7 control dynamics 8 digital I O 9 analog I O 10 PLC I O 11 monitoring limits 12 actual values 13 command statusword 14 error status 15 communication 16 master slave 17 motorpotentiometer 18 positioning 19 winder 20 brake systems 21 ke...

Page 85: ...already on 1 Invert rotation direction in set value a Confirm set value b START a Cancel set value input b STOP c Exit control main menu Sequence example Editing the Max speed parameter with Parameter ID 101 in Group 05 a Cursor on the hundreds place b Arrow up increases the hundreds place c Arrow right moves the cursor to the right to the tens place of value d Arrow down reduces the value by 10 T...

Page 86: ...e data management is separated in the Groups U Drive smart Card and Keypad PG4001 There the data can be saved or loaded You can also loaded or save standard data Taste Aktion Cursor up Cursor down Confirm level back U Drive Smartcard Keypad PG4001 data management ...

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