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Design and function

3.4  Function

This  fully  automatic  filling  system  is  designed  for  the  fully  automatic  filling  of  

unvented (depressurized) heating installations in the event of a pressure drop. 
If  a  heating  water  conditioning  set  (optional  accessories)  is  connected  to  the 

device, the heating installation can be filled with softened water (HWE), completely 

demineralized water (HVE) or pH-stabilizing water (HVE Plus).
The fully automatic filling system automatizes the first filling and the refilling of the 

heating installation and monitors the system pressure. 
Should  certain  parameters  be  exceeded,  the  system  will  interrupt  the  filling 

process. If a water conditioning set is connected to the device, the HVA will also 

interrupt the filling process when the cartridge‘s capacity (softening or complete 

demineralization) is depleted. This ensures that the installation is always filled 

with treated water.  
A leakage detector prevents uncontrolled filling of the heating system. 
The control unit with an integrated LAN connection is equipped with an electronic 

water metering device (by means of a turbine), an electrically-driven shut-off 

valve,  a  pressure  sensor  for  the  control  of  the  filling  and  refilling  as  well  as 

a  multifunctional  display.  When  mounted  and  connected  to  the  Internet,  it  is 

permanently connected to a server via a coding and sends the relevant data to 

the latter after the query.  
A mains adapter ensures the power supply of the control unit. The scope of 

delivery includes batteries for the short-term protection in case of power failure. 
A connection flange connects the fully automatic filling device to the potable 

water network. It is equipped with a check valve, a servicing valve with a drain 

and a test port for the check valve. 
The  pressure  reducing  valve  ensures  a  stable  (set)  outlet  pressure,  thus 

protecting the heating installation against overpressure during the filling process. 
The  BA  backflow  preventer  prevents  the  back-siphonage,  backpressure  or 

backflow of non-potable water into the public and domestic drinking water network. 

 

The  backflow  preventer  is  a  compact  protection  device  with  controllable 

disconnection (three-zone-system) 
When activating the apparatus, the system automatically makes a first filling. 

Then, it will switch to the normal operating mode and monitor the installation to 

detect pressure drops. In case of a pressure drop, the shut-off valve will open 

and the installation wil be refilled until reaching the desired pressure. 

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Summary of Contents for HVA 3200

Page 1: ...INSTRUCTIONS FOR USE AND INSTALLATION FULLY AUTOMATIC FILLING SYSTEM FOR HEATING INSTALLATIONS 3200 H VA 320 0 Innovative solutions for smart people...

Page 2: ...38 14 Issue date September 2014 Publisher Manufacturer SYR Hans Sasserath GmbH Co KG Muehlenstrasse 62 41352 Korschenbroich SYR Hans Sasserath GmbH Co KG No part of this publication may be reproduced...

Page 3: ...he BA backflow preventer 12 3 3 5 Design connection set for heating water conditioning accessories 13 3 4 Function 14 4 Transport and storage 15 4 1 Transport 15 4 2 Storage 15 5 Installation and comm...

Page 4: ...e of the filter 34 7 3 Maintenance of the connection flange 34 8 Troubleshooting 34 9 Dismounting and disposal 36 9 1 Dismounting 36 9 2 Disposal 36 10 Technical specifications 37 10 1 Fully automatic...

Page 5: ...ns are signaled in the present instructions for use and installation by respective symbols The signal words at the beginning of the safety instructions are an expression of the extent of the risk Dang...

Page 6: ...ranty The manufacturer s warranty is subject to the conditions of sale and delivery The warranty expires in case of damage due to improper operation repair or conversion work performed by unauthorized...

Page 7: ...aining to safety and occupational medicine as well as health and safety regulations of the German trade associations BGV Do not modify the SYR fully automatic filling system for heating installations...

Page 8: ...raining instruction or experience to do the required intervention detect and prevent potential risks from occurring in pursuing their activity They must be able to provide evidence about their knowled...

Page 9: ...ion 2 3 4 3 1 5 Fig 1 Scope of delivery Legend 1 Control unit 2 Connection flange 3 Insulating covers 4 Pre filter for potable water 5 Operating instructions 3 2 Optional accessories The system s func...

Page 10: ...2 Design fully automatic filling system 3200 Design Fully automatic heating system 3200 Legend 1 Control unit 2 Insulating covers 2 3 Backflow preventer BA 4 Pressure reducing valve 5 Pre filter for p...

Page 11: ...2 LEDs for status display 3 Operating keys 4 Battery compartment 5 Connection mains adapter 9V DC 6 Connection for conductivity sensor 7 LAN connection 3 3 2 Design of the connection flange 2 3 1 Fig...

Page 12: ...pre filterr Legend 1 Filter element 2 Filter casing with O ring 3 3 4 Design of the BA backflow preventer 2 1 Fig 6 Design of the BA backflow preventer Legend 1 Backflow preventer cartridge with seal...

Page 13: ...essories Fig 7 Design of the connection set for heating water conditioning serial number 3200 00 935 Legend 1 Reinforced hoses 2 Connection cover of the cartridge 3 Cartridge for heating water conditi...

Page 14: ...alve a pressure sensor for the control of the filling and refilling as well as a multifunctional display When mounted and connected to the Internet it is permanently connected to a server via a coding...

Page 15: ...transportation Do not install the device if the packaging is severely damaged When submitted to hard shocks or impacts replace the synthetic part concerned even if it presents no visible damage 4 2 S...

Page 16: ...s and regulations of the local water company Attention Improper installation may damage the device The improper installation of the SYR fully automatic filling system may lead to leaks in the drinking...

Page 17: ...nnection flange from the fully automatic filling system Mount the connection flange 1 in the potable water installation with standard transition pieces 1 Fig 8 Mounting of the connection flange 5 2 2...

Page 18: ...IN on the cover with the connecting piece marked OUT on the connection plug of the HVA Attention Improper installation may cause material damage When using a 14 or 30 liter cartridge remove the strai...

Page 19: ...LLUNG Basiseinstellungen Bef llungsart Bef llungsart Bef llungsart Bef llungsart Experteneinstellungen Einmaliges Permanentes Ger teinfo Erstbef llung Aut Nachf llen man Nachf llen man Nachf llen zur...

Page 20: ...odify settings and optimize the parameters of the installation This operating mode is used for the automatic filling and monitoring of the heating system The refill process starts automatically once t...

Page 21: ...installation has reached the pre set upper reference pressure system pressure Follow the commissioning instructions step by step and enter the required values Plug in a LAN cable 1 and connect the pow...

Page 22: ...as three control keys and Fig 14 Operator panel with display LED and operating keys Symbol Key LED Meaning Confirm Confirmation and saving of settings or resp switch of menus Downward Modification of...

Page 23: ...ller F llbetrieb man Nachf llen 1x man Nachf llen 1x Aut Nachf llen man Nachf llen man Nachf llen Starten UP DOWN P 0 7 bar 1 5 bar P 0 7 bar a b 5 1 r a b 7 0 P N W O D P U n e t r a t S r a b 5 1 r...

Page 24: ...H g a T 2 n i e N r e t i L 2 r e t i L 6 E V H e h c o W Monat HVE Plus 7 Liter Jahr 14 Liter 99 Liter 99 30 Liter 100 Liter 100 Frei definierbar EXPERTENEINSTELLUNG EXPERTENEINSTELLUNG EXPERTENEINST...

Page 25: ...es can be selected German English Hardness Regardless of the chosen language water hardness can be set in the following units dH eH fH ppm Maximum initial filling time To fill a new or empty heating i...

Page 26: ...outlet OUT The potential free contact is fed externally with a maximum voltage of 24 V Load is at 2 A maximum Device information In addition to system information e g serial number firmware version or...

Page 27: ...Off Limit value conductance sensor Off 10 200 S 50 S Acoustic error signal On Off On External error report OUT Off Closer Opener Impulse Off External filling IN Off Closer Opener Impulse Off Filling t...

Page 28: ...Go to basic menu Filling mode incl water conditioning and select YES Choose the cartridge type HWE HVE HVE Plus and size 4 7 14 or 30 liters Select cartridge exchange YES Draw raw water at arbitrary d...

Page 29: ...valve by turning the spindle with an Allen key clockwise all the way inwards Hold tight to the outer ring with the arrow as shown below S o f t Zu Fig 20 D Deactivating the blending valves for HVE Us...

Page 30: ...of the installation during refill operations in case of a power failure when no batteries are inserted or they are empty The emergency shut off function is located underneath the control unit Disconne...

Page 31: ...ation the control unit does not yet fit on the device Do not place the control unit on the casing for recommissioning Plug in the 7 pole adapter 1 again Connect the control unit with the power supply...

Page 32: ...DIN EN 806 part 5 The correct functioning of the installation is checked after the first year of ope ration then periodically depending on the operating conditions At the latest however maintenance m...

Page 33: ...water Then close the needle valves again Close the isolating valves 1 and 2 Slowly release the pressure via the needle valve 5 Watch the tundish The differential pressure must exceed 140 mbar upon th...

Page 34: ...all valve Drain the installation via the drain valve Verify the check valve by isolating the supply line and unscrewing the test plug at the inlet If there is a continuous flow of water the check valv...

Page 35: ...hanged vent the system Ensure that the cable is correctly connected and the function is active Contact the SYR service A6 Batteries are spent Replace the batteries A7 Capacity of cartridge is depleted...

Page 36: ...d Contact the SYR service M1 Cartridge fill level 1 10 The cartridge s capacity is almost depleted Provide for exchange granules in due time fill the cartridge or replace the empty cartridge by a new...

Page 37: ...max service pressure bar 10 6 16 max service temperature C 30 inlet 65 outlet 65 30 outlet pressure bar 1 5 5 factory set to 3 filling capacity at p 0 2 bar m h 0 5 voltage power pack optional V DC 9...

Page 38: ...Dimensions 228 240 400 266 143 Fig 25 Dimensional drawing of fully automatic filling system for heating installations 155 155 155 258 900 891 452 332 4 Liter 7 Liter 14 Liter 30 Liter Fig 26 Dimensio...

Page 39: ...ating water treatment 3200 00 925 Adapter for 14 30 liter cartridge 3200 00 910 HWE cartridges HWE filled 4 liters 7 liters 14 liters 30 liters 3200 00 001 3200 00 003 3200 00 004 3200 00 018 HVE cart...

Page 40: ...ilable in the App Store 1 Open the SYR App click on the SYR Connect button 2 First registration Press the button Register 3 Status statistics or detailed query you are always up to date 8 Select a pro...

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