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Operation

6.1.1  Description of the menu items

The following table details important functions of the HVA.

Function

Explanation

Basisc settings

Initial commissioning

During initial commissioning, the installation size, its water treatment 

system  and  the  system  pressure  are  pre-set.  Based  on  this 

information, the device operates with basic default parameters, which 

can, however, also be adjusted to individual settings.

Water treatment

If the device is equipped with a water treatment cartridge, the latter 

has to be pre-set. Select the appropriate cartridge type (HWE, HVE, 

HVE+) and then set the size of the cartridge. In addition to standard 

cartridges, cartridges of different sizes can be selected, from 1…100 

liters. By confirming the cartridge exchange with a “YES”, the scope 

of a completely filled cartridge will be calculated, by selecting “NO”, 

stored data regarding the water consumptiom since the last cartridge 

replacement will be considered . 

Water hardness

To  calculate  the  scope  of  the  water  treatment  cartridges,  raw  water 

hardness and soft water hardness are important pieces of information. 

Both  parameters  have  to  be  determined  through  measurements  and 

entered into the device. Then, the calculated capacity will be displayed 

in liters .  .

Target pressure

For automatic filling of the heating installation, the system pressure 

has  to  be  monitored.  This  is  done  by  a  pressure  sensor.  To  start 

the refill process, the system pressure must have dropped below a 

defined value (refill pressure = target pressure - differential pressure).

If  the  system  pressure  falls  below  the  refill  pressure,  the  isolating 

valve opens and the refill process begins. Once the system pressure 

reaches the pre-set target pressure, the refill process is completed.

Expert settings (unlocking the key lock: 3 s 

 and 

 )

Language

The following languages can be selected: German, English.

Hardness

Regardless of the chosen language, water hardness can be set in the 

following units: °dH, °eH, °fH, ppm.

Maximum  initial  filling 

time

To fill a new or empty heating installation for the first time, the time to 

fill it is monitored. If the system pressure fails to be reached during the 

foreseen time, initial filling will be aborted. Initial filling is done during 

the commissioning or in case of an emptied system, not thereafter. 

The time required depends upon the size of the installation selected 

beforehand. .

Maximum refill time

Refill  times  are  monitored  and  if  they  are  exceeded,  the  process 

will be aborted. Given that a refill presupposes previous filling of the 

system, monitoring times can be briefer. If the system exceeds the 

foreseen  maximum  refill  time  without  reaching  the  target  pressure, 

leakage is presumed and the isolating valve will close. 

Differential pressure

Differential pressure indicates the pressure difference that may occur 

between the beginning and the end of the filling process and is used 

in connection with the target pressure setting. .

Filling cycles

The  number  of  filling  cycles  indicates  the  number  of  potential 

automatic refills of the system within a given time without assuming 

a malfunction. This limit value refers to the automatic refill process. If 

the set number of refills for the chosen timeframe has been reached 

(day, week, month, year), this will be considered a malfunction and 

there will not be any more refills.

Manual entry of 

 

residual capacity

If you switch between different cartridge types or if partially emptied 

cartridges  are  used  again  until  they  are  completely  emptied,  the 

residual capacity (filling level in %) can be entered manually 

Limit value

volume-based leakage 

To protect against leakage, we measure the water volume throughout 

the entire filling process. If the volume exceeds the set limit value, one 

assumes that there is a leak. The system aborts the refill process and 

notifies the suspected case of leakage.

 .

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Summary of Contents for HVA 3200

Page 1: ...INSTRUCTIONS FOR USE AND INSTALLATION FULLY AUTOMATIC FILLING SYSTEM FOR HEATING INSTALLATIONS 3200 H VA 320 0 Innovative solutions for smart people...

Page 2: ...38 14 Issue date September 2014 Publisher Manufacturer SYR Hans Sasserath GmbH Co KG Muehlenstrasse 62 41352 Korschenbroich SYR Hans Sasserath GmbH Co KG No part of this publication may be reproduced...

Page 3: ...he BA backflow preventer 12 3 3 5 Design connection set for heating water conditioning accessories 13 3 4 Function 14 4 Transport and storage 15 4 1 Transport 15 4 2 Storage 15 5 Installation and comm...

Page 4: ...e of the filter 34 7 3 Maintenance of the connection flange 34 8 Troubleshooting 34 9 Dismounting and disposal 36 9 1 Dismounting 36 9 2 Disposal 36 10 Technical specifications 37 10 1 Fully automatic...

Page 5: ...ns are signaled in the present instructions for use and installation by respective symbols The signal words at the beginning of the safety instructions are an expression of the extent of the risk Dang...

Page 6: ...ranty The manufacturer s warranty is subject to the conditions of sale and delivery The warranty expires in case of damage due to improper operation repair or conversion work performed by unauthorized...

Page 7: ...aining to safety and occupational medicine as well as health and safety regulations of the German trade associations BGV Do not modify the SYR fully automatic filling system for heating installations...

Page 8: ...raining instruction or experience to do the required intervention detect and prevent potential risks from occurring in pursuing their activity They must be able to provide evidence about their knowled...

Page 9: ...ion 2 3 4 3 1 5 Fig 1 Scope of delivery Legend 1 Control unit 2 Connection flange 3 Insulating covers 4 Pre filter for potable water 5 Operating instructions 3 2 Optional accessories The system s func...

Page 10: ...2 Design fully automatic filling system 3200 Design Fully automatic heating system 3200 Legend 1 Control unit 2 Insulating covers 2 3 Backflow preventer BA 4 Pressure reducing valve 5 Pre filter for p...

Page 11: ...2 LEDs for status display 3 Operating keys 4 Battery compartment 5 Connection mains adapter 9V DC 6 Connection for conductivity sensor 7 LAN connection 3 3 2 Design of the connection flange 2 3 1 Fig...

Page 12: ...pre filterr Legend 1 Filter element 2 Filter casing with O ring 3 3 4 Design of the BA backflow preventer 2 1 Fig 6 Design of the BA backflow preventer Legend 1 Backflow preventer cartridge with seal...

Page 13: ...essories Fig 7 Design of the connection set for heating water conditioning serial number 3200 00 935 Legend 1 Reinforced hoses 2 Connection cover of the cartridge 3 Cartridge for heating water conditi...

Page 14: ...alve a pressure sensor for the control of the filling and refilling as well as a multifunctional display When mounted and connected to the Internet it is permanently connected to a server via a coding...

Page 15: ...transportation Do not install the device if the packaging is severely damaged When submitted to hard shocks or impacts replace the synthetic part concerned even if it presents no visible damage 4 2 S...

Page 16: ...s and regulations of the local water company Attention Improper installation may damage the device The improper installation of the SYR fully automatic filling system may lead to leaks in the drinking...

Page 17: ...nnection flange from the fully automatic filling system Mount the connection flange 1 in the potable water installation with standard transition pieces 1 Fig 8 Mounting of the connection flange 5 2 2...

Page 18: ...IN on the cover with the connecting piece marked OUT on the connection plug of the HVA Attention Improper installation may cause material damage When using a 14 or 30 liter cartridge remove the strai...

Page 19: ...LLUNG Basiseinstellungen Bef llungsart Bef llungsart Bef llungsart Bef llungsart Experteneinstellungen Einmaliges Permanentes Ger teinfo Erstbef llung Aut Nachf llen man Nachf llen man Nachf llen zur...

Page 20: ...odify settings and optimize the parameters of the installation This operating mode is used for the automatic filling and monitoring of the heating system The refill process starts automatically once t...

Page 21: ...installation has reached the pre set upper reference pressure system pressure Follow the commissioning instructions step by step and enter the required values Plug in a LAN cable 1 and connect the pow...

Page 22: ...as three control keys and Fig 14 Operator panel with display LED and operating keys Symbol Key LED Meaning Confirm Confirmation and saving of settings or resp switch of menus Downward Modification of...

Page 23: ...ller F llbetrieb man Nachf llen 1x man Nachf llen 1x Aut Nachf llen man Nachf llen man Nachf llen Starten UP DOWN P 0 7 bar 1 5 bar P 0 7 bar a b 5 1 r a b 7 0 P N W O D P U n e t r a t S r a b 5 1 r...

Page 24: ...H g a T 2 n i e N r e t i L 2 r e t i L 6 E V H e h c o W Monat HVE Plus 7 Liter Jahr 14 Liter 99 Liter 99 30 Liter 100 Liter 100 Frei definierbar EXPERTENEINSTELLUNG EXPERTENEINSTELLUNG EXPERTENEINST...

Page 25: ...es can be selected German English Hardness Regardless of the chosen language water hardness can be set in the following units dH eH fH ppm Maximum initial filling time To fill a new or empty heating i...

Page 26: ...outlet OUT The potential free contact is fed externally with a maximum voltage of 24 V Load is at 2 A maximum Device information In addition to system information e g serial number firmware version or...

Page 27: ...Off Limit value conductance sensor Off 10 200 S 50 S Acoustic error signal On Off On External error report OUT Off Closer Opener Impulse Off External filling IN Off Closer Opener Impulse Off Filling t...

Page 28: ...Go to basic menu Filling mode incl water conditioning and select YES Choose the cartridge type HWE HVE HVE Plus and size 4 7 14 or 30 liters Select cartridge exchange YES Draw raw water at arbitrary d...

Page 29: ...valve by turning the spindle with an Allen key clockwise all the way inwards Hold tight to the outer ring with the arrow as shown below S o f t Zu Fig 20 D Deactivating the blending valves for HVE Us...

Page 30: ...of the installation during refill operations in case of a power failure when no batteries are inserted or they are empty The emergency shut off function is located underneath the control unit Disconne...

Page 31: ...ation the control unit does not yet fit on the device Do not place the control unit on the casing for recommissioning Plug in the 7 pole adapter 1 again Connect the control unit with the power supply...

Page 32: ...DIN EN 806 part 5 The correct functioning of the installation is checked after the first year of ope ration then periodically depending on the operating conditions At the latest however maintenance m...

Page 33: ...water Then close the needle valves again Close the isolating valves 1 and 2 Slowly release the pressure via the needle valve 5 Watch the tundish The differential pressure must exceed 140 mbar upon th...

Page 34: ...all valve Drain the installation via the drain valve Verify the check valve by isolating the supply line and unscrewing the test plug at the inlet If there is a continuous flow of water the check valv...

Page 35: ...hanged vent the system Ensure that the cable is correctly connected and the function is active Contact the SYR service A6 Batteries are spent Replace the batteries A7 Capacity of cartridge is depleted...

Page 36: ...d Contact the SYR service M1 Cartridge fill level 1 10 The cartridge s capacity is almost depleted Provide for exchange granules in due time fill the cartridge or replace the empty cartridge by a new...

Page 37: ...max service pressure bar 10 6 16 max service temperature C 30 inlet 65 outlet 65 30 outlet pressure bar 1 5 5 factory set to 3 filling capacity at p 0 2 bar m h 0 5 voltage power pack optional V DC 9...

Page 38: ...Dimensions 228 240 400 266 143 Fig 25 Dimensional drawing of fully automatic filling system for heating installations 155 155 155 258 900 891 452 332 4 Liter 7 Liter 14 Liter 30 Liter Fig 26 Dimensio...

Page 39: ...ating water treatment 3200 00 925 Adapter for 14 30 liter cartridge 3200 00 910 HWE cartridges HWE filled 4 liters 7 liters 14 liters 30 liters 3200 00 001 3200 00 003 3200 00 004 3200 00 018 HVE cart...

Page 40: ...ilable in the App Store 1 Open the SYR App click on the SYR Connect button 2 First registration Press the button Register 3 Status statistics or detailed query you are always up to date 8 Select a pro...

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