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SWAN ANALYTISCHE INSTRUMENTE AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Internet: www.swan.ch
E-mail: [email protected]

Document Status

Title:

Monitor AMI INSPECTOR Conductivity Operator’s Manual

ID:

A-96.250.611

Revision

Issue

April 2010

First Edition

August 2014

New mainboard V 2.4, update to Firmware version
V5.30

January 2016

AMI Inspector Version 2-A (with AMIAKKU main-
board) and Firmware version 6.00

Summary of Contents for AMI INSPECTOR Conductivity

Page 1: ...AMI INSPECTOR Conductivity Version 6 00 and higher A 96 250 611 120617 Operator s Manual...

Page 2: ...nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Title Monitor AM...

Page 3: ...e Outlet 15 3 3 Electrical Connections 16 3 4 Connection Diagram 17 3 4 1 Power Supply 18 3 5 Relay Contacts 20 3 5 1 Input 20 3 5 2 Alarm Relay 20 3 5 3 Relay Contacts 1 and 2 21 3 6 Signal Output 21...

Page 4: ...attery 37 6 8 Longer Stop of Operation 37 7 Error List 38 8 Program Overview 41 8 1 Messages Main Menu 1 41 8 2 Diagnostics Main Menu 2 42 8 3 Maintenance Main Menu 3 43 8 4 Operation Main Menu 4 43 8...

Page 5: ...More safety instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience O...

Page 6: ...Follow the prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to th...

Page 7: ...onductivity Safety Instructions A 96 250 611 120617 5 Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Att...

Page 8: ...nsi bility for any claim resulting from unauthorized modification or alter ation WARNING Risk of Electrical Shock If proper operation is no longer possible the instrument must be disconnected from all...

Page 9: ...s completeness of ion analysis Features General Features of AMI INSPECTORs are Battery life after full charge 24h at full load use of 3 relays USB signal output logger 36h at minimum load use of logge...

Page 10: ...ystem cleaning with au tomatic hold function Maximum load 100 mA 50 VAC Alarm Relay One potential free contact Alternatively Open during normal operation closed on error and loss of power Closed durin...

Page 11: ...measuring result is indicated as conductivity Temperature compensation The mobility of ions in water increase with higher temperature which enlarges the conductivity Therefore the temperature is mea s...

Page 12: ...d into the flow cell block B The sample enters at the sample inlet F It flows through the flow regulating valve E where the flow rate can be adjusted Then the sample flows through the flow cell block...

Page 13: ...y Product Description A 96 250 611 120617 11 2 2 Instrument Overview A B C D E F G AMI Transmitter Swansensor UP Con1000 SL Flow cell QV Flow UP Con SL Sample outlet Flow meter Sample inlet Flow regul...

Page 14: ...degree of IP 66 NEMA 4X housing Ambient temperature Humidity Display 10 to 50 C 10 90 rel non condensing backlit LCD 75 x 45 mm Sample requirements Flow rate Temperature Inlet pressure Outlet pressur...

Page 15: ...and acid con ductivity with a built in temperature sensor Sensor Cell Constant k Temperature sensor 0 04 cm 1 Pt1000 Materials Shaft Electrode Isolation SS 316L stainless steel Titanium PEEK Operating...

Page 16: ...ections Connect all external devices like limit switches and current loops see Connection Diagram p 17 Power up Turn on sample flow Switch on power Adjust the sample flow to 5 20 l h Instrument Setup...

Page 17: ...sert the compression ferrule C and the compression cone D into the union nut B 2 Screw on the union nut onto the body do not tighten it 3 Push the stainless steel pipe through the union nut as far as...

Page 18: ...nused cable glands Wire For Relays Use max 1 5 mm2 AWG 14 stranded wire with end sleeves For Signal Outputs and Input Use 0 25 mm2 AWG 23 stranded wire with end sleeves WARNING External Voltage Extern...

Page 19: ...0 611 120617 17 3 4 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible corres...

Page 20: ...relays USB signal output logger 36h at minimal load use of logger only In case that the battery is discharged completely the firmware will automatically shut down Switch Power ON OFF Switch the instr...

Page 21: ...ion LED indicator for power on 2 pin AC inlet IEC 320 C8 for detachable country specific power cord Power cords Two different power cords are supplied Power cord with type C plug Europlug Power cord w...

Page 22: ...5 2 Alarm Relay NOTICE For resistive loads only do not use with capacitive or inductive loads Max load 1 A 250 VAC Alarm output for system errors Error codes see Error List p 42 Programming see menu...

Page 23: ...p 62 3 6 Signal Output The optional signal output 0 4 20 mA PCB can be plugged onto the USB interface PCB NOTICE Max burden 510 Terminals 16 and 15 For programming see menu 5 2 Signal Outputs p 55 Ter...

Page 24: ...Conductivity Temp Compensation Menu 5 1 3 Choose between none Coefficient Neutral salts High purity water Strong acids Strong bases Ammonia Ethanolamine Morpholine Measuring unit Menu 5 1 1 2 Set the...

Page 25: ...y changes to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an ent...

Page 26: ...rror C Battery status remaining operating time in h D Keys locked transmitter control via Profibus E Time F Process values G Sample temperature H Sample flow I Relay status upper lower limit not yet r...

Page 27: ...elevant parameters that might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation...

Page 28: ...r is set 5 1 1 Sensors Flow None Sensor parameters Quality Assurance Temp Compensation Sensor parameters Quality Assurance Temp Compensation 5 1 1 Sensors Flow None Flow None Q Flow 5 1 1 Sensors Flow...

Page 29: ...instrument 6 1 Maintenance Schedule Preventive maintenance frequency depends on water quality on the application and on national regulations Control of certain set point Swimming pools sanitary water...

Page 30: ...ean it with soapy water and a pipe cleaner If the sensor is strongly contaminated dip the tip of the sensor into 5 hydrochloric acid for a short time Install the Sensor into the Flow Cell 1 Make sure...

Page 31: ...y assurance level the instrument reminds the user periodically to run the procedure and results are stored in a history for review Quality assurance level Central feature of the quality assurance func...

Page 32: ...out through qualified personnel 6 4 1 Activate SWAN Quality assurance procedure Enable quality assurance procedure at each instrument by select ing the quality level in menu 5 1 4 1 The corresponding...

Page 33: ...and check for frequently occurring alarms as for example flow alarms If alarms occur frequently remove cause before starting the procedure 6 4 3 Connecting sample lines See corresponding chapter in t...

Page 34: ...rence instrument AMI INSPECTOR Con ductivity Use the supplied tube made of FEP 3 Connect sample outlet of the reference instrument AMI IN SPECTOR Conductivity to the sample outlet funnel of the moni t...

Page 35: ...or keys 7 Press Enter to confirm 8 Read temperature value of the ref erence instrument and enter un der Inspector Temp by using the or keys 9 Press Enter to confirm 10 Press Enter to continue The resu...

Page 36: ...outlet funnel again 4 Start sample flow again and regulate sample flow 5 Shutdown the AMI INSPECTOR Conductivity For longer stop of operation see Longer Stop of Operation S 37 6 5 Calibration If you...

Page 37: ...is interrupted The signal outputs are frozen if hold has been programmed menu 4 2 4 2 Otherwise the outputs track the measuring value Hold after calibration is indicated by Hold in the display 8 Wait...

Page 38: ...ctrical shocks Make sure that the devices connected to the following con tacts are disconnected from the power before continuing the installation relay 1 relay 2 alarm relay Find and repair the cause...

Page 39: ...r adapter from the power jack 3 Open the transmitter housing 4 Pull out the ribbon cable C from the mainboard 5 Disconnect battery plug B and replace the battery 6 8 Longer Stop of Operation 1 Stop sa...

Page 40: ...E0xx bold and orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and...

Page 41: ...k process check programmed value see 5 3 1 3 25 p 56 E009 Sample Flow high check Inlet pressure readjust sample flow check programmed value see 5 3 1 2 2 p 56 E010 Sample Flow low check Inlet pressure...

Page 42: ...evice or programming in Installation Relay contact Relay 1 2 see 5 3 2 and 5 3 3 p 57 E024 Input active See If Fault Yes is programmed in Menu see 5 3 4 p 60 E026 IC LM75 call service E030 EEProm Fron...

Page 43: ...Menu 3 Maintenance is for service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetti...

Page 44: ...nt End Operating Time Years Days Hours Minutes Seconds 2 1 4 1 2 1 4 Sensors Cond Sensor Current value 2 2 2 2 1 Raw value Cell constant Cal History Number Date Time 2 2 1 5 1 2 2 1 5 Miscellaneous Ca...

Page 45: ...Time 3 4 Sensors Filter Time Const 4 1 1 4 1 Hold after Cal 4 1 2 Relay Contacts Alarm Relay Alarm Conductivity Alarm High 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm Low 4 2 1 1 23 Hysteresis 4 2 1 1 33 Delay...

Page 46: ...pholine Quality Assurance Level 0 Off 5 1 4 5 1 4 1 1 Trend 2 Standard 3 Crucial Signal Outputs Signal Output 3 Parameter 5 2 1 1 5 2 5 2 1 Current Loop 5 2 1 2 Function 5 2 1 3 Scaling Range Low 5 2...

Page 47: ...3 300 Hysteresis 5 3 2 400 5 3 3 400 Delay 5 3 2 50 5 3 3 50 Input Active 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Output Control 5 3 4 3 Fault 5 3 4 4 Delay 5 3 4 5 Miscellaneous Language 5 4 1 5 4 Set d...

Page 48: ...rized Then the oldest error is cleared to save the newest error circular buffer 2 Diagnostics In diagnostics mode the values can only be viewed not modified 2 1 Identification Desig Designation of the...

Page 49: ...mple 2 3 1 Sample ID Shows the identification assigned to a sample This identification is defined by the user to identify the location of the sample Temperature Shows the current sample temperature in...

Page 50: ...lue or state of the selected item with the or key Press the Enter key The value is simulated by the relay signal output At the absence of any key activities the instrument will switch back to normal m...

Page 51: ...an internal logger The data can be copied to a PC with the installed USB stick The logger can save approx 1500 data records The Records con sists of Date time alarms measured value measured value un...

Page 52: ...et the cable length to 0 0 m if the sensors are installed in the flow cell on the AMI monitor 5 1 2 4 Meas unit Select the measuring unit as s cm or as s m 5 1 3 Temp comp 5 1 3 1 Comp Available compe...

Page 53: ...ted device works with the same current range Available ranges 0 20 mA or 4 20 mA 5 2 1 3 Function Define if the signal output is used to transmit a process value or to drive a control unit Available f...

Page 54: ...ductivity 5 2 1 40 10 Range low 0 S 300 mS 5 2 1 40 20 Range high 0 S 300 mS Parameter Temperature 5 2 1 40 11 Range low 25 to 270 C 5 2 1 40 21 Range high 25 to 270 C Parameter Sample flow 5 2 1 40 1...

Page 55: ...me PD controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is s...

Page 56: ...ample flow 5 2 1 43 12 Setpoint Range 0 50 l h 5 2 1 43 22 P Band Range 0 50 l h 5 2 1 43 Control Parameters if Parameters Cond uc 5 2 1 43 13 Setpoint Range 0 S 300 mS 5 2 1 43 23 P Band Range 0 S 30...

Page 57: ...emp high Case Temp low 5 3 1 1 Alarm Conductivity 5 3 1 1 1 Alarm High If the measured value rises above the alarm high val ue the alarm relay is activated and E001 is displayed in the mes sage list R...

Page 58: ...0 l h 5 3 1 2 35 Alarm Low If the measuring values falls below the programmed value E010 will be issued Range 0 9 l h 5 3 1 3 Sample Temp 5 3 1 3 1 Alarm High If the measured value rises above the ala...

Page 59: ...also be entered in menu 4 2 Relay Contacts p 49 When the relays are used as upper or lower limit switches program the following 5 3 2 20 Parameter select a process value 5 3 2 300 Setpoint If the mea...

Page 60: ...Frequency Motor valve Examples of metering devices that are driven time proportional are solenoid valves peristaltic pumps Dosing is controlled by the operating time 5 3 2 32 20 Cycle time duration o...

Page 61: ...tively depending on the pro grammed time scheme 5 3 2 24 Mode Operating mode interval daily weekly 5 3 2 340 Interval Start time Calendar Dependent on options operating mode 5 3 2 44 Run time time the...

Page 62: ...ration Range 0 6 000 Sec No Input is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is open Continuous Signal outputs continue to is...

Page 63: ...parameters are kept in memory All other values are set back to default values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by...

Page 64: ...efined 5 5 1 Protocol Profibus 5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 D...

Page 65: ...eters Cell Constant 0 0415 cm 1 Sensor Parameters Temp corr 0 00 C Sensor Parameters Cable length 0 0 m Sensor Parameters Meas unit S cm Temp Compensation Comp none Quality Assurance Level 0 Off Signa...

Page 66: ...ters P band 10 S Settings Control Parameters P band 1 mS Settings Control Parameters Reset time 0 Sec Settings Control Parameters Derivative Time 0 Sec Settings Control Parameters Control Timeout 0 Mi...

Page 67: ...s A 96 250 611 120617 65 Input Active when closed Signal Outputs hold Output Control off Fault no Delay 10 Sec Miscellaneous Language English Set default no Load firmware no Password for all modes 000...

Page 68: ...uidics 10 I Input 20 Instrument Setup 14 L Longer Stop of Operation 37 M Measuring Range 12 Measuring unit 22 O On site requirements 12 P Power adapter 18 Power ON OFF 18 Power Supply 12 20 R Relay Co...

Page 69: ...AMI INSPECTOR Conductivity Notes A 96 250 611 120617 67 12 Notes...

Page 70: ...sidiary companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Wate...

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