Suzuki LT-Z400, Service Manual

Page: 442 / 492

5C-12 Clutch:
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate claw width
Service limit (No. 1, No. 2 and No. 3 drive plate): 13.2
mm (0.520 in)
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
Clutch spring
Measure the free length of each coil spring with a vernier
calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the
limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch spring free length
Service limit: 49.9 mm (1.96 in)
Clutch release bearing
Inspect the clutch release bearing for play, wear and
damage. Move the inner race by finger and inspect for
smooth movement. If any defects are found, replace the
clutch release bearing with a new one.
Push rod
Inspect the push rod for wear and damage.
If any defects are found, replace the push rod with a new
one.
Clutch sleeve hub and primary driven gear assembly
Inspect the slot of the clutch sleeve hub and primary
driven gear assembly for damage or wear caused by the
clutch plates. If necessary, replace it with a new one.
(A)
I649G1530057-03
(B)
I649G1530058-03
(A)
I718H1530062-01
I933H1530050-01
I933H1530051-01
I933H1530052-01
PartShark.com
877-999-5686