4A-17 Brake Control System and Diagnosis:
Rear Brake Master Cylinder Assembly Removal
and Installation
B933H24106017
Removal
1) Remove the fuel tank cover. Refer to “Exterior Parts
Removal and Installation in Section 9D (Page 9D-
4)”.
2) Remove the fastener (1).
3) Remove the rear fender mounting screw and nut (2)
and mud guard reinforcement mounting bolts (3).
4) Remove the mud guard assembly (4).
5) Drain brake fluid. Refer to “Brake Fluid Replacement
6) Remove the reservoir mounting bolt (5).
7) Place a rag underneath the brake hose union bolt (6)
on the master cylinder to catch any spilt brake fluid.
8) Remove the brake hose union bolt (6) and
disconnect the brake hose.
9) Loosen the lock-nut (7).
10) Remove the master cylinder mounting bolts (8).
11) Remove the master cylinder along with the reservoir
by turning the push rod (9).
Installation
Install the rear brake master cylinder in the reverse order
of removal. Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Tighten the master cylinder mounting bolts (1) to the
specified torque.
• Tighten the lock-nut (2) to the specified torque.
• After setting the brake hose union to the stopper,
tighten the union bolt (3) to the specified torque.
Tightening torque
Rear brake master cylinder mounting bolt (a): 10
N·m (1.0 kgf-m, 7.0 lb-ft)
Rear brake master cylinder rod lock-nut (b): 18
N·m (1.8 kgf-m, 13.0 lb-ft)
Brake brake hose union bolt (c): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
1
I933H1410035-01
2
3
I933H1410036-01
3
4
I933H1410037-01
5
I933H1410038-01
8
9
7
6
I933H1410039-01
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Summary of Contents for LT-Z400
Page 2: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 4: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 62: ...0C 9 Service Data P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 296: ...1K 6 Exhaust System P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 358: ...3A 18 Drive Chain Drive Train Drive Shaft P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 408: ...4D 5 Parking Brake P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 460: ...6B 13 Steering Handlebar P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 490: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 491: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...